Craftsman 113.225931 User Manual

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owners manual

MODEL NO.

113.225900

BELT AND DISC

SANDER ONLY

MODEL NO.

113.225931

BELT AND DISC

SANDER/WITH

LEGS AND MOTOR

Serial

Number

Model and serial number may be found at the right-hand side of the base.

You should record both model and serial number in a safe place for future use.

CAUTION

Read SAFETY

INSTRUCTIONS

carefully

CRRFTSMRN

BELT AND DISC SANDER

• assembly

®operating

®repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No. 68073

Printed m U.S.A,

FULL ONE YEAR WARRANTY ON CRAFTSMAN BELT AND DISC SANDER

If within drie year from the date of purchase^ this Craftsman Belt and Disc Sander fails due to a defect in

material or workmanship. Sears will repair it, free of qharge.^	^ ^	^
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST		SEARS STORE
OR SERVICE CENTER THROUGHOUT THE UNITED STATES.		; ^ ^

This warrarrty gives you specific legal rights, and you may also have other rights which vary from state to state,

SEARS, ROEBUCK AND CO., Dept. 698/731A, Sears Tower, Chicago, IL 60684

gehéral safe instructions for power fools

1. KNOW YOUR PÓWER TOOL

^ ^

Read and : understand the owner's manual and labels affixed to thè tool. Learn its application and limitations as

' well as the specific potential hazards peculiar tp this tòoi:-

2 GROUND ALL TOOLS

^	with an approved 3 conductor
	grounding type plug to fit the proper

grounding type receptacle. The gieen conductor in the cord is the.Vgrourrding Wire, Never connect the green wire to a live terminal. ■

3.KEEP GUARDS IN PLACE

■tn; vvóric íng. order, and rn proper adjustment and align

mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.

13. SECURE WORK

Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate

:tool.

14.DON'T OVERREACH

Keep proper footing and balance at all times.

15 MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest perform ance. Follow instructions for lubricating and changing accessories.

4 REMOVE ADJUSTING KEYS AND WRENCHES

^Trsrm : habit : of checkirig. to see that keys and adjusting vvrenches are-rernoveri trorn tool,before turning .it on.

16. DISGONNECT TOOLS

before servicing, when changing accessories such as blades, bits, cutters, etc.

5. KEEP WORK AREA CLEAN

. Cluttered, áréés and benches: invite accidents. Floor must not be slippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools n damps or wet locations ot ex . ;i'v,e them to tarn. Keep work aica well lighter!. Provide

. : ;a<iepu3te surrounding work space : ;r .;

7. KEEP CHILDREN AWAY

Ali visitors 5hóü(d}be:kepti-d:sated'staricellrdm.jWork a r e a , ,

8. MAKE WORKSHOP CHILD-PROOF

With pacifocks. masi(?i swilcfies, or t>y: rerriovinq starter keys . • . ■ ■ '■ ■: ' • • ■. ■" •

17. AVOID ACCIDENTAL STARTING

Make sure switch is |n "OFF" position before plugging in.

18.USE RECOMMENDED ACCESSORIES

:; Cohsull the owner's manual for recommended accessories. Follow the instructions that accompany the accessories.

"The use of improper accessories may cause hazards.

19.NEVER STAND ON TOOL

injury could occur if the too! is tipped or if the cutting tool IS accidentally contacted.

Do not store materials above or near the tool such that : It IS necessary to stand on the tool to reach them.

9.DON'T FORCE TOOL

::" it will do. the. job.:better and safer at the rate for Which .

it was designed : .. : .

10. USE RIGHT TOOL

Don't foice tool oi attachment to do a job. it was not ciesigned f o r , . . .

It. WEAR PROPER APPAREL

Do not wear loose clothing, gltsves, neckties or jewelry (rings, wristwatches) to get caught .in moving, parts, j NONSLIP footwear is recommended. Wear protective, hair covering to contain Song hair.. Roil long sleeves above the elbow.

12. USE SAFETY GOGGLES (Head Protection)

Wear safety goggles (must cotrtply with ANSI Z87.Ì) at all times; Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that IS damaged should be carefully checked to ensure that it will operate property and perform rts intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditioiis that may affect ns operation. A guard or other part that IS damaged should be properly repaired or

replaced. .

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

22 NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don't leave tool until it comes to a complete stop

sofety insfryctlohs f©r belt oiid: di^c soiicler

Safetyis a cprntJination of common sense, staying alert and knowing how your belt and disc sander works. Read this manual to understand this sander.

BEFORE USING THE SANDER:

WARNING: To avoid mistakes that could cause serious, per manent injury, do not plug the sander in until the following steps are completed.

•Assembly, (See pages 7-16.)

®Learn the use and function of the ON-OFF swilch, backstop lock screw, belt adjusting screws, belt lock ing screws, work table and work table tilt lock screw.

(See pages 16-18.)

•Review and understanding of ail safety instructions and operating procedures in this manual.

•Review of the maintenance methods for this sander. (See page 22.)

Read the following DANGER label found on the front of the sander:

fl A	R	1 HtAO AND UNOEHSTAND OWNiaS		i AVO'O-ArCKBACH'fWORKPlECt THUCrWEi
		BEfORE OPERATiNO MAC«'Ni			AI VOLJI - DO NOT USE RIGHT HAt.r OT’ DISC
	^	2 WEAR SAFgty iiOddLeS ASP SU5T MASH		S ACWATSSuPPOftT WOn><.P^EG5 WITH 'iiAC.«!-
FOB YOUR					STplOft -vVOfiXr45ig •
			3 lAAINlAIK ' ' 1 6 uvCr'WAKlWUMCI.EAeANCE
OWN SAF£TY			stit un	S	N SHOF'VAC’OD'SC
				M0US:>«G WM5N 5ANDIKQ iftOH OR STEEL l»

WHEN INSTALLING OR MOVING THE SANDER.

AVOID DANGEROUS ENVIRONMENT. Use the sander in a dry, indoor place protected from rain. Keep work area weii lighted.

Place the sander so neither the user or bystanders are forced to stand in line with the abrasive belt or disc.

To avoid injury from unexpected sander movement:

• Put the sander on a firm level surface where there is plenty of room for handling and properly supporting the workpiece.

»Support the sander so it does not rock.

»Bolt the sander to the floor or work surface if it tends to slip, walk, or slide during normal use...........................

To avoid injury or death from electrical shock;

»GROUND THE SANDER. This sander has an approved 3-conductor cord and a 3-prong grounding type plug. Use only 3-wire, grounded outlets rated 120 volts, 15 amperes (amps). The green conductor in the cord is the grounding wire. To avoid eiectrociitioh, NEVER connect the green wire to a live terminal.

• Make sure your fingers do not touch the plug's metai prongs when plugging or unplugging the sander.

To avoid back injury, get help or use recommended casters when you need to move the sander. Always get help if you need to lift the sander.

NEVER STAND ON TOOL. Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the tool to reach them.

BEFORE EACH USE:

inspect your sander.

DISCONNECT THE SANDER. Toavoid injury from accidental starting, unplug the sander, turn the switch off and remove the switch key before changing the setup, sanding disc or belt or adjusting anything.

CHECK DAMAGED PARTS. Check for:

« alignment of moving parts, o binding of moving parts. ® broken parts,

* stable mounting, and

e any other conditions that may affect the way the sander works.

WARNING; The 2-1/2" machine pulley and the 2" motor pulley furnished will run the disc at about 2700 RPWI and the belt at about 2100 FPW! (Feet Per Minute) when used with a 3450 RPM motor. To avoid throwing of work or broken sander fragments, never substitute or interchange these pulleys to increase this speed.

If any part is missing, bent, or broken in any way, or any elec trical parts don't work properly, turn the sander off and unplug the sander. REPLACE damaged, missing, or failed parts before using the sander again. .

MAINTAIN TOOLS WITH CARE. Keep the sander clean for best and safest performance. Follow instructions for lubri cating.

REMOVE ADJUSTING KEYS AND WRENCHES from tool before turning it on.

To avoid injury from jams, slips or thrown pieces:

• USE ONLY RECOMMENDED ACCESSORIES, (See page 22.) Consult this Owner's manual for recom mended accessories. Follow the instructions that come with the accessories. The use of improper ac cessories may cause risk of injury to persons.

* Adjust table to clear the sanding surface by no more than 1/16 of an inch.

■ Make sure all clamps and locks are tight and no parts have excessive play.

•KEEPWORK AREA CLEAN, Cluttered areas and benches invite accidents. Floor must not be slippery.

To avoid burns or other fire damage, never use the sander near flammable liquids, vapors or gases.

Plan ahead to protect your eyes, hands, face, ears.

KNOW YOUR SANDER. Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards pecu liar to this tool.

To avoid injury from accidental contact with moving parts, don't do layout, assembly, or setup work on the sander while any parts are moving,

AVOID ACCIDENTAL STARTING, Make sure switch is "OFF" before plugging sander into a power outlet.

solely instructions for belt ond disc sctnder

Plan your work.

USETHERIGHTTOOU. Don't force toot or attachment to doa job it was not designed to do. :

CAUTION: This machine is notdesigned for heavy deburring operations. When finishing metals, sparks or hot fragments could cause a fire. To avoid this, disconnect any dust col lecting hose from the sander. Also, remove al! traces of wood diist from inside dust traps in the Sander.

Dress for safety.

•Use extra supports (tables, saw horses, blocks, etc.) for

:any workpieces large enough to tip when not held down to the table top. ,

•NEVER use another person as a substitute for a table extension, or as additional support for a workpiece that

is longer or wider than the basic sander table, or to help feed, support or pull the workpiece,

•When finishing onthe Disc, always press the wbrkpiece against the "Down" side of the disc. Sanding against the side coming up from under the table could damage the work by making it "chatter," or tear the work from your hands and throw it.

•Sand only one workpiece at a time.

•Clear everything except the workpiece and related sup port devices off the table before turning the sander on.

s- This cán cause permanent eye damage. Wear safety goggles {not gláséés) that cbrnpl^^ Z87.1. Everyday eyeglasses have only itripact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail cataiog stores. Glasses or goggles not in compliance with ANSÍ Z87.1 could seriously hurl you when they break. ^

* Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches}, they can get caught and draw

	you into moving parts.
*	Wear nonslip footwear,		/
.■ Tie backfong hair,		. : ■	.
; • Roll long sleeves above the elbow.			;
*	Noise levéis vary widely To a void possible hearing dant-

® Sanding operatioris áre usually dusty. Wear a dust mask along with the safety goggles. . ^ .

inspect your workpiece,

Make sure there are ríoháils or foreign objects ih the part of the workpiece to be sanded. ■

Plan your work to avoid THRÓWÉACKS—when the work piece catches on the sanding belt or disc and is torn from

your hands. ■ ■	'.- V, ; ■ ■	-
• Make sure there's no debris between the workpiece and
its supports.	.	■ V .

•When sanding irregularly shaped workpieces, plan your work support so it witi not slip and be pulled from your hands.

•Use extra caution with large, very small or awkward

. pieces: • : . . .

« Never use this tool to finish pieces too small to hold by hand. : ^ .

Plan the way you will hold the workpiece from start to finish.

Avoid awkward operations and hand positions where a sud den slip could cause fingers or hand to move into a sanding surface. Keep fingers away from where the belt goes into the dust trap.

DON'T OVERREACH, Keep good footing and balance.

Keep your face and body to one side, out of line with a pos sible throwback.

WHENEVER SANDER IS RUNNING.

WARNING: Don't let familiarity (gained from frequent use of your belt and disc sander) cause a careless mistake. A care less fraction of a second is enough to cause a severe injury.

Before starting your cut, watch the sander while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the sander off. Unplug the sander. Do not restart until finding and correcting the problem.

Make sure the sanding disc turns counterclockwise before using the sander.

KEEPC HIED REN AWAY. Keepallvisitorsasafedistancefrom the sander. Make sure bystanders are clearof the sander and vvprkpiece. :

DON'T FORCE TOOL. It will do the job better and safer at its designated rate. Press the workpiece against the sanding rriaterial only hard enough to let it sand without bogging down or binding.

Before freeing any jammed material:

:«Turn switch "OFF."

;• Unplug the sander.

•Wait for ail moving parts to stop.

To avoid throwback of the workpiece, use workpiece supports for all flat surface sanding.

BEFORE LEAVING THE SANDER:

Wait for al! moving parts to stop.

Make workshop child-proof. Lock the shop. Disconnect rhaster svvitches. Remove the yellow switch key Store it avVay frorn children and others not qualified to use the tool.

electrical requiremerits

CONNECTING TO POWER SOURCE OUTLET

This machine must be grounded white in use to protect the ofjerator from electric shock.

Plug power cord into a 120V properly grounded type outlet protected by a 15-amp. dual element time delay or CircuitSaver fuse or circuit breaker.

If you are not sure that your outlet is properly grounded, have it checked by a qualified electrician.

WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR RE MOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK. PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE ABRASIVE BELT OR DISC.

If power cord is worn or cut, or damaged in any way, have it replaced immediately.

Your unit is wired for 120 volts and has a plug that looks like the one shown below.

3-PRONG

PLUG

GROUNDING

PRONG

This power tool is equipped with a 3-conductor cord and grounding type plug, approved by Underwriters' Labora tories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool hous ing at one end and totheground prong inthe attachment plug at the other end.

This plug requires a mating 3-conducior grounded type out let as shown.

If the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER, Use an adapter as shown and always connect the grounding lug to known ground.

It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet,

A temporary adapter as shown below is available for connecting plugs to 2-prong receptacles. The green ground ing lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box.

Atemporary adapter asillustrated is available for connecting plugs to 2-prong receptacles. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician.

NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle.

The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over heating and motor burn-out, use the table below to deter mine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-poie receptacles which accept the tools plug.

GROUNDING LUG

3-PRONG

PLUG

ADAPTER

MAKE SURE THIS IS CONNECTED TO A KNOWN GROUND

2-PRONG

RECEPTACLE

Extension Cord Length	Wire Size A.W.G.
0-25 Ft...........................................	- 16
26-50Ft...............................................	14
51-100Ft.............................................	12

CHECK MOTOR ROTATION

Place the motor on your workbench or on the floor. Standing clear of the motor shaft, plug the motor cord into a properly grounded outlet. Notice the rotation of the shaft. As you look directly at the motor shaft it should be turning in the counterclockwise direction Ss v . If the motor shaft is turning counterclockwise, remove the plug from the power outlet and continue the assembly procedures. If the motor is turning clockwise, remove the plug from the power outlet and contact your Sears Store immediately.

CONTENTS

SAFETY INSTRUCTIONS FOR POWER TOOLS				2
ADDITIONAL SAFETY INSTRUCTIONS FOR BELT AND
ELECTRICAL REQUIREMENTS .........................			.::,,.............5
UNPACKING AND dNECKlNG C O N T E N T S 6
ASSEMBLY ...........		,:., . .	. . . „ . „ . , 7
: : ; ; Assembling Steel: L e g s		. . : . ; . . . , . . , , 8
	Mounting Belt and Disc Sander on Steel Leg Set......			8
:	installing Sanding Disc and Dust Trap .			.... 9
	Installing Motor, V-BeitTensioning and Tracking ....			11
	Óri-Otf Switch.:.:.,.,...............................................			12
	Installing Work Table		...14
	installing Abrasive Beit Tensioning and Tracking			....14
	Installing Belt Dust Trap..................................		........	15
	Installing Backstop			16
GETTING TO KNOW YOUR SANDER........................			16
	Belt Adjusting Screws		. . , . , . „ , . . . , . 1 7

Belt Locking Screws..................................................		17
Work Table Tilt Lock Screw........	.............................	17
Backstop Lock Screw...............	i........ .......................	18
Belt Table Locking Boils...........................................		18
Belt Table Stop.........................................................		18
BASIC OPERATION ............................................................		19
: Surface Finishing on the Abrasive Belt...................		20
: End Finishing on the Abrasive Belt.........................		20
Finishing Curved Edges on the Abrasive Belt.......		21
Finishing Small End Surfaces and Curved Edges
on Disc...................................................................		21
MAINTENANCE....................................................................		22
Motor Maintenance and Lubrication........................		22
LUBRICATION......................................................................		22
Recomnnended Accessories...................................		22
TROUBLESHOOTING..........................................................		23
REPAIR PARTS ...................................................................		25
Motor Connections....................................................		29

У op a c kiln g checking contents

Model ; 11^ and Disc Sander is shipped

eoniplete in one carton but DOES NOT INCLUDE Steel Legs or Motor. :

Model 113.225931 Belt and Disc Sander is shipped complete in one carton and INCLUDES Steel Legs and Motor.

Separate all parts from packing materials and check each ; : item with iliustration and;'Table of Loose Parts." Make

certain all iterns are 'accounted for, before discarding any packing material. ^ ^ ^

If any parts are missing, do not attempt to assemble the Beit and Disc Sander, plug in the power cord, or turn the

. svvitch on Liritil, the missing parts: are . obtained and ■ ; installed correctly. , : ■ ■

Using a 1/2" wrench; remove the plywood attached to the machine. Save; the nuts and bolts and washers; You wit! need them for attaching the machine to the base.

1/2" Wrench

7/16" Wrench

3/4" Wrench

3/8" Wrench

DRAW LIGHT

LINE 014 ВОДНО

ALONG THIS EDGE

TOOLS NEEDED

#2 Phillips Screwdriver

COMBINATION SQUARE MUST BE TRUE.

STRAIGHT EDGE Of 80AR0 3/4 ' THICK THIS EDGE MUST BE PERFECTLY STRAIGHT

SHOULDÔE NO GAP OR OVERLAP HEBE WHEN

SQUARE IS PLIPPEO OVER IN DOTTED POSITION

item	Table of Loose Parts
A	V-Belt, 1/2 X41" ..............................................	1
B	Backstop .........................................................	^
C	Belt, Dust Trap ................................................	^
D Motor Pulley Belt Guard ..................................		1
E	Belt Guard Support .........................................	1
F Belt Guard Support Bracket ............................		1
G	"S" Clip ............................................................	3
H	Pan Head Screw, Type 23,10-32 X 1/2 ..........	3
J	Base and Belt, Table {w/Sanding Belt)............	1
K	Disc Dust Trap ................................................	1
L	Dust Trap Cover .............................................	^
M	Work Table ......................................................	1
N	Bag (containing the following loose parts!
	(Part No. 68035)
	Motor Pulley, 2 In. Dia...................................	1
	Wrench, 1/2" ....................................................	2
	5/32 Setscrew Wrench .................................	1
	Flat Head Machine Screw 10-32 X 1-3/4 .....	4

assembly

The following parts are included with Mode! 113.225931

ONLY.

Item
No.			Oty.
‘Loose Parts Bag Part #68062 Containing Following Items;
*A	Nut, Hex Head 1/2-13 ................................................		8
*A	Nut Hex 1/4-20..........................................................		32
*B	Screw Truss Hd. 1/4-20 x 5/8...................................		32
*C	Lock washer, 1/4 External .......................................		32
*D	Foot, Leveling ...........................................................		4
E	Motor .........................................................................		1
E	Leg .............................................................................		4
G	Channel, Support .....................................................		2
H	Stiffener, Side ............................................................		2
J	Stiffener, End ...........................................................		2
K	Support, Motor ...........................................................		1
P	Bracket, Mounting .....................................................		1
HARDWARE FOR MOUNTING TOOL & MOTOR
*L	Screw, Hex Hd. 5/16-18	x1-1/2 .............................	2
*C	Lockwastier Ext. 5/16	..........................................	6
*A	Nut, Hex 5/16-18 ......................................................		6
*M	Washer 11/32 ID ......................................................		6
*N	Bolt, Carriage 5/16-18	x3/4 ....................................	4

Item	Table of Loose Parts	Qty.

	Pan Head Screw, Type 23 8-32 x 3/8 .....	.... 5
	Flat Washer, 21/64x7/3x1/8 ....................	.... 1
	HEX, Head Machine Screw 5/16-18x1 ,, ,.	. . . . 1
	Screw, M Pan Hd. 10-32x9/16 ................	. 1
	Lockwasher No, 10 Int. Tooth .................	. . . . 1
0	Hanger, Cable .........................................	. . . . 1
0	Owner's Manual .........................................	___ 1
P	9" Abrasive Disc .........................................	. 1
Q	Sanding Disc (w/Set Screw) ......................	. . . . 1
R	Belt,Sanding..............................................	. . . . 1
—	Bag Assembly, Outlet (Part No. 68064)
	(Containing the f ollowing loose parts);	. . . . 1
S	Outlet, on/off Power...............................	. . . . 1
T	Switch Key ............................................	. . . . 1
u	Bracket, Switch Mounting......................	. . . . 1
V	Screw, Pan Hd. 8 x 3 / 8 ........................	. . . . 3
w	Lockwasher, 1/4" ..................................	. . . . 2
X	Screw; Pan Hd. Machine 1/4-20 x 1/2 . . .	. . . . . 2

Î^ObiËL 113iZ2S^
i . AssertIbtS; the: tw^	the two (2)
Side Stiffeners using four (4)	1/4-20 Truss head

screwsi The EndiStiffeners are piaced on top of each Side Stiffener as shbyyn. insert screws through the

; ,9/3Z: inch dianieter holes and finger tighten 1/4-20

2, Attach the four (4) legs to the side and End Stiffener using 1/4-20 screws, lockwashers and nuts as shown.

3: Rerhove!the four (4) Truss head screws which were assembled: in Paragraph No, One. Place the two (2)

; Support Channels as shown, in position, align holes in supports with holes in the :Stiffeners, replace ipckwashers and nuts. Tighten all nuts using 7/16"

//;wrenchv:::,: ' . .

4.Assemble the motor support tosteel legs with 1/4-20 screws and nuts. Motor support can bemounted to

5i Install leveling feet as shown. To level Leg Set, loosen nut on: inside of leg and turn nut on outside to raise

Adjust all: four ievelers, if necessary, and then tighten nuts on inside of leg.

: :: NOTE: These levels are not intended for height adjustment. .....................: i:-, .■

WHEN INSTALLING OR MOVING THE SANDER.

AVOID DANGEROUS ENVIRONMENT. Use the sender in a

drVf indoor placé protected from rairi. Keep work area well lighted. ■. .. ■ ' : ;■ ■■ ■ ^ \ :: , V

Place the sander so neither the user nor bystanders are forced to stand iii tine with the abrasive belt or disc:

To aWid injury from unexpected sander movement:

*: Put the sander oh a firm level surface where there is plenty of room for handling and properly supporting thé workpiece, .. . : , : : :

•Supportthe sander so it does not rock.

•Bolt the sander to the floor or work surface if it tends to slip,

walk, or slide during normal use.

To avoid back injury, get help or use recommended casters when you need to move the sander. Always get help if you need to lift the sander.

NEVER STAND ON TOOL. Serious injury could occur if the tool tips or you accidentally hit the cutting toot. Do not store anything above or near the tool where anyone might stand on the tool to reach them.

MOUNTfNG BELT AND DISC SANDER ON

CRAFTSMAN STEEL LEG SET.

CATALOG NO. 9-22236

NOTE; Forillusfrativepui'posesj the Belt and Disc Sander is shown mounted on the Craftsman Cataiog No. 9^22236

Steel Leg Set. This Leg Set is included with Model No. 113.22593r. :■ ;: v " ■ ■■

END STIFFENER HEX NUT

i ^LOCKWASHER

END

STIFFENER

SCREW

LEVELING

FEET

1. Place the Belt and Disc Sander on the Steel Legs, position as shown, and align the mounting holes in the feet of the Belt and Disc Sander with those in the END STIFFENERS (marked with an X in the illustration)!

NOTE: The abrasive belt is shipped detached. To install the belt on the machine:

1.Loosen both belt LOCKING screws, using the 1/2" wrench furnished with the machine.

2.Turn both of the abrasive belt AJUSTING screws as shown until they stop. Retighten the two belt LOCK ING screws so that the idler pulley does not come out

3.Remove the piece of paper.

4.Remove the protective coating, that is applied at the factory, from the belt table. Use any ordinary house

hold type grease and spot remover.

WARNING: Never use gasoline, naptha, or similar highly volatile solvents.

NOTE: Do not apply wax to the belt table.

2. Mount to legs using two 5/16-18 x 2-1/2" hex head screws, flat washers, external lockwashers, and hex nuts.

1/2" WRENCH

(ONE ON EACH SIDE)

INSTALLING SANDING DISC AND DUST TRAP

1. Loosen the belt table locking bolts behind the mount ing bracket using one of the 1/2" wrenches supplied with your machine.

2.Position belt table vertically and tighten only one of the bolts.

3.Place the V-Belt over the pulley.

4.Attach the switch assembly to the base using the two screws and washers packed with the switch.

5.Loosen the bolt that you tightened in step 2. Position the belt table horizontally, and tighten both bolts.

6. Fiind five; 3/Ö'' Pan Head iSelf-Trcàdtng screws from
'W/îamorigitHeddoi^	y :.. ■^	:^;y

7. Place Disc Dust Trap on your workbench and screw in five Pan Head "Thread Gutting Screws," 3/8" long. Screw them in all the way.

NOTE: The holes in theTrap are not threaded but the screws are "Thre^ Cutting Screws" and will cut a thread as they arc tightened.

8. Find four Flat Head Machine Screws 1-%"lohg from among the loose parts

9; Attach thé Disc Dust Trap with four flat head screws

10. There is a flat spot on the shaft near the end. Rotate the shaft so that the flat spot is facing up.

11. Place the disc on the shaft so that the set screw is

facing up. Position the disc SO that it is approx. 1/16 inch outward from the edge of the dust trap. :

12.Insert the long end of the 5/32" setscrew wrench through the hole in the disc housing and into the

. setscrew in the disc. Make sure setscrew is aligned /with "Flat" on shaft. ■ .

NOTE: After several hours of operation, check for i; ■ y . looseness of setscrew and retighten. .

13: Make certain that the metal disc is free of oil and grease then peel the backing from the 9" abrasive disc and affix to the sanding disc, ; y

DISC DUST TRAP

FLAT HEAD SCREWS

5/32 INCH

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