Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Symbols Used
This documentation uses the following symbols to indicate special information:
SymbolDescription
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Introduction
REF.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with referÂence to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, howÂever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be comÂmunicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
1.2.2 Stack Upon Delivery ................................................................................................................................................ 1- 6
1.2.3 Scanning Range (Transmission) .............................................................................................................................1- 6
1.2.4 Printing Range (Reception) .....................................................................................................................................1- 7
1.2.5 Printing Range (Printer)...........................................................................................................................................1- 8
1.2.6 System Requirements for Printer Driver ..................................................................................................................1- 9
1.3 Names of Parts .........................................................................................................................................1- 11
1.4.1 Safety of Laser Light..............................................................................................................................................1- 15
1.4.2 Handling the Laser Unit .........................................................................................................................................1- 15
1.4.3 Safety of Toner......................................................................................................................................................1- 15
1.4.4 Point to Note about Fire.........................................................................................................................................1- 15
1.4.5 Point to Note about Battery Replacement .............................................................................................................1- 15
Chapter 2 TECHNICAL REFERENCE
2.1 Document Feed and Exposure System ......................................................................................................2- 1
2.5.2.2 Detecting a Fault in the Fixing Assembly ............................................................................................................................... 2- 10
2.6 External and Controls ...............................................................................................................................2- 11
2.6.1 Power Supply ........................................................................................................................................................2- 11
3.1 EXTERNAL AND CONTROLS SYSTEM ................................................................................................... 3- 1
3.1.1 Front Cover..............................................................................................................................................................3- 1
3.1.1.1 Removing the Cassette............................................................................................................................................................ 3- 1
3.1.1.2 Removing the Reader Right Front Cover ................................................................................................................................ 3- 1
3.1.1.3 Removing the Right Cover ....................................................................................................................................................... 3- 1
3.1.1.4 Removing the Reader Left Front Cover ................................................................................................................................... 3- 1
3.1.1.5 Removing the Left Cover ......................................................................................................................................................... 3- 1
3.1.1.6 Removing the Front Cover ....................................................................................................................................................... 3- 2
3.1.2.1 Removing the Cassette............................................................................................................................................................ 3- 2
3.1.2.2 Removing the Reader Right Front Cover ................................................................................................................................ 3- 2
3.1.2.3 Removing the Right Cover ....................................................................................................................................................... 3- 2
3.1.2.4 Removing the Reader Left Front Cover ................................................................................................................................... 3- 2
3.1.2.5 Removing the Left Cover ......................................................................................................................................................... 3- 3
3.1.2.6 Removing the Rear Cover ....................................................................................................................................................... 3- 3
3.1.3 Top Cover ................................................................................................................................................................3- 3
3.1.3.1 Removing the Cassette............................................................................................................................................................ 3- 3
3.1.3.2 Removing the Reader Right Front Cover ................................................................................................................................ 3- 3
3.1.3.3 Removing the Right Cover ....................................................................................................................................................... 3- 3
3.1.3.4 Removing the Reader Left Front Cover ................................................................................................................................... 3- 4
3.1.3.5 Removing the Left Cover ......................................................................................................................................................... 3- 4
3.1.3.6 Removing the Front Cover ....................................................................................................................................................... 3- 4
3.1.3.7 Removing the Rear Cover ....................................................................................................................................................... 3- 4
3.1.3.8 Removing the NCU Board ....................................................................................................................................................... 3- 5
3.1.3.9 Removing the NCU Case......................................................................................................................................................... 3- 5
3.1.3.10 Removing the Scanner Unit ................................................................................................................................................... 3- 5
3.1.3.11 Removing the Top Cover ....................................................................................................................................................... 3- 6
3.1.4 Right Cover..............................................................................................................................................................3- 6
3.1.4.1 Removing the Cassette............................................................................................................................................................ 3- 6
3.1.4.2 Removing the Reader Right Front Cover................................................................................................................................. 3- 6
3.1.4.3 Removing the Right Cover ....................................................................................................................................................... 3- 6
3.1.5 Left Cover ................................................................................................................................................................3- 6
3.1.5.1 Removing the Cassette............................................................................................................................................................ 3- 6
3.1.5.2 Removing the Reader Left Front Cover ................................................................................................................................... 3- 6
3.1.5.3 Removing the Left Cover ......................................................................................................................................................... 3- 7
3.1.6 Right Front Cover.....................................................................................................................................................3- 7
3.1.6.1 Removing the Cassette............................................................................................................................................................ 3- 7
3.1.6.2 Removing the Reader Right Front Cover ................................................................................................................................ 3- 7
3.1.6.3 Removing the Right Cover ....................................................................................................................................................... 3- 7
3.1.6.4 Removing the Reader Left Front Cover ................................................................................................................................... 3- 7
3.1.6.5 Removing the Left Cover ......................................................................................................................................................... 3- 8
3.1.6.6 Removing the Front Cover ....................................................................................................................................................... 3- 8
3.1.6.7 Removing the Right Front Cover ............................................................................................................................................. 3- 8
3.1.7 Left Front Cover.......................................................................................................................................................3- 8
3.1.7.1 Removing the Cassette............................................................................................................................................................ 3- 8
3.1.7.2 Removing the Reader Right Front Cover ................................................................................................................................ 3- 8
3.1.7.3 Removing the Right Cover ....................................................................................................................................................... 3- 8
3.1.7.4 Removing the Reader Left Front Cover ................................................................................................................................... 3- 9
3.1.7.5 Removing the Left Cover ......................................................................................................................................................... 3- 9
3.1.7.6 Removing the Front Cover ....................................................................................................................................................... 3- 9
3.1.7.7 Removing the Left Front Cover ................................................................................................................................................ 3- 9
3.1.9.1 Removing the LCD Cover ...................................................................................................................................................... 3- 10
3.1.9.2 Removing the Reader Left Front Cover ................................................................................................................................. 3- 10
3.1.9.3 Removing the Operation Panel Unit ...................................................................................................................................... 3- 10
3.1.10.1 Removing the Cassette ........................................................................................................................................................ 3- 10
3.1.10.2 Removing the Reader Right Front Cover ............................................................................................................................ 3- 11
3.1.10.3 Removing the Right Cover ................................................................................................................................................... 3- 11
3.1.10.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 11
3.1.10.5 Removing the Left Cover ..................................................................................................................................................... 3- 11
3.1.10.6 Removing the NCU Board.................................................................................................................................................... 3- 11
3.1.10.7 Removing the NCU Case ..................................................................................................................................................... 3- 12
3.1.10.8 Removing the Scanner Unit ................................................................................................................................................. 3- 12
3.1.10.9 Removing the Board Unit ..................................................................................................................................................... 3- 12
3.1.10.10 Removing the SCNT Board (for Units with the Fax Function) ............................................................................................ 3- 13
3.1.10.11 Removing the SCNT Board (for Units without the Fax Function) ....................................................................................... 3- 13
3.1.11.1 Removing the Cassette ........................................................................................................................................................ 3- 13
3.1.11.2 Removing the Reader Right Front Cover ............................................................................................................................ 3- 13
3.1.11.3 Removing the Right Cover ................................................................................................................................................... 3- 13
3.1.11.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 14
3.1.11.5 Removing the Left Cover ..................................................................................................................................................... 3- 14
3.1.11.6 Removing the NCU Board.................................................................................................................................................... 3- 14
3.1.11.7 Removing the NCU Case ..................................................................................................................................................... 3- 14
3.1.11.8 Removing the Front Cover ................................................................................................................................................... 3- 15
3.1.11.9 Removing the Left Front Cover ............................................................................................................................................ 3- 15
3.1.11.10 Removing the DCNT Board................................................................................................................................................ 3- 15
3.1.12.1 Removing the Cassette ........................................................................................................................................................ 3- 15
3.1.12.2 Removing the Reader Left Front Cover ............................................................................................................................... 3- 15
3.1.12.3 Removing the Left Cover ..................................................................................................................................................... 3- 15
3.1.12.4 Removing the NCU Board.................................................................................................................................................... 3- 16
3.1.13.1 Removing the Cassette ........................................................................................................................................................ 3- 16
3.1.13.2 Removing the Reader Left Front Cover ............................................................................................................................... 3- 16
3.1.13.3 Removing the Left Cover ..................................................................................................................................................... 3- 16
3.1.13.4 Removing the Modular Board .............................................................................................................................................. 3- 16
3.1.14 Power Supply PCB ..............................................................................................................................................3- 17
3.1.14.1 Removing the Cassette ........................................................................................................................................................ 3- 17
3.1.14.2 Removing the Reader Right Front Cover ............................................................................................................................ 3- 17
3.1.14.3 Removing the Right Cover ................................................................................................................................................... 3- 17
3.1.14.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 17
3.1.14.5 Removing the Left Cover ..................................................................................................................................................... 3- 17
3.1.14.6 Removing the NCU Board and Modular Board .................................................................................................................... 3- 18
3.1.14.7 Removing the NCU Case ..................................................................................................................................................... 3- 18
3.1.14.8 Removing the Rear Cover.................................................................................................................................................... 3- 18
3.1.14.9 Removing the Power Supply Shield Plate............................................................................................................................ 3- 18
3.1.14.10 Removing the Power Supply Assembly ............................................................................................................................. 3- 18
3.1.14.11 Removing the Power Supply Board ................................................................................................................................... 3- 19
3.1.15 High-voitage Power Supply PCB .........................................................................................................................3- 19
3.1.15.1 Removing the Cassette ........................................................................................................................................................ 3- 19
3.1.15.2 Removing the Reader Right Front Cover ............................................................................................................................ 3- 19
3.1.15.3 Removing the Right Cover ................................................................................................................................................... 3- 19
3.1.15.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 20
3.1.15.5 Removing the Left Cover ..................................................................................................................................................... 3- 20
3.1.15.6 Removing the NCU Board and Modular Board .................................................................................................................... 3- 20
3.1.15.7 Removing the NCU Case ..................................................................................................................................................... 3- 20
3.1.15.8 Removing the Rear Cover.................................................................................................................................................... 3- 21
3.1.15.9 Removing the Power Supply Shield plate ............................................................................................................................ 3- 21
3.1.15.10 Removing the Power Supply Assembly ............................................................................................................................. 3- 21
3.1.15.11 Removing the High-Voltage Power Supply Board.............................................................................................................. 3- 21
3.1.16 Top Sensor ..........................................................................................................................................................3- 22
3.1.16.1 Removing the Cassette ........................................................................................................................................................ 3- 22
3.1.16.2 Removing the Reader Right Front Cover ............................................................................................................................ 3- 22
3.1.16.3 Removing the Right Cover ................................................................................................................................................... 3- 22
3.1.16.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 22
Contents
3.1.16.5 Removing the Left Cover ..................................................................................................................................................... 3- 22
3.1.16.6 Removing the Front Cover ................................................................................................................................................... 3- 23
3.1.16.7 Removing the Rear Cover.................................................................................................................................................... 3- 23
3.1.16.8 Removing the NCU Board and Modular Board .................................................................................................................... 3- 23
3.1.16.9 Removing the NCU Case..................................................................................................................................................... 3- 23
3.1.16.10 Removing the Scanner Unit ............................................................................................................................................... 3- 24
3.1.16.11 Removing the Plate............................................................................................................................................................ 3- 24
3.1.16.12 Removing the Power Supply Shield Plate.......................................................................................................................... 3- 24
3.1.16.13 Removing the Power Supply Assembly ............................................................................................................................. 3- 24
3.1.16.14 Removing the Top Sensor.................................................................................................................................................. 3- 25
3.1.17 Paper Delivery Sensor .........................................................................................................................................3- 25
3.1.17.1 Removing the Cassette........................................................................................................................................................ 3- 25
3.1.17.2 Removing the Reader Right Front Cover ............................................................................................................................ 3- 25
3.1.17.3 Removing the Right Cover ................................................................................................................................................... 3- 25
3.1.17.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 25
3.1.17.5 Removing the Left Cover ..................................................................................................................................................... 3- 25
3.1.17.6 Removing the Front Cover ................................................................................................................................................... 3- 26
3.1.17.7 Removing the Rear Cover.................................................................................................................................................... 3- 26
3.1.17.8 Removing the NCU Board and Modular Board .................................................................................................................... 3- 26
3.1.17.9 Removing the NCU Case..................................................................................................................................................... 3- 26
3.1.17.10 Removing the Scanner Unit ............................................................................................................................................... 3- 27
3.1.17.11 Removing the Plate............................................................................................................................................................ 3- 27
3.1.17.12 Removing the Power Supply Shield Plate.......................................................................................................................... 3- 27
3.1.17.13 Removing the Paper Delivery Sensor ................................................................................................................................ 3- 27
3.1.18 Paper Full Sensor ................................................................................................................................................3- 28
3.1.18.1 Removing the Cassette........................................................................................................................................................ 3- 28
3.1.18.2 Removing the Reader Right Front Cover ............................................................................................................................ 3- 28
3.1.18.3 Removing the Right Cover ................................................................................................................................................... 3- 28
3.1.18.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 28
3.1.18.5 Removing the Left Cover ..................................................................................................................................................... 3- 28
3.1.18.6 Removing the Front Cover ................................................................................................................................................... 3- 29
3.1.18.7 Removing the Rear Cover.................................................................................................................................................... 3- 29
3.1.18.8 Removing the NCU Board.................................................................................................................................................... 3- 29
3.1.18.9 Removing the NCU Case..................................................................................................................................................... 3- 29
3.1.18.10 Removing the Scanner Unit ............................................................................................................................................... 3- 30
3.1.18.11 Removing the Top Cover ................................................................................................................................................... 3- 30
3.1.18.12 Removing the Paper Full Sensor ....................................................................................................................................... 3- 30
3.1.19.1 Removing the Cassette........................................................................................................................................................ 3- 30
3.1.19.2 Removing the Reader Right Front Cover............................................................................................................................. 3- 30
3.1.19.3 Removing the Right Cover ................................................................................................................................................... 3- 31
3.1.19.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 31
3.1.19.5 Removing the Left Cover ..................................................................................................................................................... 3- 31
3.1.19.6 Removing the Front Cover ................................................................................................................................................... 3- 31
3.1.19.7 Removing the Left Front Cover ............................................................................................................................................ 3- 32
3.1.19.8 Removing the Toner Sensor ................................................................................................................................................ 3- 32
3.1.20.1 Removing the Cassette........................................................................................................................................................ 3- 32
3.1.20.2 Removing the Reader Right Front Cover............................................................................................................................. 3- 32
3.1.20.3 Removing the Right Cover ................................................................................................................................................... 3- 32
3.1.20.4 Removing the Reader Left Front Cover ............................................................................................................................... 3- 32
3.1.20.5 Removing the Left Cover ..................................................................................................................................................... 3- 33
3.1.20.6 Removing the NCU Board.................................................................................................................................................... 3- 33
3.1.20.7 Removing the NCU Case..................................................................................................................................................... 3- 33
3.1.20.8 Removing the Scanner Unit ................................................................................................................................................. 3- 33
3.1.20.9 Removing the Board Unit ..................................................................................................................................................... 3- 34
3.1.20.10 Removing the ADF Unit...................................................................................................................................................... 3- 34
3.1.20.11 Removing the LCD Cover .................................................................................................................................................. 3- 34
3.1.20.12 Removing the Operation Panel Unit................................................................................................................................... 3- 35
3.1.20.13 Removing the Scanner Cover Unit..................................................................................................................................... 3- 35
3.1.20.14 Removing the Speaker....................................................................................................................................................... 3- 35
Contents
3.2 Document Feed/Exposure System ...........................................................................................................3- 36
3.2.1.1 Removing the Cassette ......................................................................................................................................................... 3- 36
3.2.1.2 Removing the Reader Right Front Cover............................................................................................................................... 3- 36
3.2.1.3 Removing the Right Cover ..................................................................................................................................................... 3- 36
3.2.1.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 36
3.2.1.5 Removing the Left Cover ....................................................................................................................................................... 3- 36
3.2.1.6 Removing the NCU Board ..................................................................................................................................................... 3- 37
3.2.1.7 Removing the NCU Case....................................................................................................................................................... 3- 37
3.2.1.8 Removing the Scanner Unit ................................................................................................................................................... 3- 37
3.2.2 ADF Unit ................................................................................................................................................................3- 37
3.2.2.1 Removing the Cassette.......................................................................................................................................................... 3- 37
3.2.2.2 Removing the Reader Right Front Cover............................................................................................................................... 3- 38
3.2.2.3 Removing the Right Cover ..................................................................................................................................................... 3- 38
3.2.2.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 38
3.2.2.5 Removing the Left Cover ....................................................................................................................................................... 3- 38
3.2.2.6 Removing the NCU Board ..................................................................................................................................................... 3- 38
3.2.2.7 Removing the NCU Case....................................................................................................................................................... 3- 39
3.2.2.8 Removing the Scanner Unit ................................................................................................................................................... 3- 39
3.2.2.9 Removing the Board Unit ....................................................................................................................................................... 3- 39
3.2.2.10 Removing the ADF Unit ....................................................................................................................................................... 3- 40
3.2.3 Scanner Cover Unit ...............................................................................................................................................3- 40
3.2.3.1 Removing the Cassette.......................................................................................................................................................... 3- 40
3.2.3.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 40
3.2.3.3 Removing the Right Cover ..................................................................................................................................................... 3- 40
3.2.3.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 40
3.2.3.5 Removing the Left Cover ....................................................................................................................................................... 3- 41
3.2.3.6 Removing the NCU Board ..................................................................................................................................................... 3- 41
3.2.3.7 Removing the NCU Case....................................................................................................................................................... 3- 41
3.2.3.8 Removing the Scanner Unit ................................................................................................................................................... 3- 41
3.2.3.9 Removing the Board Unit ....................................................................................................................................................... 3- 42
3.2.3.10 Removing the ADF Unit ....................................................................................................................................................... 3- 42
3.2.3.11 Removing the LCD Cover .................................................................................................................................................... 3- 42
3.2.3.12 Removing the Operation Panel Unit..................................................................................................................................... 3- 43
3.2.3.13 Removing the Scanner Cover Unit....................................................................................................................................... 3- 43
3.2.4 CCD Unit ...............................................................................................................................................................3- 43
3.2.4.1 Removing the Cassette.......................................................................................................................................................... 3- 43
3.2.4.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 43
3.2.4.3 Removing the Right Cover ..................................................................................................................................................... 3- 43
3.2.4.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 43
3.2.4.5 Removing the Left Cover ....................................................................................................................................................... 3- 44
3.2.4.6 Removing the NCU Board ..................................................................................................................................................... 3- 44
3.2.4.7 Removing the NCU Case....................................................................................................................................................... 3- 44
3.2.4.8 Removing the Scanner Unit ................................................................................................................................................... 3- 44
3.2.4.9 Removing the Board Unit ....................................................................................................................................................... 3- 45
3.2.4.10 Removing the ADF Unit ....................................................................................................................................................... 3- 45
3.2.4.11 Removing the LCD Cover .................................................................................................................................................... 3- 45
3.2.4.12 Removing the Operation Panel Unit..................................................................................................................................... 3- 46
3.2.4.13 Removing the Scanner Cover Unit....................................................................................................................................... 3- 46
3.2.4.14 Removing the Flatbed Motor Unit ........................................................................................................................................ 3- 46
3.2.4.15 Removing the CCD Unit ....................................................................................................................................................... 3- 46
3.2.5 Flatbed Motor Unit .................................................................................................................................................3- 46
3.2.5.1 Removing the Cassette.......................................................................................................................................................... 3- 46
3.2.5.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 46
3.2.5.3 Removing the Right Cover ..................................................................................................................................................... 3- 47
3.2.5.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 47
3.2.5.5 Removing the Left Cover ....................................................................................................................................................... 3- 47
3.2.5.6 Removing the NCU Board ..................................................................................................................................................... 3- 47
3.2.5.7 Removing the NCU Case....................................................................................................................................................... 3- 48
3.2.5.8 Removing the Scanner Unit ................................................................................................................................................... 3- 48
3.2.5.9 Removing the Board Unit ....................................................................................................................................................... 3- 48
Contents
3.2.5.10 Removing the ADF Unit ....................................................................................................................................................... 3- 49
3.2.5.11 Removing the LCD Cover .................................................................................................................................................... 3- 49
3.2.5.12 Removing the Operation Panel Unit..................................................................................................................................... 3- 49
3.2.5.13 Removing the Scanner Cover Unit....................................................................................................................................... 3- 49
3.2.5.14 Removing the Flatbed Motor Unit ........................................................................................................................................ 3- 49
3.3 LASER EXPOSURE SYSTEM ................................................................................................................. 3- 51
3.3.1 Laser/Scanner Unit ................................................................................................................................................3- 51
3.3.1.1 Removing the Cassette.......................................................................................................................................................... 3- 51
3.3.1.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 51
3.3.1.3 Removing the Right Cover ..................................................................................................................................................... 3- 51
3.3.1.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 51
3.3.1.5 Removing the Left Cover ....................................................................................................................................................... 3- 51
3.3.1.6 Removing the Front Cover ..................................................................................................................................................... 3- 52
3.3.1.7 Removing the Rear Cover ..................................................................................................................................................... 3- 52
3.3.1.8 Removing the NCU Board ..................................................................................................................................................... 3- 52
3.3.1.9 Removing the NCU Case....................................................................................................................................................... 3- 52
3.3.1.10 Removing the Scanner Unit ................................................................................................................................................. 3- 53
3.3.1.11 Removing the Top Cover and Left Front Cover ................................................................................................................... 3- 53
3.3.1.12 Removing the Laser/Scanner Unit ....................................................................................................................................... 3- 53
3.4.1 Transfer Charging Roller........................................................................................................................................3- 54
3.4.1.1 Removing the Transfer Charging Roller ................................................................................................................................ 3- 54
3.5 PICKUP AND FEEDING SYSTEM........................................................................................................... 3- 55
3.5.1.1 Removing the Cassette.......................................................................................................................................................... 3- 55
3.5.1.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 55
3.5.1.3 Removing the Right Cover ..................................................................................................................................................... 3- 55
3.5.1.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 55
3.5.1.5 Removing the Left Cover ....................................................................................................................................................... 3- 55
3.5.1.6 Removing the Front Cover ..................................................................................................................................................... 3- 56
3.5.1.7 Removing the Right Front Cover ........................................................................................................................................... 3- 56
3.5.1.8 Removing the Gear Unit ........................................................................................................................................................ 3- 56
3.5.1.9 Removing the Tooth-Missing Gear ........................................................................................................................................ 3- 56
3.5.1.10 Removing the Cassette Pickup Roller.................................................................................................................................. 3- 56
3.5.2.1 Removing the Cassette.......................................................................................................................................................... 3- 57
3.5.2.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 57
3.5.2.3 Removing the Right Cover ..................................................................................................................................................... 3- 57
3.5.2.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 57
3.5.2.5 Removing the Left Cover ....................................................................................................................................................... 3- 57
3.5.2.6 Removing the Front Cover ..................................................................................................................................................... 3- 58
3.5.2.7 Removing the Rear Cover ..................................................................................................................................................... 3- 58
3.5.2.8 Removing the NCU Board and Modular Board ...................................................................................................................... 3- 58
3.5.2.9 Removing the NCU Case....................................................................................................................................................... 3- 58
3.5.2.10 Removing the Scanner Unit ................................................................................................................................................. 3- 59
3.5.2.11 Removing the Plate.............................................................................................................................................................. 3- 59
3.5.2.12 Removing the Power Supply Shield Plate............................................................................................................................ 3- 59
3.5.2.13 Removing the Power Supply Assembly ............................................................................................................................... 3- 59
3.5.2.14 Removing the Cassette Pickup Solenoid ............................................................................................................................. 3- 60
3.5.3.1 Removing the Cassette.......................................................................................................................................................... 3- 60
3.5.3.2 Removing the Rear of the Cassette ....................................................................................................................................... 3- 60
3.5.3.3 Removing the Cassette Separation Pad ................................................................................................................................ 3- 60
3.5.4 Paper Feed Roller..................................................................................................................................................3- 60
3.5.4.1 Removing the Cassette.......................................................................................................................................................... 3- 60
3.5.4.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 60
3.5.4.3 Removing the Right Cover ..................................................................................................................................................... 3- 60
3.5.4.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 61
3.5.4.5 Removing the Left Cover ....................................................................................................................................................... 3- 61
3.5.4.6 Removing the Front Cover ..................................................................................................................................................... 3- 61
Contents
3.5.4.7 Removing the Rear Cover ..................................................................................................................................................... 3- 61
3.5.4.8 Removing the NCU Board ..................................................................................................................................................... 3- 62
3.5.4.9 Removing the NCU Case....................................................................................................................................................... 3- 62
3.5.4.10 Removing the Scanner Unit ................................................................................................................................................. 3- 62
3.5.4.11 Removing the Top Cover ..................................................................................................................................................... 3- 63
3.5.4.12 Removing the Stay ............................................................................................................................................................... 3- 63
3.5.4.13 Removing the Right Frame .................................................................................................................................................. 3- 63
3.5.4.14 Removing the Right Front Cover.......................................................................................................................................... 3- 63
3.5.4.15 Removing the Plate .............................................................................................................................................................. 3- 63
3.5.4.16 Removing the Left Frame..................................................................................................................................................... 3- 63
3.5.4.17 Removing the Left Frame..................................................................................................................................................... 3- 64
3.5.4.18 Removing the Left Front Cover ............................................................................................................................................ 3- 64
3.5.4.19 Removing the Gear Unit....................................................................................................................................................... 3- 64
3.5.4.20 Removing the Tooth-Missing Gear ...................................................................................................................................... 3- 64
3.5.4.21 Removing the DCNT Board ................................................................................................................................................. 3- 64
3.5.4.22 Removing the Manual Stay .................................................................................................................................................. 3- 65
3.5.4.23 Removing the Paper Feed Guide......................................................................................................................................... 3- 65
3.5.4.24 Removing the Paper Feed Roller ......................................................................................................................................... 3- 65
3.5.5.1 Removing the Cassette.......................................................................................................................................................... 3- 65
3.5.5.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 65
3.5.5.3 Removing the Right Cover ..................................................................................................................................................... 3- 65
3.5.5.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 66
3.5.5.5 Removing the Left Cover ....................................................................................................................................................... 3- 66
3.5.5.6 Removing the Front Cover ..................................................................................................................................................... 3- 66
3.5.5.7 Removing the Rear Cover ..................................................................................................................................................... 3- 66
3.5.5.8 Removing the NCU Board and Modular Board ...................................................................................................................... 3- 67
3.5.5.9 Removing the NCU Case....................................................................................................................................................... 3- 67
3.5.5.10 Removing the Right Front Cover.......................................................................................................................................... 3- 67
3.5.5.11 Removing the Gear Unit....................................................................................................................................................... 3- 67
3.5.5.12 Removing the Tooth-Missing Gear ...................................................................................................................................... 3- 67
3.5.5.13 Removing the Power Supply Shield Plate............................................................................................................................ 3- 68
3.5.5.14 Removing the Power Supply Assembly ............................................................................................................................... 3- 68
3.5.5.15 Removing the Manual Paper Feed Solenoid ....................................................................................................................... 3- 68
3.5.6 Main Motor.............................................................................................................................................................3- 68
3.5.6.1 Removing the Cassette.......................................................................................................................................................... 3- 68
3.5.6.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 69
3.5.6.3 Removing the Right Cover ..................................................................................................................................................... 3- 69
3.5.6.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 69
3.5.6.5 Removing the Left Cover ....................................................................................................................................................... 3- 69
3.5.6.6 Removing the NCU Board and Modular Board ...................................................................................................................... 3- 69
3.5.6.7 Removing the NCU Case....................................................................................................................................................... 3- 70
3.5.6.8 Removing the Rear Cover ..................................................................................................................................................... 3- 70
3.5.6.9 Removing the Power Supply Shield Plate ............................................................................................................................. 3- 70
3.5.6.10 Removing the Power Supply Assembly ............................................................................................................................... 3- 70
3.5.6.11 Removing the Main Motor .................................................................................................................................................... 3- 71
3.5.7 Gear Unit ...............................................................................................................................................................3- 71
3.5.7.1 Removing the Cassette.......................................................................................................................................................... 3- 71
3.5.7.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 71
3.5.7.3 Removing the Right Cover ..................................................................................................................................................... 3- 71
3.5.7.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 71
3.5.7.5 Removing the Left Cover ....................................................................................................................................................... 3- 72
3.5.7.6 Removing the Front Cover ..................................................................................................................................................... 3- 72
3.5.7.7 Removing the Right Front Cover ........................................................................................................................................... 3- 72
3.5.7.8 Removing the Gear Unit ........................................................................................................................................................ 3- 72
3.6 FIXING SYSTEM ......................................................................................................................................3- 73
3.6.1 Fixing Film Unit......................................................................................................................................................3- 73
3.6.1.1 Removing the Cassette.......................................................................................................................................................... 3- 73
3.6.1.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 73
3.6.1.3 Removing the Right Cover ..................................................................................................................................................... 3- 73
3.6.1.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 73
Contents
3.6.1.5 Removing the Left Cover ....................................................................................................................................................... 3- 73
3.6.1.6 Removing the Front Cover ..................................................................................................................................................... 3- 74
3.6.1.7 Removing the Rear Cover ..................................................................................................................................................... 3- 74
3.6.1.8 Removing the NCU Board ..................................................................................................................................................... 3- 74
3.6.1.9 Removing the NCU Case....................................................................................................................................................... 3- 74
3.6.1.10 Removing the Scanner Unit ................................................................................................................................................. 3- 75
3.6.1.11 Removing the Top Cover ..................................................................................................................................................... 3- 75
3.6.1.12 Removing the Stay............................................................................................................................................................... 3- 75
3.6.1.13 Removing the Right Frame .................................................................................................................................................. 3- 75
3.6.1.14 Removing the Plate.............................................................................................................................................................. 3- 75
3.6.1.15 Removing the Left Frame..................................................................................................................................................... 3- 76
3.6.1.16 Removing the Left Frame..................................................................................................................................................... 3- 76
3.6.1.17 Removing the Power Supply Shield Plate............................................................................................................................ 3- 76
3.6.1.18 Removing the Fixing Film Unit ............................................................................................................................................. 3- 76
3.6.2.1 Removing the Cassette.......................................................................................................................................................... 3- 77
3.6.2.2 Removing the Reader Right Front Cover .............................................................................................................................. 3- 77
3.6.2.3 Removing the Right Cover ..................................................................................................................................................... 3- 77
3.6.2.4 Removing the Reader Left Front Cover ................................................................................................................................. 3- 77
3.6.2.5 Removing the Left Cover ....................................................................................................................................................... 3- 77
3.6.2.6 Removing the Front Cover ..................................................................................................................................................... 3- 78
3.6.2.7 Removing the Rear Cover ..................................................................................................................................................... 3- 78
3.6.2.8 Removing the NCU Board ..................................................................................................................................................... 3- 78
3.6.2.9 Removing the NCU Case....................................................................................................................................................... 3- 78
3.6.2.10 Removing the Scanner Unit ................................................................................................................................................. 3- 79
3.6.2.11 Removing the Top Cover ..................................................................................................................................................... 3- 79
3.6.2.12 Removing the Stay............................................................................................................................................................... 3- 79
3.6.2.13 Removing the Right Frame .................................................................................................................................................. 3- 79
3.6.2.14 Removing the Plate.............................................................................................................................................................. 3- 80
3.6.2.15 Removing the Left Frame..................................................................................................................................................... 3- 80
3.6.2.16 Removing the Left Frame..................................................................................................................................................... 3- 80
3.6.2.17 Removing the Power Supply Shield Plate............................................................................................................................ 3- 80
3.6.2.18 Removing the Fixing Film Unit ............................................................................................................................................. 3- 80
3.6.2.19 Removing the Fixing Pressure Roller................................................................................................................................... 3- 81
Chapter 4 MAINTENANCE AND INSPECTION
4.1 Periodically Replaced Parts ....................................................................................................................... 4- 1
4.1.1 Periodic Replacement Parts ....................................................................................................................................4- 1
4.5.1 Areas Requiring Application of Grease....................................................................................................................4- 7
4.5.4 Large Gear Bushing R .............................................................................................................................................4- 9
4.5.5 Large Gear.............................................................................................................................................................4- 10
4.5.8 Large Gear Deceleration Gear/Plate R..................................................................................................................4- 11
4.5.9 Main Motor.............................................................................................................................................................4- 12
4.5.10 Drive Releasing Arm ............................................................................................................................................4- 12
Contents
4.5.11 FU Delivery Roller................................................................................................................................................4- 13
4.5.16 Large Gear Bushing F .........................................................................................................................................4- 15
4.5.20 Roller Shaft End Face (front) ...............................................................................................................................4- 17
4.5.21 Roller Shaft End Face (rear)................................................................................................................................4- 17
5.2.3.1 Transmission Problem ............................................................................................................................................................. 5- 2
5.2.4 Jam (Main Unit) .......................................................................................................................................................5- 2
5.2.4.1 Jam when feeding paper from a cassette ................................................................................................................................ 5- 2
5.2.4.2 The machine identifies a jam when its power is turned off and then on with paper in its manual feed section ....................... 5- 2
5.3 Measurement and Adjustment.................................................................................................................... 5- 4
5.3.1.1 Items of Adjustment ................................................................................................................................................................. 5- 4
5.4 Service Tools ..............................................................................................................................................5- 5
5.4.1 Special Tools ...........................................................................................................................................................5- 5
5.5.2 User Error Code ......................................................................................................................................................5- 6
5.5.2.1 Unique Remedies User Error Codes ....................................................................................................................................... 5- 6
5.5.2.2 #001 [TX] Document has jammed ........................................................................................................................................... 5- 6
5.5.2.3 #003 [TX/RX] Document is too long, or page time-over .......................................................................................................... 5- 7
5.5.2.5 #009 [RX] Recording paper has jammed or the recording paper has run out ......................................................................... 5- 8
5.5.3 Service Error Code ..................................................................................................................................................5- 8
5.5.3.1 Unique Remedies Service Error Codes ................................................................................................................................... 5- 8
5.5.3.2 E000 Fixing Unit Failure........................................................................................................................................................... 5- 8
5.5.3.3 E100 Laser/Scanner Unit Failure ............................................................................................................................................. 5- 8
5.6 Service Mode.............................................................................................................................................. 5- 9
5.6.1.2 Service Data Setting ................................................................................................................................................................ 5- 9
5.6.1.3 Service Data Entry Method ...................................................................................................................................................... 5- 9
5.6.1.4 Service Data Flowchart .......................................................................................................................................................... 5- 10
5.6.5.2 DRAM Test ............................................................................................................................................................................ 5- 29
6.1.1.1 Arrangement of Sensors and Switches.................................................................................................................................... 6- 1
1.2.2 Stack Upon Delivery.................................................................................................................................................................... 1-6
1.2.3 Scanning Range (Transmission) .................................................................................................................................................. 1-6
1.2.4 Printing Range (Reception).......................................................................................................................................................... 1-7
1.2.5 Printing Range (Printer) ............................................................................................................................................................... 1-8
1.2.6 System Requirements for Printer Driver...................................................................................................................................... 1-9
1.3 Names of Parts .............................................................................................................................................................1-11
1.4.1 Safety of Laser Light ................................................................................................................................................................. 1-15
1.4.2 Handling the Laser Unit ............................................................................................................................................................. 1-15
1.4.3 Safety of Toner .......................................................................................................................................................................... 1-15
1.4.4 Point to Note about Fire............................................................................................................................................................. 1-15
1.4.5 Point to Note about Battery Replacement.................................................................................................................................. 1-15
1.1 Product Specifications
1.1.1 Product Specifications
LaserBase MF5730
Body installation methodDesktop
Exposure MethodSemi-conductor laser
Development MethodToner projection
Transfer MethodRoller transfer
Fixing methodOn-demand fixing
Delivery methodFacedown /Faceup
Toner level detection
function
Toner supply typeToner cartridge replacement
Document typeSheet, 3D object (up to 2kg)
Maximum document sizeADF: 216mm x 1 m (Multipul pages: 216mm x 356 mm),
Minimum document sizeADF: 148 mm x 105 mm
ADF capacity30 sheets or paper stack within 8 mm thickness including curled
Multi-purpose paper sizeA4, B5, Letter, Legal, Executive, Envelope (DL, ISO-C5,
Cassette paper typePlain paper (64 to 90 g/m2), Heavy paper (91 to 128 g/m2),
Multi-purpose paper typePlain paper (64 to 90 g/m2), Heavy paper (91 to 163 g/m2),
Chapter 1
0010-1351
None
Cartridge EP-27
Platen glass: 216mm x 297 mm
sheets (guaranteed).
50 sheets (80 g/m2) or paper stack within 8 mm thickness
including curled sheets (temperture 15 deg C to 27 deg C,
humidity: 20% to 80%) (reference).
214 mm (LTR/LGL)
Zoom: 0.500 to 2.000 (unit: 1 %)
(leading edge), 2 mm (right/left edge), 3 mm (trailing edge:no
specification for ADF reading) and more inner from paper
egdes/ Reception output: 3 mm (leading edge), 3 mm (left
edge), 2 mm (right edge), 5 mm (trailing edge) and more inner
from paper egdes
Platen glass: 1200 x 2400 dpi
Platen glass: 600 x 600 dpi
when the machine is plugged in untill the standby display
appears)
: Warm-up time may differ depending on the condition and
environment of the machine.
ADF: approx. 17 sec.
COM10, MONARCH)
COM10, MONARCH), User-definable paper (width 76 to 216
mm, length 127 to 356 mm)
Reduction for receptionFixed reduction: 75%,90%,95%,97%,
Print areaPrint: 5 mm and more inner from paper egdes/ Copy: 3 mm
Reading resolutionADF: 300 x 300 dpi,
Copying resolutionADF: 600 x 400 dpi,
Printing resolution600 x 600 dpi
Yes
Cartridge EP-27
Platen glass: 216mm x 297 mm
sheets (guaranteed).
50 sheets (80 g/m2) or paper stack within 8 mm thickness
including curled sheets (temperture 15 deg C to 27 deg C,
humidity: 20% to 80%) (reference).
214 mm (LTR/LGL)
Zoom: 0.500 to 2.000 (unit: 1 %)
Auto reduction: 70 to 100 %
(leading edge), 2 mm (right/left edge), 3 mm (trailing edge:no
specification for ADF reading) and more inner from paper
egdes/ Reception output: 3 mm (leading edge), 3 mm (left
edge), 2 mm (right edge), 5 mm (trailing edge) and more inner
from paper egdes
Platen glass: 1200 x 2400 dpi
Platen glass: 600 x 600 dpi
1-2
Print speed (A4)approx. 20 sheets/min
Print speed(LTR)approx. 21 sheets/min
Warm-up TimeApprox. 240 sec. (temperature: 20 deg C, humidty: 65%; from
when the machine is plugged in untill the standby display
appears)
: Warm-up time may differ depending on the condition and
environment of the machine.