I 0533 - 1
GB
Instructions for use
I
CONTENTS
1 - GENERAL 3
1.1 - GENERAL SAFETY REGULATIONS
3
1.1.1 - STANDARD SAFETY DEVICES
3
1.2 - FIELD OF APPLICATION
3
1.3 - OVERALL DIMENSIONS
3
1.4 - TECHNICAL DATA
4
2 - HANDLING AND LIFTING
4
3 - STARTUP
4
3.1 - ANCHORING
4
3.2 - ELECTRICAL CONNECTION
4
3.3 - ADAPTER MOUNTING
5
3.4 - WD SPACER
5
4 - CONTROLS AND COMPONENTS
5
4.1 - MANUAL DISTANCE MEASUREMENT GAUGE
5
4.2 - BRAKE PEDAL 5
4.3 - KEYBOARD AND DISPLAY
6
4.3.1 - FUNCTION MENU MANAGEMENT 7
5 - INSTRUCTIONS FOR USE OF THE WHEEL BALANCER 8
5.1 - SETTING THE WHEEL DIMENSIONS 8
5.1.1 - DIMENSIONS UNIT OF MEASURE
10
5.1.2 - PRESETTING WITH GAUGE EXTENSION 10
5.1.3 - DOUBLE OPERATOR PROGRAM
10
5.2 - MEASUREMENT RESULT 11
5.3 - RECALCULATION OF THE UNBALANCE VALUES 11
5.4 - SPLIT FUNCTION (HIDDEN WEIGHT)
12
5.5 - OUT OF BALANCE OPTIMIZATION
13
5.6 - AUTOMATIC MINIMISATION OF STATIC UNBALANCE
13
6 - SET-UP
14
6.1 - AUTODIAGNOSTICS
14
6.2 - AUTOCALIBRATION
14
7 - ERRORS 15
7.1 - INCONSISTENT UNBALANCE READINGS
16
8 - ROUTINE MAINTENANCE 16
8.1 - REPLACING THE PROTECTION FUSES
16
I 0533 - 2
GB
956
500
926
1
I 0533 - 3
GB
1 - General
1.1 - General safety regulations
-The wheel balancer may only be used by duly authorized and trained personnel.
- The wheel balancer must not be used for purposes other than those described in the instruction manual.
- The wheel balancer must not be modifi ed in any way except for those modifi cations made
explicitly by
the manufacturer.
- Do not remove the safety devices. Any work on the machine must be carried out by specialised personnel
only.
- Avoid using strong jets of compressed air for cleaning.
- Use alcohol to clean plastic panels or shelves (AVOID LIQUIDS CONTAINING SOLVENTS).
- Before starting the wheel balancing cycle, make sure that the wheel is securely locked on the fl ange.
- The machine operator must not wear clothes with fl apping parts. Do not allow unauthorized personnel to
approach the wheel balancer when the cycle is running.
- Avoid placing objects in the base which could impair the correct operation of the wheel balancing machine.
1.1.1 - Standard safety devices
- The wheel guard is not compulsory since the balancing speed is less than 100 min
-1.
1.2 - Field of application
The machine is designed for balancing wheels of cars, light commercial vehicles or motorcycles weighing less than 75 kg.
It can be operated in a temperature range of 0° to + 45° C.
The following functions are provided: ALUS; SPLIT; Unbalance optimisation; Autodiagnostics; Autocalibration.
1.3 - Overall dimensions
2 2a
I 0533 - 4
GB
1.4 - Technical data
Note: DO NOT LIFT THE WHEEL BALANCER USING OTHER GRIPS.
Single-phase power supply 230 V - 50/60 Hz
AC - 12/24 V DC
Protection class IP 54
Max. power absorbed 0,03 Kw
Balancing speed < 100 min
-1
Cycle time for average wheel (14 kg) 6-8 seconds
Max. resolution of measurement 1 gram
Position resolution ± 1.4 °
Average noise < 70dB (A)
Rim-machine distance 0 - 210 mm
Rim width setting range 1.5” - 20” or 40 - 510 mm
Diameter setting range 10” - 30” or 265 - 765 mm
2 - Handling and lifting
3 - Startup
3.1 - Anchoring
The machine can operate on any flat non resilient floor.
Make sure that the machine rests solely on the three support points provided (Fig.2a).
3.2 - Electrical connection
The machine is provided with net supply (AC) and cable for battery supply (12-24VDC).
The supply voltage (and mains frequency) is given on the machine nameplate. It cannot be changed.
The machine should not be started up without proper earthing.
Connection to the mains should be through a slow acting safety swich rated at 0.5 A (230V). See attached diagram.
Spring
DC
WD
Cone
3
3a
I 0533 - 5
GB
3.3 - Adapter mounting
4 - Controls and components
4.1 - Manual distance measurement gauge
This gauge serves to manually measure the distance between the point of application of the counterweight and the
machine
.
4.2 - Brake pedal
Allows braking the wheel at the end of the balancing cycle. It is also useful during application of the counterweights.
The wheel balancer is supplied complete with cone
flanges for fixing wheels with a central hole. Other
optional adapters can be mounted:
a) Remove the threaded end-piece A after unscrewing
the screw B.
b) Mount the new adapter (see attached sheets).
Note: CAREFULLY CLEAN THE COUPLING
SURFACES BEFORE PERFORMING ANY
OPERATION.
3.4 - WD spacer
When balancing very wide wheels (9”), there is not enough space to turn the distance gauge. To move the wheel
away from the machine side, fit the WD spacer on the flange body and secure it with the standard issue nuts. When
centring the wheel with cone from the inside, mount the DC spacer to obtain spring thrust.
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