APPLY
TARGA
CARATTERISTICHE
INSTRUCTION MANUAL
SUPER TRE EVO
SUPER TRE EVO
We wish to thank you for the preference granted to us by purchasing one of
CARPIGIANI machines.
To the best guarantee, since 1993 Carpigiani has submitted its own Quality System
to the certication according to the international Standard ISO 9001.
Nowadays its production has got UNI-EN-ISO 9001-2008 Certied Quality System.
Moreover, Carpigiani machines comply with following European Directives:
- “Machinery” Directive 2006/42/EC,
- “Low Voltage” Directive 2006/95/EC,
- “EMC” Directive 2004/108/EC,
- “PED” Directive 97/23/EC,
- Regulation 2004/1935/EC relating to “Materials and articles in contact with
foodstuffs”
CARPIGIANI
Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
This manual contains a TRANSLATION OF THE ORIGINAL INSTRUCTIONS and may not
be reproduced, transmitted, transcribed, led in a data retrieval system or translated into other
languages, without the prior written permission of CARPIGIANI.
The purchaser has the right to reprint it for his own ofce use.
CARPIGIANI policy pursues a steady research and development, thus it reserves the right to
make changes and revisions whenever deemed necessary and without being bound to notifying
the purchaser.
Edition: 04 Date: 2016/09
Editor: AM Veried: AS Approved: RL
SUPER TRE EVO_EN - 2016/09 - Ed. 04
Modications:
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TABLE OF CONTENTS
FOREWORD ....................................................................................................................... 5
INSTRUCTION MANUAL ...................................................................................... 5
PURPOSE ...................................................................................................................5
STRUCTURE OF THE MANUAL ........................................................................... 5
ADDITIONAL DOCUMENTATION ....................................................................... 5
CONVENTIONAL SYMBOLS ................................................................................ 6
QUALIFICATION OF THE PERSONNEL SYMBOLS .......................................... 6
SAFETY ..................................................................................................................... 7
WARNINGS ............................................................................................................. 7
SEC. 1 GENERAL INFORMATION
1.1 GENERAL INFORMATION ................................................................................. 9
1.1.1 MANUFACTURER IDENTIFICATION DATA ............................................ 9
1.1.2 INFORMATION ON MAINTENANCE SERVICE ...................................... 9
1.1.3 INFORMATION FOR USERS ...................................................................... 9
1.2 INFORMATION ABOUT THE MACHINE ......................................................... 9
1.2.1 GENERAL INFORMATION ......................................................................... 9
1.2.2 MACHINE LAYOUT................................................................................... 10
1.2.3 TECHNICAL FEATURES ........................................................................... 10
1.2.4 MACHINE UNIT LOCATION .....................................................................11
1.3 INTENDED USE .....................................................................................................11
1.4 NOISE ...................................................................................................................... 11
1.5 MACHINE STORAGE ..........................................................................................11
1.6 DISPOSAL OF PACKAGING MATERIALS ......................................................11
1.7 WEEE.......................................................................................................................11
SUPER TRE EVO
SEC. 2 INSTALLATION
2.1 ROOM NECESSARY FOR MACHINE USE ..................................................... 13
2.2 WATER SUPPLY CONNECTION ...................................................................... 13
2.3 MACHINE WITH AIR-COOLED CONDENSER ............................................ 13
2.4 MACHINE WITH WATER-COOLED CONDENSER ..................................... 14
2.4.1 WATER VALVE ADJUSTMENT ................................................................ 14
2.5 ELECTRIC CONNECTION ................................................................................ 14
2.5.1 REPLACING THE POWER CABLE .......................................................... 14
2.6 TOP-UPS................................................................................................................. 14
2.7 MACHINE TESTING ........................................................................................... 14
SEC. 3 INSTRUCTIONS FOR USE
3.1 MACHINE CONFIGURATION .......................................................................... 15
3.2 ELECTRONIC CONTROL KEYBOARD AND BUTTON FUNCTIONS ...... 15
3.3 SELF CLOSING (OPTIONAL) ........................................................................... 22
3.4 PRELIMINARY OPERATIONS, WASHING AND SANITIZATION ............. 23
3.5 MACHINE START-UP .......................................................................................... 23
3.5.1 MACHINES WITH PUMP .......................................................................... 23
3.5.2 GRAVITY-FED MACHINES ..................................................................... 23
3.6 PRODUCTION ...................................................................................................... 24
3.7 OPENING PROCEDURE..................................................................................... 25
3.7.1 SPIGOT DOOR SANITIZATION ............................................................... 25
3.7.2 MACHINE START-UP ................................................................................ 25
3.8 CLOSING PROCEDURE ..................................................................................... 25
3.8.1 SPIGOT DOOR SANITIZATION ............................................................... 25
3.9 USER PROGRAMMING ..................................................................................... 26
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SEC. 4 SAFETY DEVICES
4.1 ALARMS ................................................................................................................ 29
4.1.1 BLACK-OUT ............................................................................................... 32
SEC. 5 REMOVAL, CLEANING, SANITIZATION AND
REFITTING OF THE PARTS IN CONTACT
WITH THE PRODUCT
5.1 GENERAL INFORMATION ............................................................................... 33
5.2 WASHING CONDITIONS ................................................................................... 33
5.3 TIPS ......................................................................................................................... 33
5.4 HOW TO USE CLEANING/SANITIZING SOLUTION .................................. 34
5.5 SCHEDULED CLEANING .................................................................................. 34
5.6 ICE CREAM SYSTEM EMPTYING .................................................................. 34
5.7 REMOVING THE MIX BEATER IN THE HOPPER ...................................... 35
5.8 PUMP-FED MACHINES: PUMP AND PRESSURE PIPE REMOVAL ......... 35
5.9 GRAVITY-FED MACHINES - FEEDING NEEDLE REMOVAL ................... 35
5.10 SPIGOT DOOR REMOVAL ................................................................................ 36
5.10.1 REMOVAL OF SELF-CLOSING SPRING ................................................. 36
5.11 BEATER REMOVAL ............................................................................................ 36
5.12 WASHING AND SANITIZING COMPONENTS .............................................. 36
5.13 HOPPER BEATER REFITTING ........................................................................ 37
5.14 PUMP-FED MACHINES: PUMP AND PRESSURE PIPE REFITTING ....... 37
5.15 GRAVITY-FED MACHINES - FEEDING NEEDLE REFITTING ................. 37
5.16 BEATER REFITTING .......................................................................................... 38
5.17 SPIGOT DOOR REFITTING .............................................................................. 38
5.17.1 REFITTING OF SELF-CLOSING SPRING ............................................... 38
5.18 MACHINE SANITIZATION ............................................................................... 39
5.19 MIX LOADING ..................................................................................................... 39
SEC. 6 MAINTENANCE
6.1 SERVICE TYPE .................................................................................................... 41
6.2 WATER COOLING ............................................................................................... 41
6.3 AIR COOLING ...................................................................................................... 41
6.4 SUPPLIED SPARE PARTS TABLE .................................................................... 42
SEC. 7 TROUBLESHOOTING
7.1. TROUBLESHOOTING ........................................................................................ 43
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FOREWORD
INSTRUCTION MANUAL
The European Community directions on safety standards as well as on free circulation of industrial
products within the E.C. were taken into due account when editing this manual.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in
the long run quality features characterizing CARPIGIANI machines all over the world.
A signicant part of this manual refers to the conditions necessary for the machine use and to the
necessary procedures during cleaning as well as routine and special maintenance.
Nevertheless, this manual cannot cover any possible need in detail. In case of doubts or missing
information, please contact:
CARPIGIANI Via Emilia, 45 - 40011 Anzola dell'Emilia (Bologna) - Italy
Tel. +39 051 6505111 - Fax +39 051 732178
STRUCTURE OF THE MANUAL
This manual is divided in sections, chapters and sub chapters for an easy reference.
SUPER TRE EVO
Section
A section is the part of the manual identifying a specic topic related to a machine part.
Chapter
A chapter is that part of a section describing an assembly or concept relevant to a machine part.
Sub chapter
It is that part of a chapter detailing the specic component of a machine part.
It is necessary that each person involved in the machine operation reads and understands those
parts of the manual of his/her own concern, and particularly:
The Operator must read the chapters concerning machine start-up and operation of machine
components;
a skilled engineer involved in the installation, maintenance, repair, etc., of the machine must
read all parts of this manual.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is also supplied with additional documentation:
Supplied spare parts: a list of spare parts delivered together with the machine for its routine
maintenance.
Wiring diagram: a diagram of wiring connections is placed in the machine.
Before using the machine read carefully the instruction manual.
Carefully read safety instructions.
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CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK HAZARD
The staff involved is warned that the non-observance of safety rules in carrying out the operation
described may cause an electric shock.
CAUTION: DANGER FROM HIGH TEMPERATURES
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of burns and scalds.
CAUTION: MOVING PARTS
This warns the personnel involved about the presence of moving parts and the hazards of injuries
if the safety norms are not complied with.
CAUTION CRUSHING HAZARD
This warns the staff involved that failure to abide by safety rules in carrying out the operation
described involves the risk of suffering crushed ngers or hands.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed
following safety rules.
NOTE
It points out signicant information for the personnel involved.
WARNINGS
This warns the personnel involved that the non-observance of warning may cause loss of data
and damage to the machine.
PERSONAL PROTECTION DEVICES
This symbol on the side means that the operator must use personal protection against an implicit
risk of accident.
QUALIFICATION OF THE PERSONNEL SYMBOLS
The personnel allowed to operate the machine can be differentiated by the level of preparation
and responsibility in:
MACHINE OPERATOR
Unqualied personnel, without any specic technical abilities, capable of carrying out simple
jobs, such as: operating the machine using the commands available on the keypad, the loading
and unloading of products used during production, the loading of any consumable materials, basic
maintenance operations, (cleaning, simple blockages, inspections of the instrumentation, etc.).
SKILLED ENGINEER
He/she is a skilled engineer, capable of operating the machine under normal conditions; he/she is
able to carry out interventions on mechanical parts and all adjustments, as well as maintenance
and repairs. He/she is qualied for interventions on electrical and refrigeration components.
CARPIGIANI ENGINEER
He/she is a skilled engineer the manufacturer assigned to eld interventions for complex jobs
under particular conditions or in accordance with agreements made with the machine's owner.
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SAFETY
When using industrial equipment and plants, one must be aware of the fact that moving parts
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause
serious damage to persons and things.
The persons in charge of safety must ensure that:
any incorrect use or handling is avoided;
the safety devices are neither removed nor tampered with;
the machine is regularly serviced;
only original spare parts are used, especially in the case of safety-related components (ex.: protection
microswitches, thermostat).
suitable personal protective equipment is worn;
high care must be paid during hot product cycling.
To achieve the above, the following is necessary:
at the work station an instruction manual relevant to the machine should be available;
such documentation must be carefully read and requirements must consequently be met;
machinery and electric appliances are controlled by duly qualied staff only;
IMPORTANT!
Make sure that the personnel do not perform operations out of their range of knowledge and
responsibility (refer to “Qualication of the personnel symbols”).
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NOTE:
According to the standard in force, a SKILLED ENGINEER is a person who, thanks to:
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
is able to realize and avoid any danger and has also been allowed by the person in charge of
plant safety to carry out all kinds of interventions.
Warnings
When installing the machine, insert a differential magnetothermal protection switch on all poles
of the line, adequately sized to the absorption power shown on machine identication plate and
with a contact opening of 3 mm at least.
Never perform operations on the machine using your hands, during both production and
cleaning. Before carrying out any maintenance operation, make sure that the machine is in
“STOP” position and that the main switch has been cut out.
It is forbidden to wash the machine by means of a jet of pressurized water.
It is forbidden to remove panels in order to reach the machine internal parts before disconnecting
the machine from the power supply.
CARPIGIANI is not responsible for any accident that might happen during operation, cleaning
and/or servicing of its units, if this warning has not been fully complied with.
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1. GENERAL INFORMATION
1.1 GENERAL INFORMATION
1.1.1 Manufacturer identication data
The machine has a data plate carrying manufacturer data, machine type and serial number, assigned
when it is manufactured.
Copy of machine data plate to be found on rst page of this manual.
A B F G
LEGEND:
SUPER TRE EVO
100089654588-4
Serial No.
ANZOLA EMILIA - BOLOGNA - ITALY
Cod.
V Hz kW
A
Gas kg
C D E H
I
A= Serial number
B= Machine type
C= Supply voltage
D= Main-switch
amperometric value
E= Gas type and weight
F= Machine code
G= Condensation type
H= Frequency
I= Power
1.1.2 Information on maintenance service
All operations of routine maintenance are here described in section “Maintenance”; any additional
operation requiring technical intervention on the machine must be agreed upon with the manufacturer,
who will also examine the possibility of a factory technician eld intervention.
1.1.3 Information for users
The machine manufacturer can be contacted for any explanation and information about the
machine operation or any modications aimed at improving the machine's efciency.
In case of need, please call the local distributor, or the manufacturer if no distributor is available.
The manufacturer's customer service department is available for any information about
operation, and requests of spare parts and service.
1.2 INFORMATION ABOUT THE MACHINE
1.2.1 General information
Machines installed on the oor to immediately produce and dispense soft express ice cream,
pump-fed type.
CARPIGIANI recommends to always use high quality mix for ice cream production in order to
satisfy your customers, even the most hard-to-please ones. Any saving made to the prejudice of
quality will surely result into a loss much bigger than the saving itself.
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Bearing in mind the above statements, please take heed of the following suggestions:
- Make your mixes yourselves from high quality natural ingredients or buy semi-nished products
from reliable companies.
- Strictly follow the instructions for the preparation of the mixes given to you by your mix supplier.
- Do not alter your mix supplier’s recipes, by adding, for instance, water or sugar.
- Taste the ice cream yourself before serving it and start selling it only if entirely satisfactory.
- Make sure your personnel always keeps the machine clean.
- Have your machine always serviced by assistance companies authorized by CARPIGIANI.
1.2.2 Machine layout
10 cm
10 cm
83 cm
91,5 cm
0 cm
55 cm
161 cm
73 cm
1.2.3 Technical features
production *
MODEL
SUPER TRE
EVO AV P
SUPER TRE
EVO AV G
* The hourly production and the mix quantity for each ice cream can vary, according to the temperature and the type
of mix used and the increase in volume (over-run) desired.
** Additional voltages and cycles are available on request
SUPER TRE EVO_EN - 2016/09 - Ed. 04
Hourly
In 75 gr
batches
Hopper
capacity
Flavors
liters Volt
Power
supply **
HZ
cycles
Installed
power
Condenser
Phase kW kg
650 11x2 2+1 400 50 3 5 aria/acqua 280
580 16x2 2+1 400 50 3 5 aria/acqua 280
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Net
Weight
1.2.4 Machine unit location
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Legend:
1 Control panel
2 Cylinder spigot door
3 Tub support
4 Tank lid
5 Drip tray
5
4
1
2
3
1.3 INTENDED USE
The machine must be used solely for the purpose described in chapter 1.2.1, “General information”
within the functional limits described below.
Voltage: ±10%
Min. air temperature: 10°C
Max. air temperature: 43°C
Min. water temperature: 10°C
Max. water temperature: 30°C
Min. water pressure: 0,1 MPa (1 bar)
Max. water pressure: 0,8 MPa (8 bar)
Max. air relative humidity: 85%
Any use of the machine non compliant with the intended use is not allowed.
1.4 NOISE
The equivalent continuous A-weighted sound pressure level in a workplace for water-cooled as
well as air-cooled machines is less than 70 dB(A).
1.5 MACHINE STORAGE
The machine must be stored in a dry and dump-free place.
Before storing the machine, wrap it in a cloth in order to protect it against dust or other impurities.
1.6 DISPOSAL OF PACKAGING MATERIALS
When opening the packing crate, divide packing stuff per type and get rid of them according to
laws in force in machine installation country.
1.7 WEEE (Waste Electrical and Electronic Equipment)
In conformity with the European Directives 2006/66/EC, on batteries and accumulators and waste
batteries and accumulators, and 2002/96/EC, also known as WEEE, the presence of the symbol
on the side of the product or packaging means that the product must not be disposed of with
normal urban waste. Instead, it is the user’s responsibility to dispose of this product by returning
it to a collection point designated for the recycling of unused electrical and electronic equipment.
Separate collection of this waste helps to optimize the recovery and recycling of any reclaimable
materials and also reduces the impact on human health and on the environment.
For more information concerning the correct disposal of this product, please contact
your local authority or the retailer where this product was purchased.
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2. INSTALLATION
2.1 ROOM NECESSARY FOR MACHINE USE
The machine must be installed in such a way that air can freely circulate all around its sides.
Rooms for the approach to the machine must be left free in order to enable the operator to act
without constraint and also to immediately leave the working area, if need be. It is also necessary
to have 40 cm on the side to pull out drip trays.
The minimum access space to working area should be at least 100 cm.
WARNING
MACHINES WITH AN AIR-COOLED CONDENSER must be installed maintaining a
MINIMUM DISTANCE AS DESCRIBED BELOW in order to allow free air circulation
around the condenser.
NOTE
An insufcient air circulation affects operation and output capacity of the machine.
50 cm
SUPER TRE EVO
40 cm per
estrazione cassettini
10 cm
100 cm
2.2 WATER SUPPLY CONNECTION
The machine must be connected to running water which pressure must not be higher than 0,8
MPa (8 bars).
By aircooled machines, water connection for drinking water (for machine wash) is placed under
the machine.
By watercooled machines water connections (for machine wash and gas cooling) are placed on
upper panel.
2.3 MACHINE WITH AIR-COOLED CONDENSER
Machines with an air-cooled condenser must be installed maintaining the following minimum
distances:
- at least 10 cm from the side walls
- at least 50 cm above the stack
for free air circulation around the condenser.
NOTE
An insufcient air circulation affects operation and output capacity of the machine.
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2.4 MACHINE WITH WATER-COOLED CONDENSER
Machines tted with a water-cooled condenser need to be connected to running water supply or
to a cooling tower.
Water must have a pressure between 0.1 MPa and 0.8 MPa (1-8bar) and a delivery at least equal
to the estimated hourly consumption.
Connect inlet pipe marked by plate “Water Inlet” to water supply installing a shut-off valve, and
outlet pipe marked by plate “Water Outlet” to a drain pipe, installing a shut-off valve.
2.4.1 Water valve adjustment
IMPORTANT
If water valve must be reset, this operation will have to be carried out by skilled personnel, only.
Valve adjustment must be carried out in such a way that no water ows when machine is off and
lukewarm water ows when machine is on.
NOTE:
Water consumption increases if temperature of entering water is above 20°C.
WARNING:
Do not leave the machine in a room with temperature below 0°C without rst draining
water from the condenser.
2.5 ELECTRIC CONNECTION
Before connecting the machine to the mains, check that machine voltage indicated on the identication
plate corresponds with the mains (see par. 1.1.1 point C).
Insert between the machine and the mains a differential magnetothermal protection switch
adequately sized to absorption capacity required (see par. 1.1.1 point D) and with contact opening
of 3 mm at least. The machines are delivered with a 5 wire cable: blue wire must be connected
to the neutral lead.
IMPORTANT
Yellow/green ground wire must be connected to an adequate ground plate.
Rotation direction by three-phased machines
The beater rotates anticlockwise. In case of gravity-fed machines, panel must be removed to
check rotation.
Reversing rotation direction
To reverse the rotation direction, when wrong, it is necessary to interchange two of the three leads
coming from the differential magnetothermal protection switch.
2.5.1 Replacing the power cable
If machine main power cable is damaged, it must be replaced through a cable with similar features.
Replacement will have to be carried out by skilled technicians only.
2.6 TOP-UPS
Motor installed in the machine is of the type with lubrication for life; no action of checking/
replacing or topping up is necessary.
Gas lling necessary to the circuit is carried out at CARPIGIANI factory during the machine
post production testing; top-ups or lling are not required if the machine is new.
If any gas top-up or lling becomes necessary, this must be made solely by skilled engineers, able
to determine the reason of such occurrence.
2.7 MACHINE TESTING
The machine is tested after production at CARPIGIANI's premises; the requested operational
and production functions are inspected and veried.
Machine test at the end user's premises must be carried out by authorized technical personnel or by
a CARPIGIANI engineer. Once the machine has been positioned and connected to its supply lines,
it is possible to carry out the operations required for machine functional check and operating test.
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3 INSTRUCTIONS FOR USE
3.1 MACHINE CONFIGURATION
The machine has a motor to drive the beater, and a cooling system with water or air condenser.
Soft ice cream is prepared by lling the tank with cold mix (+4°C) and starting the automatic
production cycle, until the ideal ice cream consistency set by CARPIGIANI is reached. Thanks
to the pump, the mix enters the cylinder already mixed with air. Ice cream is produced only when
it needs to be served. The dispensing spigot allows a single portion of soft ice cream to be served.
At the same time, the same amount of mix moves from the tanks into the freezing cylinders.
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3.2 ELECTRONIC CONTROL KEYBOARD
AND BUTTON FUNCTIONS
Display and keyboard details are shown in the picture below.
Standard version version
DF version
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STOP key
When in Stop mode the machine is stopped and the relevant LED is on.
From Stop it is possible to access any machine function.
To change function, IT IS always NECESSARY to return rst to STOP.
The display shows the current time.
If you leave the machine in Stop when mix is above the level, the message “Why in
STOP??” will be displayed after 30" to alert the user to set the machine in Production
or Storage modes.
PRODUCTION key
The Production function can only be accessed if the mix has reached the minimum
levels. The product is cooled in the cylinder till its programmed consistency value is
reached (HOT).
As soon as you enter in Production, you also enter in a menu through which you can
set the type of product you may wish to serve from each of the two sides, i.e., Dairy,
Fruit or Yogurt; you now have following display:
Dairy Dairy
This window shows the type of product served from each of the two sides:
Dairy (left) = side 1 produces Dairy
Dairy (right) = side 2 produces Dairy
This is the rst page of the menu.
By pressing and holding down the Production key again, the next cycle combination is
displayed as per the below table. To scroll through the different cycles the Production
key must always be released and pressed again.
Dairy Fruit (Dairy in side 1 and Fruit in side 2)
Dairy Yogurt (Dairy in side 1 and Yogurt in side 2)
Fruit Dairy (Fruit in side 1 and Dairy in side 2)
Fruit Fruit (Fruit in side 1 and Fruit in side 2)
Fruit Yogurt (Fruit in side 1 and Yogurt in side 2)
Yogurt Dairy (Yogurt in side 1 and Dairy in side 2)
Yogurt Fruit (Yogurt in side 1 and Dairy in side 2)
Yogurt Yogurt (Yogurt in side 1 and Yogurt in side 2)
Once the right combination has been selected, release the keys and the cycles will
automatically start again.
Now the following is displayed:
Ready !
+004°C +004°C
The rst line indicates whether the ice cream is ready to be dispensed (Ready!) or not
at the right consistency yet (Do not Serve LH !).
If the message Do not Serve LH ! is displayed, it means that the ice cream has not yet
reached its set consistency and it is therefore necessary to wait.
The second line indicates the temperature of the two hoppers.
By pressing Production again you move to the various “windows” or screens described
below:
+014°C +016°C
+015°C +013°C
The the rst (top) line of this window displays the temperature of the two hoppers:
left = on when the left hopper is cooled
right = on when the right hopper is cooled
The second line shows the temperature of the two Cylinders:
left = on when the left cylinder is cooled
right = on when the right cylinder is cooled
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Hot=085 Hot=085
Set=100 Set=100
The rst line (top) of this window shows the following:
HOT=085: reading of current consistency in the cylinders of both sides
The second line shows the following:
Set=100: Set HOT of both side (left side 1, right side 2)
Daily cones
12345
This window shows the Cones of the day (starting from 0:00 to 23:59):
12345 = number of cones dispensed in the day.
Total cones
0923456780
This window shows the no. of total Cones:
0923456780 = number of total cones dispensed.
TC1 +013 TC2 +013
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TE1 -012 TE2 -012
In this window, the display shows the various sensors (without displaying °C or °F):
TEC = Cylinder Thermostat (1 = side 1, 2 = side 2)
TE = Evaporator Thermostat (1 = side 1, 2 = side 2)
TEV1+014 TEV2+016
TGV-022
This window shows the sensors:
TEV1 = left hopper thermostat
TEV2 = right hopper thermostat
TGV = Hopper ice thermostat
Press Production again to return to the initial display.
STORAGE key
The Storage function brings the product in the hopper and cylinders to a temperature of +4 °C.
Once Storage mode is activated the display shows:
+023°C +022°C
Ant.Vas +020°C
The rst (top) line displays the temperature of the hoppers:
left = on when the left tub is cooled
right = on when the right tub is cooled
The second line shows the Hopper defrost temperature (TGV).
Press Storage again to go to the menu described below:
TC1+066 TC2+068
TE1+078 TE2+081
This window shows the probe temperatures.
This key is also used to decrease the "User Programming" values.
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PASTEURIZATION key (for preset machines)
This process cannot be started if the mix in the hopper is below medium levels (they
must both be covered).
Pasteurization is automatically executed every day at the programmed time in step
U09 Past.-Stor. Start Time.
Normally the machine is in Production, when the hour for Pasteurization arrives the
machine switches automatically from Production to Pasteurization to perform the
procedure.
If, however, step U09 Past.-Stor. start time is set to “no” automatic Pasteurization is
disabled and can only be performed manually.
WARNING
User takes full responsibility for the manual control of pasteurization: a
pasteurization cycle must be carried out within 25 h, complying with prevailing
local regulations on mix handling in case mixes are not pasteurized.
To start Manual Pasteurization, press and hold Pasteurization for 5".
Warning: after Pasteurization has been running for 5 seconds the procedure must run
completely.
If Pasteurization is not completed successfully, the machine will NOT be able to enter
Production mode until a Pasteurization cycle has been completed.
WARNING
If a pasteurization cycle has not been carried out within 25 h, the machine must
be cleaned and sanitized.
The mix, both in the hopper and in the cylinders, is heated to 65° C kept at this temperature for 30 minutes (xed), and then cooled up to the storage temperature.
When the procedure is nished the display shows “-Fine Pastoriz.- Pasto End” along
with the day and hour of completion, conrming that pasteurization has been carried
out successfully.
CLEANING key
This function activates beater and pumps for 30 seconds (for pump-fed machines)
to make cleaning easier, then the machine returns to Stop automatically to avoid an
excessive wear of cylinder and beater.
The display shows:
TC1+014 TC2+010
Beater+Pump ON
However, for gravity-fed machines, beating is continuous and the display shows:
TC1+014 TC2+010
Beater ON
Press Cleaning again to move to Heated Cleaning, the cylinders are heated to better
melt the product inside them. For pump-fed machines the display shows:
However, for gravity-fed machines, beating is continuous and the display shows:
In both cases, the rst (top) line of this window shows cylinder temperature.
When Cleaning set temperature is reached in both cylinders the machine gets back to
Stop.
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TC1+014 TC2+010
Beat+Pump+Heat
TC1+014 TC2+010
Beat.+Heat..
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KEYBOARD LOCK
OPEN
By pressing the Cleaning key from any function mode for 3 seconds all keys are
disabled and the Cleaning led ashes.
This allows cleaning the keyboard without triggering accidental function changes.
The machine does not quit the current function.
To unlock the keypad, press again for 3” the Cleaning key.
NO MIX LED
If the mix in the hopper falls below minimum level, the rst line on the display
shows the relevant xed message. The messages displayed are the following:
Add Mix Left: : if the mix in the LH hopper is below medium level;
Add Mix Right:if the mix in the RH hopper is below medium level;
Mix Out Left: if the mix in the LH hopper is below minimum level.
Mix Out Right: if the mix in the RH hopper is below minimum level.
Add Mix Mix Out: if the mix is below medium level in the LH hopper and mini-
mum level in the RH hopper;
Add Mix: if the mix is below minimum level in the LH hopper and medium level
in the RH hopper;
Add Mix: if the mix is below medium levels in both hoppers;
Mix Out: if the mix is below minimum levels in both hoppers.
In all these cases the hopper low level led on the keyboard lights up and the
buzzer beeps continuously.
The second line displays the number of cones that can be drawn (Last Cones)
before the machine automatically sets to Storage.
SUPER TRE EVO
Mix Out Left
Last Cones 5
Display in case of mix below the minimum level on the left side
Mix Out
Cones 5 Cones 4
Display in case of mix below the minimum level on both sides
Note:
With any message of mix below level displayed, it is not possible to access the next
Production pages.
Dry Filling function (for preset machines)
Dry Filling (DF) can only be carried out in Production mode. The procedure can start
only if at least one mix is below medium level.
Once started, the Dry Filling procedure can be stopped at any time (see Dry Filling
Pause paragraph)
The procedure is detailed below, it is different depending on the status in which the
machine is at the time it is started:
Top up (machine already in production or access to production mode with mix
above both low levels)
1. When pressing DF button
MIX
, if the left side has at least the medium level un-
covered, system goes to the next step (Step 2), otherwise it switches to the right
side (Step 5)
2. The rst line on the display shows:
< Liters 01.00
The left arrow ashes.
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The amount of water set in the previous DF is indicated. If mix is also below the
minimum level, the amount of water indicated on the display is doubled.
The Increase and Decrease buttons light up indicating that the amount of water
can be changed.
If no button is pressed for 10", system will quit the selection phase and the display
will go back to the previous screen.
Note:BypressingtheDFbuttonfor2"thellingoftheleftsidecanbeby-
passed and you can move to the right side (Step 5) if the right side has at least
themediumleveluncovered.YoucannotbypassleftsidellingifProduction
has been accessed (from Stop) when the low level of the left side was uncovered.
3. Conrm water quantity on left side with the Production button
4. Left side water supply:
after pressing the DF key all outlets will be disabled and after 2" water delivery
will be enabled. During this phase all checks are suspended except for the liters
counter and if the Stop button is pressed.
During dispensing, the left arrow continues to ash.
When set is reached, if the right side has at least one medium level uncovered,
system switches to the next step (Step 5), otherwise right side lling is bypassed
and it goes to the rst mixing phase (Step 8).
5. If the left side has at least the medium level uncovered, the display will show the
amount of water (which can be changed) on the second line and the right arrow
will ash.
If this phase is reached after having lled the left side, the display will show the
amount of water that has just been dispensed in the left side on the rst line. The
left arrow is on:
< Liters 01.00
Liters 01.00 >
However, if left side is not lled (covered levels or lling has been bypassed) the
display only shows the second line:
Liters 01.00 >
The last amount of water set is indicated. If mix is also below the minimum level,
the amount of water indicated on the display is doubled.
The Increase and Decrease buttons light up indicating that the amount of water
shown can be changed.
If the left side has been lled previously, the machine stays in this phase until
the user changes something (conrms, bypasses or presses Stop). Otherwise, if it
is the rst lling, it exits the selection phase and the display shows the previous
screen if no button is pressed for 10".
6. Conrm water quantity on right side with the Production button
7. Right side water supply:
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Note:Iftheleftside hasbeenpreviously lled,bypressing theDFbuttonfor
2"rightsidellingcanbebypassedandtherstmixingphase(Step8)canbe
selected.You cannot bypassrightsidellingif Production hasbeenaccessed
(from Stop) when the low level of the right side was uncovered..
.
after pressing the DF key all outlets will be disabled and after 2" water delivery
will be enabled. During this phase all checks are suspended except for the liters
counter and if the Stop button is pressed.
During dispensing the right arrow continues to ash.
When the set has been reached you can go to the next step.
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8. First mixing phase:
Fast beating in the hopper is enabled (only in side/s lled with water) for a set
time.
The display will show the decreasing timer on the second line
Dry Filling
Wait 2:59
If step T21 "DF Out Off" is set to NO in this phase (and if machine switched to
production mode before DF started when both minimum levels were covered)
Production is enabled again
9. Second mixing phase:
At the end of the rst mixing phase, if not previously done (T21 “DF Out Off” =
YES), Production will be enabled again.
Fast beating in the hopper will stay active for further T74-T73 minutes (until the
T74 total timer times out)
The display will go back to standard Production display
10. At the end of mixing, the fast beating in the hopper is stopped and DF is complete.
Production proceeds normally
Conrming Production (starting Production with at least one low level uncovered)
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The display shows:
Perform Dry-lling
Filling
An intermittent acoustic signal is activated (if U10=yes).
The Dry Filling phases are the same described before, but with the following differences:
• Production is never enabled and at the end of the DF procedure the machine will
automatically Stop
• During the second mixing phase (Step 9) Production is not enabled and the display
will show
Dry Filling
Mixing 7:59
• When the T74 total timer times out, beating is disabled and the machine will Stop
Dry Filling Pause
Starting from Dry Filling Step 4 (or from Step 7 if left side is not lled) you
can block all outputs by pressing the STOP button and therefore enabling Pause
phase.
Now an intermittent buzzer is activated and the display reads::
STOP (STOP)
CONTINUE?(START)
By pressing STOP the machine will Stop and the procedure will be canceled.
Upon next DF, liters and timer will restart from the set values. By pressing START
the machine will resume exactly from where it stopped (liters counting and timer
will start again from where they stopped). In particular:
• By pressing Stop during Step 8, the machine is set to Pause. If Stop is conrmed,
all outputs are disabled, but the fast beating timer in the hopper is interrupted and
stored. Fast beating will start again when the machine switches to any operating
mode (Production, Cleaning, Storage or Pasteurization) until timer times out..
• By pressing Stop during Step 9, if DF was enabled after Production mode activation with mix below level (production conrming), the machine will work in the
same way as in Step 8.
If DF is enabled after having gone into Production with levels covered (top-up)
and Production has already restarted, by pressing Stop the machine will Stop. The
fast beating timer in the hopper is nevertheless stored and interrupted until the
machine switches to an operating mode, as described in Step 8..
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3.3 SELF CLOSING (OPTIONAL)
An automatic dispensing handle closing system is available as an optional to interrupt the ice
cream ow when dispensing to avoid wasting product..
self closing spring
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3.4 PRELIMINARY OPERATIONS, WASHING
AND SANITIZATION
Before starting the machine for the rst time, it is necessary to thoroughly clean its parts and
sanitize all parts coming into contact with the ice cream, see section 5 of this manual.
3.5 MACHINE START-UP
After installing the machine according to the instructions given in the chapter INSTALLATION,
and after carefully cleaning and sanitizing the machine, proceed as follows:
3.5.1 Pump-fed machines
Remove the pressure pipe from hopper bottom and soak it in the sanitizing solution.
Prime Hopper:
• Take one bag of mix from the refrigerator.
NB.: Mix to be poured at a temperature of 4-5°C.
• With the dispensing lever open, pour mix into the hopper allowing it to drain into
the cylinder. Mix inside hopper shall never reach the
pump (see the picture); furthermore mix shall be added
whenever level is 2 cm from hopper bottom.
• When a small amount of full strength mix (not mix and
sanitizing solution) is owing from the spigot door, close
the spigot door lever.
SUPER TRE EVO
Connecting the pressure pipe:
• Keep pouring the mix until the cylinder has been lled
(bubbles shall be visible in the hopper while lling);
with clean and sanitized hands, remove the pressure pipe from the sanitizing solution,
and insert it into the bottom of the hopper.
• Turn pressure pipe clockwise towards pump, and connect it to pump; turn connecting
pipe (pos. 207) to lock it in place. Mix inside hopper shall never reach the pump (see the
picture); furthermore mix shall be added whenever level is 2 cm from hopper bottom.
• Place hopper cover back.
• Select production function.
WARNING
Once the mix is poured in the hopper, the suitable lid must be used so as to keep it at the
correct temperature and to minimize the risk of contamination
3.5.2 Gravity-fed machines
Prime Hopper:
• Take one bag of mix from the refrigerator.
NB.: Mix to be poured at a temperature of 4-5°C.
• Lower the dispensing lever and start pouring mix in the hopper to allow it to
drain also into the cylinder. Mix level in the hopper must never exceed feeding
needle height (see picture) and more mix must be added when level goes below
about 2 cm from hopper bottom.
• When a small amount of full strength mix (not sanitizing) is owing from the
spigot door, move the lever to its original position and close the spigot door lever.
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Feeding needle
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Connect the feeding needle:
• Keep pouring the mix until the cylinder has been lled (bubbles shall be visible in the
hopper while lling); with clean and sanitized hands, remove the feeding needle from
the sanitizing solution and insert it in the hopper bottom. Mix level in the hopper must
never exceed feeding needle height (see picture) and more mix must be added when
level goes below about 2 cm from hopper bottom.
• Place hopper cover back
• Select production function
3.6 PRODUCTION
Dispense soft ice cream without exceeding maximum production rate, as shown in the page 10
table; if you keep within this rate of production and rell the machine with fresh mix, the machine
will never stop functioning, even during rush hours.
Out of business hours, keep machine set at STORAGE by pressing the STOP key and the
STORAGE key. You will also save a lot of electricity because the compressor runs only when
necessary in order to store the product at the right temperature. On reopening, just set the machine
at PRODUCTION and within a few minutes the machine will be ready for service.
If, after a power failure, the machine has not worked a long time, it is indispensable to check the
product temperature before starting service again; if it is above +6°C, empty, wash and sanitize
the machine, last rell it with fresh mix at +4°C.
As soon as you access the Production mode, you also enter a menu through which you can set
the type of product you wish to serve from each of the two sides, i.e., Dairy, Fruit or Yogurt. The
functions are:
Left side Right side
DAIRY DAIRY
DAIRY FRUIT
DAIRY YOGURT
FRUIT DAIRY
FRUIT FRUIT
FRUIT YOGURT
YOGURT DAIRY
YOGURT FRUIT
YOGURT YOGURT
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3.7 OPENING PROCEDURE
3.7.1 Spigot door sanitization
- Soak a brush in the sanitizing solution and brush ice cream outfeed hole several times.
- Wash, rinse and sanitize drip tray, drip drawer and hopper cover.
- Wipe the exterior of the machine with a clean sanitized towel.
3.7.2 Machine start-up
Select the DISPENSING function; a few minutes are enough to make ice cream reach the correct
consistency.
3.8 CLOSING PROCEDURE
3.8.1 Spigot door sanitization
- Soak a brush in the sanitizing solution and brush ice cream outfeed hole several times.
- Wash, rinse and sanitize drip tray, drip drawer and hopper cover.
- Wipe the exterior of the machine with a clean sanitized towel.
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3.9 USER PROGRAMMING
To access User Programming, press STOP and STORAGE keys at the same time until the message
“MANAGER MENU” is displayed, then release.
Press Stop to pass to the next step, INCREASE or DECREASE to change the value. See
programming table:
Step Display ITA Display ENG Min Max Default
U01 Ore Hours 00 23
U02 Minutes Minutes 00 59
U03 Day of the week Day of Week SUN SAT
U04 Day of the month Day of Month 01 31
U05 Month Month 01 12
U06 Year Year 2000 2099
U07 Linguaggio Language Ita Chi Eng
U08 Ora avvio Prod. Start Prod. Time 00 23 + NO no
U09 Past.-Stor. start time Start Past-Stor 00 23 + NO no
U10 Abilita Beep Liv Lev. Beep Enable NO YES YES
U12 Displ. 12 Hour Clock 12 Hour Clock No Yes No
U13 Conserv. Autom Autom. Storage No Ye s No
U14 Left Side Prod. Prod. Left Side Dairy Yogurt Dairy
U15 Right Side Product Prod. Right Side Dairy Yogurt Dairy
U16 HOT Sx Crema HOT Left Dairy 000 120 100
U17 HOT Dx Crema HOT Right Dairy 000 120 100
U18 HOT Sx Frutta HOT Left Fruit 050 080 070
U19 HOT Dx Frutta HOT Right Fruit 050 080 070
U20 HOT Sx Yogurt HOT Left Yogurt 000 120 080
U21 HOT Dx Yogurt HOT Right Yogurt 000 120 080
U22 Extra Agitaz.Vas Extra Hop.Beat. No Ye s Yes
U01-U06
Date and time setting
U07 Language
Display language setting.
U08 Start Prod.Time
Set the time at which Distribution will automatically start. If set to no, automatic Dispensing is
disabled.
U09 Start Time Pas-Con
For Pasteurizing machines:
Setting of the time at which automatic Pasteurization will start if U13 - Autom.Storage is set to
No or at which automatic Storage will start if U13 -Autom.Storage is set to Yes.
If set to no, both automatic Pasteurization and automatic Storage are disabled.
For non-Pasteurizing machines:
Set the hour at which Storage starts automatically.
If set to no, automatic Storage is disabled.
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U10 Lev. Beep Enable
If set to Yes, the machine will beep intermittently when the mix is below the medium level,
except in Stop mode, when it will not beep even if the function is enabled.
U12 Disp. 12 Hour Clock
Yes = enables display of 12-hour time format
No = displays 24-hour time format
U13 - Autom.stor.
Non pasteurizing machine: step not used.
Storage time is set in step U09.
Pasteurizing machine:
if U13=no, Pasteurization starts at the time set in step U09
if U13=yes, Storage starts at the time set in step U09
U14 - Left Side Product
Identies the type of product on the left side: Dairy, Fruit or Yogurt.
U14 - Right Side Product
Identies the type of product on the right side: Dairy, Fruit or Yogurt.
U16 HOT Left Dairy
Side 1 (left) HOT value. Indicates the reference value when step U14 is set on Dairy.
By increasing this value also ice cream hardness and beater motor absorption value will
increase.
SUPER TRE EVO
U17 HOT Right Dairy
Side 2 (right) HOT value. See previous step.
U18 - HOT Left Fruit
HOT value in case of Fruit production in side 1 (step U14 set on Fruit).
By increasing this value also ice cream hardness and beater motor absorption value will
increase.
U19 - HOT Right Fruit
HOT value in case of Fruit production in side 2 (step U15 set on Fruit).
By increasing this value also ice cream hardness and beater motor absorption value will
increase.
U20 - HOT Left Yogurt
HOT value in case of Yogurt production in side 1 (step U14 set on Yogurt).
By increasing this value also ice cream hardness and beater motor absorption value will
increase.
U21 - HOT Right Yogurt
HOT value in case of Yogurt production in side 2 (step U15 set on Yogurt).
By increasing this value also ice cream hardness and beater motor absorption value will
increase.
U22 - Hopper Extra Beat.
If set to Yes, it enables the periodical hopper beating, whose on-off times may be set in steps
T44 and T45.
To quit programming, avoid pressing any key for about 30 seconds, or press PRODUCTION or
CLEANING. Now the machine sets back to STOP showing the "Table Updated M." message if
at least one value was changed.
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4. SAFETY DEVICES
4.1 ALARMS
The machine signals possible alarms by showing them on the display and ashing the message.
If an alarm was triggered and then reset, the alarm remains visible on the display in a steady way
(not ashing).
To reset the warning message, press Storage/Reset.
The machine can be used in ice cream Production even if there is an alarm, except in the case of
critical alarms. In this case, the machine does not allow ice cream production; press Stop and do
not use the machine until it is repaired.
Below is a list of possible alarms:
ALARM DESCRIPTION
SUPER TRE EVO
Table Updated M.
Table Updated R.
Add Mix Left - Right
Al. Cyl.1 Probe
(TEC1)
Al. Cyl.2 Probe
(TEC2)
Al. Evap.1 Probe
(TE1)
Al. Evap.1 Probe
(TE2)
Al. IceHop.Probe
(TGV)
Al. Hopper Probe
(TEV1)
Al. Hopper Probe 2
(TEV2)
Al.Heat.Exchange
(DELTA TGV-TEV)
The message appears when exiting the programming table,
when it is changed via the keyboard on the machine.
The message appears when exiting the programming table,
when it is changed via TCinterface or remote mode.
The display indicates Add Mix when the mix is below the me-
dium level. The LED turns steady on.
Cylinder 1 probe fault. This is a critical alarm: consequently,
the machine sets to Stop during Storage. During Production it
does not quit the function, because in this case consistency is
controlled.
Cylinder 2 probe fault. This is a critical alarm: consequently,
the machine sets to Stop during Storage. During Production it
does not quit the function, because in this case consistency is
controlled.
Cylinder 1 evaporator sensor alarm. This alarm does not cause
the machine to stop (it keeps on running in the current fuction).
Cylinder 2 evaporator sensor alarm. This alarm does not cause
the machine to stop (it keeps on running in the current function).
Hopper evaporator probe faulty.
This alarm does not cause the machine to stop (it keeps on run-
ning in the current function). It will be saved in the events and
displayed.
Left hopper probe fault. Since it is a critical alarm, the machine
sets to Stop during both Production and Storage.
Right hopper probe fault. Since it is a critical alarm, the machine
sets to Stop during both Production and Storage.
In Pasteurization Heating mode, if the TGV temperature
exceeds the TEV (for machines with two TEVs the lower
one is considered) value set in step DELTA TGV-TEV, "Al.
Heat.Exchange" ashes on the display. The machine stays in
Pasteurization but hopper heating is inhibited.
If needed, cylinders are heated.
The alarm resets and heating in the hopper is enabled again when
the difference between TGV and TEV decreases by 5° xed with
respect to the limit.
Check the driving belt or verify that the rotor is properly positioned.
Warning: this alarm is not active if one of the two TEV or TGV
probes is inhibited.
Autosetup Manual
Autosetup Forced
When an Autosetup is carried out upon activation, the display
shows Autosetup Manual for 5”.
Upon activation a check is carried out on the programming table, if corrupt, it is restored via a forced Autosetup. The display
will show Autosetup Forced.for 5".
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Close L/R/Mid Handle
No more Cones LH
No more Cones RH
Ice Cylinder1-2 x10
(ICE)
Invert Phases!
W - gg
Power On
Mix Out Left - Right
Do Not Serve !
Do Not Serve LH!
Do Not Serve RH!
Pasto needed !
Why in STOP ??
In production it warns that MIR has been engaged for more
that 15". In this case it is necessary to dispense a cone by pull-
ing the relevant lever (left, right or middle) all the way down
and reposition it in the closed position. If when the machine
switches to Production, MIR is already engaged, the signal is
activated immediately.
When the low level has been reached the machine can dispense
the number of cones set at the Last Cones step in Production
mode. After which the machine automatically sets to Storage
displaying the no more Cones message on the relevant side
(also saved in the events log). The alarm resets by pressing the
Storage key.
Cylinder defrost read by TE1 - TE2 probes. In Production, if
one of the two TE falls below the value set in step Ice Cyl., the
machine sets to HOT reached position and stores the IceCyl1
x10. alarm or the IceCyl2 x10 alarm among the events (storage
is carried out every 10 alarms logged). This alarm may be due
to insufcient mix feeding into the cylinder. Check pump efciency. When the cylinder temperature rises the alarm resets.
If, instead, the alarm is displayed in Stop mode, it is necessary
to check/replace the relevant TE probe, because the readable
temperature end of scale is read by the CPU.
It is necessary to invert the 2 phases on the three-phase cable so
that the beater turns in the correct direction. The alarm is reset
by pressing the Reset key (after having inverted the 2 phases).
This condition is tested only for the rst minute after the ma-
chine is turned on.
In Production, “W - dd” is displayed, meaning that there are
still dd days remaining until machine cleaning. A forced washing may be required if the machine is left in Stop mode for 24
hours with mix above the minimum level. See sec. 5.
Power supply returns after power loss. Blackout table check
when the machine is in Production mode. The event is logged
in any function and stored in the events.
The display indicates Mix Out when the mix is below the low
level sensor. The mix LED turns steady on. When the mix is
below the low level and upon Production a number of cones
same as/or higher than the value set in step Last Cones are
dispensed, not only will Mix Out be displayed, but the machine
will also set to Storage.
In Production mode, when consistency is lower than the value
set in Hot Block step, “Do not serve” is displayed. If, in such
a case, you try to dispense cones, all units stop (MA, MC,
EVFC and MP) and an intermittent beep will be emitted until
the photocell is no longer busy. As soon as it is released, both
MA and MC reactivate in order to bring ice cream to its proper
consistency. LH = left-hand side, RH = right-hand side
When the machine is set to Stop with mix low level covered
for more than 60’, TEV temperature is checked. If it is equal to
or higher than 15°C a Pasteurization cycle is required. In this
situation, when Production is pressed the machine will automatically start Pasteurization unless the spigot has been opened
and closed.
In this case, the test TEV ≥ 15° C is inhibited for 60 minutes
and Production is accepted.
In all cases, if TEV<15° C then all functions are allowed, without time limits.
If the machine is left in the Stop position with mix above the
minimum level, after 30 seconds the ashing message “Why
in STOP?” will be displayed and an intermittent beep will be
emitted. This alerts the user to select either Production or Stor-
age. The above mentioned message will be deleted by entering in Production, having low mix level, or pressing Storage
key. To have the message back on the display, enter again in
Production or Storage.
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SUPER TRE EVO
Spigot Opened
(IMS)
Pressure Switch
(PR)
Reset Hours
High Cyl.1 Temp.
High Cyl.2 Temp.
High Hopper Temp.
Safety Therm.C.1
(TESC1)
Safety Therm.C.2
(TESC2)
Safety Therm.Hop
(TESV)
Overload Beater
(PTMA)
Magnetic Safety Switch. If opened for 10 seconds, it resets the
Wash message.
Pressure switch triggered.
The machine Stops:
- after the number of set interventions carried out within an hour
- if the pressure switch contact remains open for two consecutive
minutes
Check the cooling water ow and the correct operation of the
MVs.
Counter Reset.
It triggers in Production, Storage and Pasteurization if TEC1
reaches the threshold (xed 60° for non-Pasteurizing machines
or xed 85° for Pasteurizing machines).
In the event of an alarm the machine Stops with a ashing
alarm on the display and the buttons are disabled, allowing
only the Cleaning function.
The alarm resets (and the display stops ashing) when TEC1
decreases by 5° with respect to the limit. At this point the alarm
can be reset by pressing the Reset/Storage button and normal
access to all functions is allowed.
It triggers in Production, Storage and Pasteurization if TEC2
reaches the threshold (xed 60° for non-Pasteurizing machines
or xed 85° for Pasteurizing machines).
In the event of an alarm the machine Stops with a ashing
alarm on the display and the buttons are disabled, allowing
only the Cleaning function.
The alarm resets (and the display stops ashing) when TEC2
decreases by 5° with respect to the limit. At this point the alarm
can be reset by pressing the Reset/Storage button and normal
access to all functions is allowed.
It triggers in Production, Storage and Pasteurization if at least
one of the 2 TEVs reaches the threshold (xed 60° for nonPasteurizing machines or xed 85° for Pasteurizing machines).
In the event of an alarm the machine Stops with a ashing
alarm on the display and the buttons are disabled, allowing
only the Cleaning function.
The alarm resets (and the display stops ashing) when both
TEVs are below hysteresis (5° less with respect to the limit). At
this point the alarm can be reset by pressing the Reset/Storage
button and normal access to all functions is allowed.
Cylinder 1 safety thermostat triggered.
The alarm is triggered only during cylinder heating in Pasteuri-
zation, with TEC1 > 20°C
The machine Stops.
- For PSP only Cylinder 2 safety thermostat triggered.
The alarm is triggered only during cylinder heating in Pasteuri-
zation, with TEC2 > 20°C
The machine Stops.
- For PSP only Hopper safety thermostat triggered.
The machine Stops.
- For PSP only -
Overload (bimetallic) for beater motor of cylinder triggered.
The machine Stops.
Overload Compres
(PTMC)
Overload Compressor Motor.
The machine Stops.
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SUPER TRE EVO_EN - 2016/09 - Ed. 04
SUPER TRE EVO
During Production the amount of time for which the beater
motor runs is closely monitored. If the beater motor stays ON
for 10 minutes (Timeout Prd.) without Hot being reached, the
Timeout Prd.
machine sets to position “Reached-HOT” with alarm “Timeout
Prd.” in the event list.
The timer is reset at MIR and when MA is turned on.
Check the quantity of mix in the cylinder, the hopper pump,
and the refrigeration system.
4.1.1 Black-out
In case of a power loss, if the machine was in Cleaning mode, when power returns the machine
shifts to Stop.
If the machine was in Pasteurization heating phase or pause, when power returns the machine
will continue with the function it was performing when power went off. The display will show
the message Mancata Tensione - Power On.
If the machine was in Pasteurization Cooling phase, when the power returns the machine will
check the TEV temperature and the duration of the blackout. If the length of time is greater than
the duration indicated in the table, the machine will completely repeat the Pasteurization cycle,
memorizing the alarm “Mancata Tensione” or “Power On” in the event list.
Otherwise, if the time is less than that indicated in the table below, the machine will return to the
function that was in progress at the time of blackout.
TEV temperature Time
68°C ÷ 50°C 30 minutes
49°C ÷ 15°C 10 minutes
14°C ÷ 10°C 20 minutes
9°C ÷ 4°C 2 hours
If the machine was in Production or Storage mode, when power comes back on, the machine
checks the TEV temperature (considering the higher between TEV1 and TEV2) and if it is below
a level set by the manufacturer then the machine sets to the same function as before, showing
the “Power On” alarm on the display. If TEV is greater than this value and the time exceeds the
values in the table above, the Pasteurization cycle will be repeated
SUPER TRE EVO_EN - 2016/09 - Ed. 04
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5.
REMOVAL, CLEANING, SANITIZATION AND REFITTING
OF THE PARTS IN CONTACT WITH THE PRODUCT
5.1 GENERAL INFORMATION
Cleaning and sanitization must be carried out at the end of every production as a habit and with
utmost care in order to guarantee the production quality in the observance of necessary healthy rules.
If dirt is left enough time to dry out, this increases the risk of stains, marks and damage to surfaces.
Removing dirt is much easier if it is done immediately after use because some elements
containing acid and saline substances might corrode the surfaces. A prolonged soaking is not
recommended.
5.2 WASHING CONDITIONS
• Avoid using solvents, alcohol or detergents that could damage machine parts or
pollute the functional production parts.
• When washing manually, never use powder or abrasive products, abrasive sponges
or pointed tools. There is a risk of dulling the surfaces, removing or deteriorating the
protective lm present on the surface and scoring the surface.
• Never use metal scouring pads or synthetic abrasives and avoid any other means containing
ferrous particles that could cause oxidization or compromise the integrity of the surfaces.
• Avoid using detergents containing chlorine and its compounds. The use of detergents
such as bleach, ammonia, hydrochloric acid and limescale removers can attack the steel
composition, marking and oxidizing it irreparably and causing damage to the parts made of
"plastic" materials.
• Do not use dishwashers and their detergent products.
SUPER TRE EVO
5.3 TIPS
• Use a non-aggressive detergent solution to wash the parts.
• Manually wash the parts in water (max 60°C) using a non-aggressive detergent and the
cleaning brushes supplied as standard.
• Use drinking water (bacteriologically pure) to rinse the parts.
• To sanitize leave the disassembled parts in sanitized lukewarm water for the time indicated
on the sanitizing product label and rinse them before reassembling.
• When the washing procedure has been completed and before reassembly, dry each
component thoroughly with a clean and soft cloth that is suitable for coming into contact
with foodstuffs, to avoid leaving any humidity rich in mineral salts and chlorine that could
attack the metal surfaces and leave opaque traces.
Carpigiani recommends the use of a cleaning/sanitizing solution to wash the machine.
The use of a cleaning/sanitizing solution optimizes the washing and sanitizing procedures in that it
eliminates two phases of the procedure (a rinse and a washing phase). Basically, the use of a cleaning/
sanitizing solution saves time by facilitating and simplifying washing/ sanitizing procedures.
WARNING
Every time the machine is washed and the parts that come into contact with the ice cream
mix are disassembled, it is essential to carry out a visual inspection of all the parts made
in thermosetting, plastic, elastomer-based and silicon-based materials and metal (such as
sliding shoes, pump gears, beaters, etc. ).
All parts must be integral and not worn, without cracks or splits, or opaque if originally
polished/transparent.
Carpigiani declines all responsibility for any damage caused by imperfections and/or
undetected breakages and not promptly solved by the replacement with original spare
parts. The manufacturer is available for consultation and for any specic requests made
by the customer.
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SUPER TRE EVO
5.4 HOW TO USE CLEANING/SANITIZING SOLUTION
Prepare a solution of water and sanitizing detergent following the instructions shown on the label
of the product being utilized.
Washing/sanitizing by soaking
- Remove larger residues by hand
- Remove ner residues with a jet of water
- Immerse the parts to be cleaned into the solution
- Let the solution react for the time indicated on the label of the product being utilized
- Rinse the parts with care, using plenty of clean drinking water
5.5 SCHEDULED CLEANING
The machine is provided with an automatic system which calls for washing of the parts in contact
with the product when the set time is out.
This system, called “WASH”, inhibits the distribution function at the end of the set time.
WARNING
User takes full responsibility for the manual control of machine washing and
pasteurization, complying with prevailing local regulations on mix handling in case mixes
are not pasteurized.
WARNING
Cleaning and sanitization must be carried out at the programmed date indicated on the
display, as a habit and with utmost care, in order to guarantee quality of production in
the observance of healthy rules.
5.6 ICE CREAM SYSTEM EMPTYING
1. Place an empty pail under the dispensing spigot.
2. Press the STOP button.
3.
Pull the dispensing levers and drain all ice cream from the cylinder.
4. Select the CLEANING function.
Note: by pressing the CLEANING key again, it is possible to activate
the HEATED CLEANING which melts ice cream in the cylinder during
machine cleaning.
5. When the product coming out becomes liquid, press STOP and leave the
dispensing levers open.
6. Remove hopper cover.
7. Disconnect pressure pipe from pump by turning it by 90° and sliding it out from its seat inside
hopper. Wait for the product to be completely drained from hopper. Remove the pump by
turning it 45° counterclockwise and pulling forwards.
8. Wait until the liquid mix ows out completely and then set the dispensing levers back to closing
position. Fill the tanks with 10 liters of clean water. Clean hopper walls and level sensor using
the supplied brushes. With a smaller brush, also clean pump and pressure pipe seats.
9.
Place an empty pail under spigot door, lower dispensing lever and let water ow out.
10. Rinse with hot water until clean water ows out.
11. Select cleaning function and let the machine run about 10 seconds.
12. Press STOP button and drain all water out of machine.
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5.7 REMOVING THE MIX BEATER IN THE HOPPER
Remove the beater from the hopper (pos. 162) by pulling it upwards.
162
5.8 PUMP FED MACHINES: PUMP AND PRESSURE PIPE
REMOVAL
1. Remove the pumps by turning them 45° clockwise and pulling backwards.
2. Remove connecting pipes (pos. 207) from pump and pressure pipes (pos. 32). Rotate the RH
and LH pressure pipes by 90° counter-clockwise and lift and remove them from their seat in
the hopper. Remove O-rings
3. Remove feeding tubes (pos. 271) by turning them counter-clockwise and pulling them
downwards.
4. Remove spring (pos. 206) and valve (pos. 245). Use supplied puller to remove O-ring (pos.
1126).
5. Loosen the two knobs (pos. 8B) to separate cover (pos. 202) from pump body (pos. 39).
6. Tap pump body with your hand and remove gears (pos. 38 and 38A). Use puller to remove
O-ring (pos. 1178).
7. Remove pump shaft (96) and seal (243) from pump body.
SUPER TRE EVO
096
243
039
202
245
206
1126
271
1178
038B
008
207
032B
032C
1129
031
1224
1126
5.9 GRAVITY-FED MACHINES: FEEDING NEEDLE
REMOVAL
To disassemble the feeding needle do the following:
- remove the feeding needle slider (pos. 53)
- take the feeding needle out of the tank
- remove O-Ring from the needle (pos. 1131)
52
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53
1131
SUPER TRE EVO_EN - 2016/09 - Ed. 04
SUPER TRE EVO
1188
1285
007
008A
005
006
303
1153
302
30
021
028
024
5.10 SPIGOT DOOR REMOVAL
To remove the spigot door proceed as follows:
1. Loosen and remove the knobs on spigot door (pos.
8). Remove spigot door by pulling it outwards.
2. Working on dispensing levers (pos. 5), remove the
pistons, pos. 30 and 302.
3. Remove the pin (pos. 6) locking dispensing levers
in place (pos. 5).
4. Use dispensing levers to remove piston from its
seat (pos. 30).
5. Remove all O-rings using a suitable puller.
5.10.1 Removal of self-closing spring (for
preset machines)
For machines equipped with Self-Closing spring,
remove the spring (see picture).
SUPER TRE EVO_EN - 2016/09 - Ed. 04
5.11 BEATER REMOVAL
1. Slide beater out of its seat inside cylinder, taking special care not to hit cylinder walls.
2. Remove seal (pos. 28) by letting it slide along shaft.
3. Slide idler (pos. 24) out of shaft and remove it.
28
21
5.12 WASHING AND SANITIZING COMPONENTS
1. Remove larger residues by hand.
2. Remove ner residues with a jet of water
3. Soak the parts to be cleaned in the cleaning/sanitizing solution for the time indicated on the
label of the product used.
4. Rinse the parts with care, using plenty of clean drinking water.
5. Place the components on a clean tray to air-dry.
6. Make sure that machine is in STOP mode.
7. Soak a brush in the cleaning/sanitizing solution and clean the cylinder.
8. Soak a brush in the cleaning/sanitizing solution and clean pressure pipe pump housing hole.
9. Spray cylinder back and hopper walls with the cleaning/sanitizing solution.
Repeat steps 7, 8 and 9 several times.
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5.13 HOPPER BEATER REFITTING
Ret the beater in the hopper (pos. 162) in its seat.
162
5.14 PUMP-FED MACHINES: PUMP AND PRESSURE PIPE
REFITTING
1. Lubricate and ret the O-Rings on the connecting pipes (pos. 207).
2. Lubricate and ret the O-Rings o the RH and LH pressure pipes (pos. 32).
3. Install connecting pipes (pos. 207) on pressure pipes (pos. 32) and leave them soaked inside
the sanitizing solution.
4. Lubricate and ret the O-ring (pos. 1178).
5. Lubricate gears (pos. 38 and 38A) and insert them inside pump body. Warning: Do not
lubricate the teeth of the pump gears.
6. Lubricate and ret the O-ring (pos. 1126) on the feeding tube (pos. 271).
7. Fit valve (pos. 245) and spring (pos. 206) inside pump cover (pos. 202).
8. Fit feeding tube (pos. 271) in the pump cover by pushing it and turning it clockwise.
9. Fit pump cover (pos. 202) in the pump body, with the feeding tube as in the drawing, and
rmly screw the two knobs (pos. 8).
10. Fit pump shaft (96) and seal (243) in pump body.
11. Ret pump inside hopper with the locking hook on the right side. Turn pump counterclockwise
until it locks in place.
SUPER TRE EVO
096
243
039
202
245
206
1126
271
1178
038B
008
1224
207
1126
032B
032C
1129
031
5.15 GRAVITY-FED MACHINES: FEEDING NEEDLE
REFITTING
1. Lubricate the O-ring (pos. 1131)
2. Reassemble the feeding needle
3. Place the feeding needle in the sanitizing solution.
52
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53
1131
SUPER TRE EVO_EN - 2016/09 - Ed. 04
SUPER TRE EVO
1188
1285
007
008A
005
006
303
1153
302
30
021
028
024
5.16 BEATER REFITTING
1. Lubricate seal (pos. 28) and insert it inside beater.
2. Fit idler (pos. 24) in its correct position inside beater body.
3. Insert the beater assembly into the cylinder. Push it while turning it clockwise until it engages
in its rear hub, otherwise the dispensing spigot door cannot be fastened properly, mix can ow
out and serious damage may occur.
28
21
5.17 SPIGOT DOOR REFITTING
1. Lubricate and ret the piston O-rings in
their seats.
2. Fit pistons (pos. 30 and 302) in their seat,
taking special care to align piston square
notch with rectangular notch on spigot door
front side.
3. Position dispensing levers (pos. 5) on spigot
door (pos. 7) and insert shut-off valve pin
(pos. 6) through lever hole. Lubricate and
install O-rings (pos. 1188).
4. Ret spigot door onto machine and fasten
it with the two knobs (pos. 8).
SUPER TRE EVO_EN - 2016/09 - Ed. 04
5.17.1 Retting of self-closing spring (for preset machines)
To ret the self-closing spring, insert the spring between the knob and the piston control, screw
the knob without tightening it (see g. 1), insert it all in the spigot door and insert the pin. At this
point screw the knobs in tightly on the piston control.
knob
piston
control
g. 1
spring
- 38 -
pin
g. 2
5.18 MACHINE SANITIZATION
Before use, machine must be sanitized. Proceed as follows:
1. Fill hopper with a cleaning/sanitizing solution prepared according to the instructions provided
by the product manufacturer, up to max. level, and let it ow inside cylinder.
2. Using the supplied cleaning brushes, clean mix level sensor, hopper walls and pump.
3. Select cleaning function and let the machine run about 10 seconds. Press the STOP button.
Cylinder and pump are now lled with the cleaning/sanitizing solution.
4. Fill a pail with cleaning/sanitizing solution.
5. Soak a brush in the cleaning/sanitizing solution and clean spigot door. Repeat the operation twice.
6. Wipe the exterior of machine with a clean sanitized towel. Repeat the operation twice.
7. Wait for at least 5 minutes before proceeding with the next instructions.
8. Place an empty pail under the spigot door and pull the dispensing lever.
9. Allow all of the sanitizing solution to drain. If the sanitizing solution does not ow out
completely, keep the dispensing lever down and select the CLEANING function. Let the
machine run for 5 seconds so that the last solution residues ow out, then push STOP.
WARNING
Operating the machine in "CLEANING" mode for too long with an empty cylinder or just
lled with water and sanitizing solution brings about a quick wear of the beater scrapers.
10. Proceed to rinsing by lling cylinder with drinking water.
11. Drain all water out of cylinder by lowering dispensing levers.
SUPER TRE EVO
5.19 MIX LOADING
See paragraph 3.4 Machine start-up
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6. MAINTENANCE
6.1 SERVICE TYPE
WARNING
Every maintenance operation requiring opening of the machine panels must be carried out with
machine stopped and disconnected from the power supply!
It is forbidden to clean and lubricate moving parts!
"Repairs to the wiring, mechanical, air supply or cooling systems, or to parts of same must be
carried out by qualied and authorized personnel and if necessary, according to the routine and
extraordinary maintenance schedules as envisaged by the customer with reference to specic
intervention methods, according to the use for which the machine is destined".
Operations necessary for correct machine operation are such that the majority of routine
maintenance interventions are integrated into the production cycle.
Maintenance operations, such as cleaning of parts in contact with the product, replacing of seal,
disassembling of beater assembly are to be carried out at the end of the working day, so as to
speed up maintenance operations required.
Below is a list of ordinary maintenance interventions:
- Seal cleaning and replacement
Seal must be cleaned at the end of every shift and replaced after visual inspection and when
product is found to be leaking inside drip tray.
SUPER TRE EVO
- Machine panel cleaning
To be carried out daily with neutral soap, seeing to it that cleansing solution never reaches
beater assembly at its inside.
- Beater, pump, spigot door, drip drawer cleaning and machine sanitizing
According to procedures described in section 5 of this manual.
WARNING
Never use abrasive sponges to clean machine and its parts, as it might scratch their surfaces.
6.2 WATER COOLING
By machines with water-cooled condenser, water must be drained from condenser at the end of
selling season in order to avoid troubles in the event that the machine is stored in rooms where
temperature may fall under 0°C.
- After closing water inlet pipe, withdraw drain pipe from its seat and let water ow out from circuit.
6.3 AIR COOLING
Clean condenser, periodically, so as to remove dust, paper and whatever prevents air from circulating.
For cleaning, use a brush with long bristles or a bolt of compressed air.
WARNING!
When using compressed air, use personal protective devices in order to avoid accidents;
wear protective goggles!
NEVER USE SHARP METAL OBJECTS TO CARRY OUT THIS OPERATION; THE
CORRECT OPERATION OF A REFRIGERATION SYSTEM LARGELY DEPENDS ON
HOW CLEAN THE CONDENSER IS.
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SUPER TRE EVO_EN - 2016/09 - Ed. 04
SUPER TRE EVO
475
6.4 SUPPLIED SPARE PARTS TABLE
772A
772B
772C
1188
28
72
840
1131
830
1153
Fig. 38
Pos. Description
28 Beater seal
72 OR puller
475 Accessories
772 Brush D. 8x250
772A Brush D. 15x350
772C Brush D. 40x400
772D Brush D. 30x640
772E Brush D. 85x145x390
SUPER TRE EVO_EN - 2016/09 - Ed. 04
Pos. Description
830 Lubricating pipe
1117 O-ring
1126 O-ring
1131 O-ring
1153 O-ring
1178 O-ring
1188 O-ring
1266 O-ring
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7. TROUBLESHOOTING
SUPER TRE EVO
IRREGULARITY
The machine does
not start.
Compressor starts
and stops after
a few seconds.
The machine is working but
no ice cream is dispensed
by the
dispensing spigot.
The machine is working but
the ice cream is too soft.
Mix or ice cream come out
above or below piston though
it is closed.
CAUSE
1. Burnt fuses.
2. Wrongly inserted power socket.
3. Alarms displayed
1. In case of water-cooled machine:
water does not circulate.
2. In case of air-cooled machine: air
does not circulate.
1. No sugar inside mix.
2. After the cleaning some water has
remained and frozen in the spigot.
1. Too much sugar inside mix.
2. Machine has been working for too
long without ice cream dispensing.
3. Ice cream is dispensed too quickly.
1. Piston without O-ring or O-ring is
worn-out.
PROCEDURE TO FOLLOW
1. Check and replace.
2. Check and correctly insert.
1. Open water inlet cock and check that pipe is
not squashed nor bent.
2. Make sure that machine rear side is at least at
50 cm. from the wall or from an obstacle.
3. Clean condenser, if clogged by dust or other
materials.
1. Wait for the ice cream to melt inside cylinder,
change and modify mix.
2. Let it defrost and dispense a cup of ice cream
before restarting.
1. Modify or change mix.
2. Dispense some ice cream from the spigot so as
to renew mix inside cylinder.
3. Comply with the interval indicated inside table,
adjusting ice cream output speed, if necessary.
1. Insert or replace it with a new one if worn-out.
Mix coming out of drip tray.
Piston hard to operate.
Ice cream comes out from
spigot door.
The bacterial test proved too
a high bacteria content.
1. Seal missing or worn-out.
1. Dry sugar on pistons.
1. O-ring missing or not properly t.
2. Knobs not tightened evenly.
1. Too many bacteria present inside mix.
2. Poor machine cleaning and no
sanitization.
3. Mix left inside the machine for more
than 72 hours without having carried
out machine cleaning and sanitizing
operations.
1. Insert or replace it with a new one if worn-out.
1. Thoroughly wash and grease pistons and
O-rings with food-grade grease.
1. Check and take the necessary actions.
2. Stop machine. loosen and tighten them again.
1. Improve the preparation process by sanitizing
all containers. Have the mix analyzed before it is
put into the machine. Storage temperature is too
high, adjust thermostat.
2. Completely empty and throughly clean it
and, above all, sanitize it as indicated in chap.
SANITIZATION.
3. Empty the machine, then clean and sanitize it;
load it with new mix pasteurized at 4°C.
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