Casio ap60r Diagram

5 (2)

(without price)

AP-60R

JUNE.1999

ELECTRONIC KEYBOARD

INDEX

CONTENTS

 

Safety Notice ......................................................................................

1

Specifications ....................................................................................

2

Block Diagram ...................................................................................

3

PCB Layout ........................................................................................

4

Disassembly Instructions .................................................................

5

Circuit Description ............................................................................

8

Print Circuit Board ...........................................................................

10

Troubleshooting ..............................................................................

17

Wiring Diagram ................................................................................

19

Exploded View .................................................................................

20

Parts List ..........................................................................................

21

Schematic Diagrams .......................................................................

25

SAFETY NOTICE

CAUTION!

Danger of explosion if battery is incorrectly replaced. Replace only with the same of equivalent type recommended by the appliance manufacturer.Discard used batteries according to manufacturer's instructions.

— 1 —

 

SPECIFICATIONS

GENERAL

 

 

 

Number of keys

88

 

 

Polyphonic:

32-note

 

 

Preset tones:

72, Tone, Tempo, Layer, Auto-Harmonize

Key transpose:

±12 semitone

 

 

Effects:

10, Reverb (1, 2, 3), Chorus, Tremolo, Phase Shifter, Organ Speaker, Enhancer,

 

Flanger, Loudness

 

Demo tunes:

12

 

 

Memory:

Number of Songs:

2

 

System:

 

Real-time recording

 

Memory Capacity:

Approximately 4,900 notes total

 

Memory Backup Battery:

Built-in lithium battery

 

 

 

Battery Life: Approximately 5 years

Pedals:

Soft, Sostenuto, Damper

 

Tuning control:

440Hz ±50 cents

 

Built-In Speakers:

16 cm dia. x 2 + 5 cm dia. x 2 (Output: approx. 30 W + 30 W)

MIDI:

16-channel, multi-timbral reception

Terminals:

PHONES 1 and 2, MIDI (IN/OUT/THRU), LINE OUT L and R (Output Imped-

 

ance: 1.1 KΩ; Output Voltage: 3.5 V, RMS, max.), LINE IN R and L (Input Im-

 

pedance: 32 KΩ, Input sensitivity: 200 mV)

Power source:

120V (for Taiwan, Brazil, Mexico, USA, Canada),

 

220V, 230V and 240V (for other countries)

Power consumption:

91W (with 120V AC), 97W (with 220V, 230V and 240V AC)

Dimensions (HWD):

Without stand:

219 × 1376 × 592 mm (8-5/8 × 54-3/16 × 23-5/16 inches)

 

With stand:

850 × 1376 × 592 mm (33-1/2 × 54-3/16 × 23-5/16 inches)

Weight:

Without stand:

53.0 kg (117.0 lbs)

 

With stand:

66.0 kg (145.7 lbs)

— 2 —

BLOCK DIAGRAM

 

 

Keyboard

MIDI

LCD Driver

SEG1 ~ SEG40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SI0 ~

 

 

 

SED1278F2A

 

 

 

 

LCD

 

 

 

 

 

 

 

SI10

KC0

 

 

 

 

 

 

 

 

CFL

 

 

CFL Driver

 

 

FI0 ~

~

 

 

LSI601

 

 

 

 

 

 

 

 

 

 

A

 

COM1 ~ COM7, COM9 ~ COM16

 

 

 

 

 

 

 

FI10

KC7

 

 

 

 

 

TE-CFL5-IMI

ROM

 

 

DOUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Key Controller

 

 

DB4

 

 

 

 

 

 

 

Q601, Q602

MX23C6410MC12CA10B

 

 

LRCKO

 

 

 

 

 

 

 

 

 

TC190C020AF-001

 

 

 

 

 

 

 

 

 

 

 

LSI2 (64Mbit)

 

 

 

~DB7

 

 

 

 

 

 

 

 

 

 

 

LSI6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SYOB

 

 

 

 

 

LEDCK, LEDCL

 

 

 

 

 

LEDs

 

 

 

RESB

 

CONT,

 

S-Register

 

 

 

 

 

 

 

 

 

 

 

 

 

L1 ~ L46

 

 

 

WOKI

HWR

 

 

 

 

LRS,

 

 

 

NJV 3718L, NJU3716L

 

 

 

BOK

 

A1 ~ A4

 

 

LR/W

 

 

 

 

IC301, IC302

 

 

 

 

 

 

SORP

 

 

 

 

LE

 

 

 

 

 

 

 

 

 

 

 

RD,

D0 ~ D15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CPU

 

LSDT

 

 

S-Register

 

KC0 ~ KC5

 

 

 

 

 

 

 

PBO

 

 

 

 

NJU3716L

 

 

 

 

 

 

 

RESB

 

 

 

 

 

 

 

 

Buttons

RA0 ~ RA21

 

 

HD6433048SA 62F

SWCK

 

 

IC303

 

 

 

SI0~SI15

 

 

A0 ~ A3

 

 

 

TC74HC257AP

 

 

 

 

 

 

 

 

KI0 ~ KI7

 

 

 

DSP

 

 

 

 

LSI9

 

 

 

 

IC304, IC305

 

 

RD0 ~ RD15

 

 

 

 

 

 

NMI

 

 

 

 

 

 

 

 

 

 

D8 ~ D15

RESET

 

 

 

 

 

 

 

 

 

 

 

Working

 

HG51B155FD

 

 

 

 

 

 

 

TEND, DREQ, CS2, CS3, B1-5

 

 

EA0 ~ EA14

 

 

RD,

 

 

 

 

1RD, 1HWR, 1LWR

 

Chip Selector

 

 

RAM

 

LSI3

 

HWR

 

 

 

 

 

 

 

 

 

 

ED0 ~ ED7

 

 

 

 

 

 

 

 

 

TC74HC08

 

 

 

 

 

 

 

 

A0 ~ A19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC9

 

 

TC55257

ECEB, EOEB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DFL-70L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EWEB

 

 

 

 

 

D0 ~ D15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LSI4

 

 

 

 

 

D0

VBR

 

 

D8

 

VBR

 

 

 

D8

 

 

 

 

 

 

~

 

 

~

 

 

 

 

~

 

 

 

 

 

 

D7

 

 

D15

 

RD,HWR,

 

 

D15

 

(256Kbit)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RAM1

 

 

 

RAM2

 

 

 

 

 

 

 

D/A Converter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TC551001CFL-70L

 

 

TC551001CFL-70L

LWR

 

FDD Controller

 

A

PD63200GS

 

 

LSI7 (1Mbit)

 

 

LSI8 (1Mbit)

HWR

 

 

 

IC3

 

 

 

 

LWR, RD

 

 

 

HWR, RD

 

 

RD

HD63266F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LPF

LPF

 

 

 

 

 

 

 

 

 

 

 

 

 

LSI5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(L)

(R)

 

Reset IC

 

 

 

 

 

 

 

 

 

RESET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main

 

 

MB3771PF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Volume

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VDD

DVCC

AVFF

AVCC

 

 

VBR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MIX Amp

MUTE

 

Power Supply Circuit

 

VDD

Back up

 

 

3.5" FDD Unit

 

 

IC410

 

 

 

 

Power

 

 

DF354HO64C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NJM2068D

 

VCC

 

IC403 ~ IC406

 

 

CR2032

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCC

Power Amp.

 

VFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VFF

STK4152MK2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC407

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HP( 2)

 

 

 

 

 

TE660-IMI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SW401

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC INPUT

 

 

 

 

 

 

 

 

 

 

(L)

(R)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speakers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

— 3 —

 

 

 

 

 

 

 

 

 

 

 

 

PCB LAYOUT

PS12

PS3M

PS2M

MA1M

 

 

CN4M

RHYTHM

 

 

 

 

 

TONE

SEQUENCER

 

 

 

 

 

 

EFFECT

 

LAYER

 

 

 

 

 

1

2

3

 

LCD1M

 

CN1M

 

 

MODE

VOLUME

4

5

6

CONTRAST

SPLIT

CURSOR

 

 

 

CN5M

 

 

DISK

 

 

 

 

 

 

 

TRANSPOSE

 

 

 

 

 

 

 

 

MUSICAL INFORMATION SYSTEM

 

 

TUNE/MIDI

 

 

 

ORMAL / VARIATION / SYNCHRO /

 

 

 

 

 

REGISTRATION

 

 

POWER

 

INTRO FILL-IN FILL-IN

ENDING

 

 

 

 

 

CN2M

 

 

ON

 

CN6M

START/STOP

TEMPO

 

 

16 CHANNEL MIXER

 

 

TOUCH

 

OFF

 

 

 

 

 

CN3M

 

 

RESPONSE

 

 

 

 

 

 

 

 

 

 

2HD/2DD FLOPPY DISK DRIVE

STEREO SAMPLING

KY1M

 

 

 

 

 

 

KY2M

 

 

KY3M

 

PS4M

 

 

 

 

 

 

 

 

 

 

 

PCB

JCM660

Components

 

 

 

Main PCB

MA1M

CPU, DSP, Sound Source ROM Working storage

 

 

RAM, Effect RAM Reset IC, DAC, Filter, Key

 

 

controller, Power amp, Power supply circuit

 

 

 

Jack PCBs

PS2M

LINE IN/OUT jack, MIDI jacks

 

 

 

 

PS3M

Phone jacks

 

 

 

 

PS4M

Power indicator

 

 

 

Console PCBs

CN1M,CN2M

Tone, Registration, Sequencer, Cursor, Demo

 

 

 

 

CN3M

CHANNEL buttons (CH1 to CH16)

 

 

 

 

CN4M,CN5M,CN6M

Mode, Volume, Rhythm, Select, Tempo

 

 

 

LCD PCB

LCD1M

LCD driver, CFL drever

 

 

 

Power PCB

JCM431-PS12

Fuse, Noise filter

 

 

 

— 4 —

DISASSEMBLY INSTRUCTIONS

1. Removal of top board

1-1. Remove 8 screws affixing the top board on the back. 1-2. Slide the top board forward and remove it from the main

unit.

2. Removal of keyboard cover

2-1. Lift up the keyboard cover full open position.

2-2. Unscrew the L-shaped stopper metal located on the inner left corner.

2-3. Lift up the keyboard cover gear from the opening where stopper metal is fixed, then remove the keyboard cover.

— 5 —

3. Removal of console panel

3-1. Remove 6 screws of the console panel.

3-2. Disconnect connector CC,CD,CE on PCB MA1M, connector CG,CK on PCB PS2M.

3-3. Lift the console panel and turn it over and remove the power switch, which is affixed by 2 screws. Then remove the side panel.

Caution: Be careful not to scratch the side panels.

Power switch

Connectors (CG,CK) Connectors (CE,CC,CD)

Screws

4. Removal of front cover

4-1. Remove 6 screws from the front end of the lower case. 4-2. Lift the front cover and remove the pilot lamp that is affixed

by 2 screws. Then remove the front cover.

 

screws

5. Removal of keyboard unit

 

5-1. Disconnect connector CA on the PCB MA1M.

 

5-2. Remove 24 screws that affix the keyboard unit

Front cover screws

(16 on the bottom of the case and 8 on the

 

keyboard unit).

 

5-3. Lift and remove the keyboard unit.

 

 

Keyboard screws

Keyboard screws

 

 

Bottom

Connector (CA)

— 6 —

6. Removal of keys

6-1. While plying the side partition plastics with tweezers, lift the edge of the key toward front.

7. Removal of keyboard PCB

7-1. Lay the keyboard so that keyboard PCBs face upward. 7-2. Remove screws on keyboard PCBs (10 screws on PCBs

KY1M and KY3M, 12 screws on KY2M). 7-3. Unsolder the cable.

8. Notes on replacing the main PCB.

A lithium battery is set on the main PCB for memory protection.

When you replace the main PCB, disconnect the jumper to open battery circuit. Since there is no jumper on a new main PCB, be sure to set a jumper.

jumper

— 7 —

CIRCUIT DESCRIPTION

KEYMATRIX

Second contact First contact

FI

KC LSI

TC190C020AF-001

SI

 

KC0

KC1

KC2

KC3

KC4

KC5

KC6

KC7

FI0

A0

1

A0 # 1

B0

1

C1

1

C1 # 1

D1

1

D1 # 1

E1

1

SI0

A0

2

A0 # 2

B0

2

C1

2

C1 # 2

D1

2

D1 # 2

E1

2

EI1

F1

1

F1 # 1

G1

1

G1 # 1

A1

1

A1 # 1

B1

1

C2

1

SI1

F1

2

F1 # 2

G1

2

G1 # 2

A1

2

A1 # 2

B1

2

C2

2

FI2

C2 # 1

D2

1

D2 # 1

E2

1

F2

1

F2 # 1

G2 1

G2 # 1

SI2

C2 # 2

D2

2

D2 # 2

E2

2

F2

2

F2 # 2

G2 2

G2 # 2

FI3

A2

1

A2 # 1

B2

1

C3

1

C3 # 1

D3

1

D3 # 1

E3

1

SI3

A2

2

A2 # 2

B2

2

C3

2

C3 # 2

D3

2

D3 # 2

E3

2

FI4

F3

1

F3 # 1

G3

1

G3 # 1

A3

1

A3 # 1

B3

1

C4

1

SI4

F3

2

F3 # 2

G3

2

G3 # 2

A3

2

A3 # 2

B3

2

C4

2

FI5

C4 # 1

D4

1

D4 # 1

E4

1

F4

1

F4 # 1

G4 1

G4 # 1

SI5

C4 # 2

D4

2

D4 # 2

E4

2

F4

2

F4 # 2

G4 2

G4 # 2

FI6

A4

1

A4 # 1

B4

1

C5

1

C5 # 1

D5

1

D5 # 1

E5

1

SI6

A4

2

A4 # 2

B4

2

C5

2

C5 # 2

D5

2

D5 # 2

E5

2

FI7

F5

1

F5 # 1

G5

1

G5 # 1

A5

1

A5 # 1

B5

1

C6

1

SI7

F5

2

F5 # 2

G5

2

G5 # 2

A5

2

A5 # 2

B5

2

C6

2

FI8

C6 # 1

D6

1

D6 # 1

E6

1

F6

1

F6 # 1

G6 1

G6 # 1

SI8

C6 # 2

D6

2

D6 # 2

E6

2

F6

2

F6 # 2

G6 2

G6 # 2

FI9

A6

1

A6 # 1

B6

1

C7

1

C7 # 1

D7

1

D7 # 1

E7

1

SI9

A6

2

A6 # 2

B6

2

C7

2

C7 # 2

D7

2

D7 # 2

E7

2

FI10

F7

1

F7 # 1

G7

1

G7 # 1

A7

1

A7 # 1

B7

1

C8

1

SI10

F7

2

F7 # 2

G7

2

G7 # 2

A7

2

A7 # 2

B7

2

C8

2

— 8 —

BUTTON MATRIX

 

KC0

KC1

KC2

KC3

KC4

KC5

 

 

 

 

 

 

 

SI0

MODE

BALLAD

POPS

SELECT

GRAND PIANO

GUT GUITAR

BRIGHT PIANO

ACOUS GUITAR

 

 

 

 

 

SI1

AUTO HARMONIZE

POPS/OLDIES

16BEAT

BANK

E.GRAND PIANO

HARP

OCTAVE PIANO

VIOLIN

 

 

 

 

 

 

 

 

 

 

 

 

SI2

ONE TOUCH

JAZZ/RAGTIME

ROCK

A

E.PIANO 1

STRINGS

PRESET

E.PIANO 2

CHOIR

 

 

 

 

SI3

INTRO

LATIN/CLASSIC

JAZZ

B

HARPSI CHORD

BRASS

CLAVI

NEWAGE

 

 

 

 

 

SI4

NORMAL/FILL/IN

EUROPIAN

C

VIBRAPHONE

FLUTE

CELESTA

CLARINET

 

 

 

 

 

SI5

VARIATION/

OSER/RYTHM

BALL ROOM

D

ACCORDION

TENOR SAX

FILL-IN

HONKY-TONK

TRUMPET

 

 

 

 

SI6

SYNCRO/

LATIN

E

PIPE ORGAN

DRUM SET

ENDING

E.ORGAN 2

BRIGHTNESS

 

 

 

 

 

 

 

 

 

 

 

SI7

STRAT/STOP

METRONOME

VARIOUS

STROE

DRAWBAR ORGAN

DRUM SET

E.ORGAN 2

BRIGHTNESS

 

 

 

 

 

SI8

TEMPO DOWN

4

1

RECORD

ch–

–/NO

 

 

 

 

 

 

 

SI9

TEMPO UP

5

2

PATTERN

VOLUME +

+/YES

 

 

 

 

 

 

 

SI10

6

3

SONG

ch+

ENTER

 

 

 

 

 

 

 

SI11

LAYER

CONTRAST

EFFECT

DEMO

VOLUME–

TOUCH RESPONS

 

 

 

 

 

 

 

SI12

SPLIT

TRANSPOSE

TRANSPOSE

DISK

TUNE/MIDI

DOWN

UP

 

 

 

 

 

 

 

 

 

 

 

 

SI13

EXTERNAL/

ch1

ch2

ch3

ch4

INTERNAL

 

 

 

 

 

 

SI14

ch5

ch6

ch7

ch8

ch9

ch10

 

 

 

 

 

 

 

SI15

ch11

ch12

ch13

ch14

ch15

ch16

 

 

 

 

 

 

 

— 9 —

Casio ap60r Diagram

PRINT CIRCUIT BOARD

Main PCB JCM660-MA1M

Top View

Bottom View

— 10 —

Loading...
+ 23 hidden pages