Canon IR2200, IR2800, IR3300 User Manual

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iR2200/iR2800/ iR3300

REVISION 0

MAR. 2001

FY8-13H8-000

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

Printed in U.S.A.

Imprimé au U.S.A.

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

INTRODUCTION

1 Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the

Memo

topic in question.

REF.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Refers to the Copier Basics Series for a better understanding of the contents.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

INTRODUCTION

2 Outline of the Manual

This Service Manual contains basic information needed to service the iR2200/iR2800/ iR3300 and its accessories (i.e., side paper deck, shift tray) in the field, conducted for the purpose of maintaining its product quality and a specific level of performance. A separate Service Manual is made available for each of its accessories (except for the side paper deck and shift tray); for details, refer to the appropriate manual.

This Service Manual consists of the following chapters:

1. System Unit

Chapter 1 General Description: features, specifications, names of parts, func-

tions, operation, system configuration, routine maintenance by the user

Chapter 2 Main Controller: functional construction, outline of electrical

circuitry, principles of operation of the image processing system, power supply

Chapter 3 Installation: site conditions and installation procedure,

relocation of the machine, installation of accessories

2. Reader Unit

Chapter 1 Basic Operation: functional construction, outline of electrical

circuitry, basic sequence of operations

Chapter 2 Original Exposure System: principles of operation of the exposure sys-

tem, timing of operation, disassembly/assembly and adjustment

Chapter 3 Image Processing System: principles of operation of the image process-

ing system, timing of operation, disassembly/ assembly and adjustment

3. Printer Unit

Chapter 1 Introduction: safety of the laser, image formation, auxiliary

processes

Chapter 2 Sequence of Operations: basic operations, outline of electrical cir-

cuitry, basic sequence of operations

Chapter 3 Laser Exposure System: principles of operation of the laser exposure

system, timing of operation, disassembly/ assembly and adjustment

Chapter 4 Image Formation System: principles of operation of the image forma-

tion system, timing of operation, disassembly/assembly and adjustment

Chapter 5 Pickup/Feeding System: principles of operation of the pickup/feeding

system, timing of operation, disassembly/ assembly and adjustment

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

INTRODUCTION

Chapter 6 Fixing System: principles of operation of the fixing system,

timing of operation, and disassembly/assembly and adjustment

Chapter 7 Externals and Controls: principles of operation of the externals/con-

trols, timing of operation, disassembly/assembly and adjustment

Chapter 8 Paper Deck-L1: principles of operation, timing of operation,

disassembly/assembly and adjustment

Chapter 9 Casstte Feeding Unit-W1: principles of operation, timing of operation,

disassembly/assembly adjustment

Chapter 10 Inner 2Way Tray-A1: principles of operation, timing of operation,

disassembly/assembly adjustment

Chapter 11 Envelope Feeder Attachment-B1:

principles of operation, timing of operation,disassembly/assembly adjustment

4. Troubleshooting

Chapter 1 Maintenance and Inspection: table of periodically replaced parts, table of

consumables/durables, scheduled servicing chart

Chapter 2 Image Adjustment Basic Procedure:

basic procedure for image adjustment Chapter 3 Standards and Adjustments: standards and adjustments Chapter 4 Troubleshooting Image Faults/Malfunctions:

troubleshooting image faults/malfunctions Chapter 5 Service Mode: how to use service mode, list of service

modes Chapter 6 Self Diagnosis: codes, causes of errors

Chapter 7 Upgrading: how to upgrade

Appendix: general timing chart, general circuit diagrams

The descriptions are updated from time to time to reflect product improvements, and ma-

jor changes are communicated in the form of Service Information bulletins.

All service persons are expected to familiarize themselves with the contents of this Ser-

vice Manual and Service Information bulletins and acquire a level of knowledge and skill required to promptly respond to the needs of the field.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

iii

INTRODUCTION

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal. The expression “turn on the power” means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, ‘1’ is used to indicate that the voltage level of a given signal is “High,” while ‘0’ is used to indica te “Low.” (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in “DRMD*” indicates that the DRMD signal goes on when ‘0’. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

SYSTEM UNIT

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Contents

CHAPTER 1 GENERAL DESCRIPTION

1 Specifications .................................1-1S

1.1 Main Body ...............................1-1S

1.1.1 Type ...................................1-1S

1.1.2 Systems..............................1-1S

1.1.3 Functions ...........................1-2S

1.1.4 Others ................................1-5S

1.2 Side Paper Deck-L1 .................1-8S

2 Names of Parts ...............................1-9S

2.1 External Vie w...........................1-9S

2.2 Cross Section .........................1-11S

3 System Configuration .................. 1-1 3S

3.1 Functional Construction ........ 1- 13S

CHAPTER 2 MAIN CONTROLLER

1 Basic Construction .........................2-1S

1.1 Functional Construction .......... 2-1S

1.2 Outline of the Electrical Circuitry

.................................................2-2S

1.2.1 Outline ...............................2-2S

1.2.2 Main Controller PCB ......... 2-2S

1.2.3 HDD ..................................2-2S

1.3 Start-Up Sequence ...................2-4S

1.3.1 Outline ...............................2-4S

1.3.2 Start-Up Sequence ............. 2-5S

2 Digital Image Processing ...............2-7S

2.1 Outline ..................................... 2-7S

2.2 Input Image Processing............2-8S

2.2.1 Image Data from the Reader

Unit ....................................2-8S

2.2.2 Enlargement/Reduction (main

scanning direction) ............2-8S

2.2.3 Edge Emphasis .................. 2-8S

2.2.4 Editing ...............................2-8S

2.2.5 Density Conversion (LUT)

...........................................2-8S

3.2 Outline of the Electrical Circuitry

...............................................1-14S

3.2.1 Construction of the Electrical

Circuit ..............................1-14S

3.3 Inputs to and Outputs from the Ma-

jor PCBs ................................. 1-15S

3.3.1 Wiring Diagram of the Major

PCBs ................................1-15S

3.4 Configuration with Accessories

...............................................1-16S

3.4.1 Accessories for Original/Paper

Feeding ............................ 1-16S

3.4.2 Accessory Boards ............1-17S

2.2.6 Binary Processing (error diffu-

sion method T-BIC) ........... 2-9S

2.2.7 Binary (dither screen method)

...........................................2-9S

2.3 Image Memory Control ...........2-9S

2.3.1 Compression/De-Compression, Rotation, and Enlargement/Re-

duction ...............................2-9S

2.3.2 SDRAM.............................2-9S

2.3.3 HDD ..................................2-9S

2.4 Output Image Processing .......2-10S

2.4.1 Smoothing .......................2-10S

2.4.2 Binary-Binary Density Conversion (read image output only)

.........................................2-10S

3 Soft Counters................................2-11S

4 Controlling the Power Supply......2-15S

4.1 Outline ................................... 2-15S

4.2 Power Supply Modes .............2-15S

4.3 Standby Mode (normal operation)

...............................................2-15S

4.4 Sleep Mode 1 ......................... 2 -15S

CONTENTS

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CONTENTS

4.4.1 Shift from Standby Mode to

Sleep Mode 1 ................... 2-16 S

4.4.2 Shift from Sleep Mode 1 to

Standby Mode.................. 2- 16S

4.5 Sleep Mode 2 ......................... 2 -17S

4.5.1 Shift from Standby Mode to

Sleep Mode 2 ................... 2-17 S

4.5.2 Shift from Sleep Mode 2 to

Standby Mode.................. 2- 17S

CHAPTER 3 INSTALLATION

1 Selecting the Site of Installation ....3-1S

2 Unpacking and Installation ............3-3S

2.1 Before Starting the Work .........3-3S

2.2 Unpacking and Removing the Fix-

ing Materials ............................ 3-4S

2.3 Mounting the Scanner .............. 3-6S

2.4 Removing the Dummy Drum....3-6S

2.5 Supplying the Toner .................3-7S

2.6 Mounting the Drum Unit .......3-10S

2.7 Stirring the Toner ...................3-12S

2.8 Setting the Cassette ................3-13S

2.9 Checking the Images/Operations

...............................................3-16S

2.10 Connecting to the Network .... 3-18S

2.11 Checking the Network Connection

...............................................3-18S

2.11.1 Using the PING Function

.........................................3-18S

4.5.3 Shift from Sleep Mode 2 to

Sleep Mode 1 ................... 2-17 S

4.6 Turning Off the Power ........... 2-17 S

5 New Functions .............................2-18S

5.1 Hard Disk Spool .................... 2-18S

5.2 SMB Printing .........................2-19S

5.3 LPD Banner ...........................2-20S

2.11.2 Making a Check Using a Re-

mote Host Address...........3-19S

2.12 Troubleshooting the Network

...............................................3-19S

2.12.1 Checking the Connection of the

Network Cable ................. 3- 19S

2.12.2 Making a Check Using a Loop-

Back Address ...................3-20S

2.12.3 Making a Check Using a Local

Host Address....................3-20S

3 Relocating the Machine ...............3-21S

3.1 Preparing for Relocation ........ 3 -21S

3.2 Lifting the Machine Off the Pedes-

tal ...........................................3-22S

4 Installing the Card Reader-C1......3-23S

5 Installing the Document Tray-D2

......................................................3-26S

6 Replacing the Drum Unit .............3-27S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1

GENERAL DESCRIPTION

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 GENERAL DESCRIPTION

1 Specifications

1.1 Main Body

1.1.1 Type

Item Description Body Desktop Copyboard Fixed Light source Xenon lamp Lens Lens array Photosensitive medium OPC drum (30-mm dia.)

T01-101-01

1.1.2 Systems

Item Description Reproduction Indirect electrostatic Charging AC roller Exposure Laser Copy density adjustment Auto or manual Development Single-component toner projection Pickup Auto Front cassette (2 cassettes)

Retard method (about 500 sheets of 80 g/m2 paper, about 550 sheets of 64 g/m2 paper)

Manual Multifeeder

Dual process method (about 50 sheets of 80 g/m2 paper) Transfer Roller Separation Static eliminator (static separation) + curvature Cleaning Blade Fixing SURF method (plane heater and fixing film)

T01-101-02

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-1 S

CHAPTER 1 GENERAL DESCRIPTION

1.1.3 Functions

Item Description Resolution Reading 600dpi×600dpi

Copying 1200dpi×600dpi

Printer output 2400dpi×600dpi Original type Sheet, book 3-D object (2 kg max.) Maximum original size A3/279.4×431.8mm (11"×17") Reproduction ratio Direct (1:1), Reduce I (1:0.250), Reduce II (1:0.500),

Reduce III (1:0.611), Reduce IV (1:0.707), Reduce III (1:1.414), Enlarge IV (1:2.000), Enlarge V (1:4.000), Enlarge VI (1:8.000),

Zoom (1:0.250 to 8.000 ; 25% to 800% in 1% increments) Wait time 10 sec or less (at 20°C/168°F) First copy time 5.8 sec (book mode, cassette 1, Direct, A4/LTR, text mode) Continuous copying 999 copies max. Copy size

Cassette A/B A3 max., A5 (vertical feed) min.

Inch 279.4×431.8 mm (11"×17") max., STMT (vertical feed) min.

Manual feed AB A3 max., postcard (vertical feed) min.

Inch 279.4×431.8 mm (11"×17") max., STMT (vertical feed) min.

Cassette 1/2 • Plain paper (64 to 80 g/m2):A3, B4, A4, B5, A5R, A4R, B5R,

279.4×431.8mm (11"×17"), LGL, LTR, LTRR, STMT, STMTR

• Tracing paper (SM-1):A3, B4, A4, B5, A4R, B5R

• Colored paper (Canon-recommended):B4, A4, A4R

Multifeeder • Plain paper (64 to 80 g/m2):A3, B4, A4, B5, A5R, A4R, B5R,

279.4×431.8mm (11"×17"), LGL, LTR, LTRR, STMT, STMTR

• Tracing paper (SM-1, GSN-75):A3, B4, A4, B5, A4R, B5R

• Transparency (Canon-recommended):A4, A4R, LTR, LTRR

• Colored paper (Canon-recommended):B4, A4, A4R

• Postcard: Jpn (vertical feed), double-card, 4-sheet card

• Label sheet (Canon-recommended):B4, A4, A4R, LTR, LTRR

• Thick paper (90 to 128 g/m2):A3, B4, A4, B5, A4R, B5R, LTR, LTRR

• Envelope

T01-101-03

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 GENERAL DESCRIPTION

Item Description Single-sided copying mode • Plain paper (64 to 80 g/m2):A3, B4, A4, B5, A5R, A4R, B5R, A5,

279.4×431.5mm (11"×17"), LGL, LTR, LTRR, STMT, STMTR

• Tracing paper (SM-1, GSN-75):A3, B4, A4, B5, A4R, B5R

• Transparency (Canon-recommended)A4, A4R, LTR, LTRR

• Colored paper (Canon-recommended):B4, A4, A4R

• Postcard: Jpn postcard (vertical feed), double-card, 4-sheet card

• Label sheet (Canon-recommended):B4, A4, A4R, LTR, LTRR

• Thick paper (90 to 128 g/m2):A3, B4, A4, B5, A4R, B5R, LTR, LTRR

• Envelope

Double-sided copying mode (automatic)

• Plain paper (64 to 80 g/m2):A3, B4, A4, B5, A5R, A4R, B5R,

279.4×431.8mm (11"×17"), LGL, LTR, LTRR, STMT, STMTR

• Colored paper (Canon-recommended):B4, A4, A4R

Double-sided copying mode (multifeeder)

• Plain paper (64 to 80 g/m2):A3, B4, A4, B5, A5R, A4R, B5R,

279.4×431.8mm (11"×17"), LGL, LTR, LTRR, STMT, STMTR

• Colored paper (Canon-recommended):B4, A4, A4R

• Postcard: Jpn (vertical feed), double-card, 4-sheet card

• Thick paper (90 to 128 g/m2):A3, B4, A4, B5, A4R, B5R, LTR, LTRR

T01-101-04

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-3 S

CHAPTER 1 GENERAL DESCRIPTION

Item Description Cassette Capacity 55 mm deep (approx.; about 500 sheets of 80 g/m2 paper) Hard disk 6GB Non-image width Leading edge Direct, Enlarge/Reduce:4.0±1.5/-1.0mm <4.5±1.8mm>*1

Trailing edge Direct, Enlarge/Reduce:2.0±1.5mm <2.0±1.8mm>*1 Left/right (1st side) Direct, Enlarge/Reduce:2.5±1.5mm <2.5±2.0mm>*1

Auto clear Yes (2 min standard; may be changed in 1-min increments

between 0 and 9 min)

Sleep mode Yes (2 min standard; may be changed in user mode to

10sec, 1, 2, 10, 15, 20, 30, 40, 50, 60, 90 min, 2, 3, or 4 hr)

Accessory • DADF-H1

• Platen Cover TypeE

• Document Tray-D2

• Copy Tray-F1

• Saddle Finisher-G1

• Puncher Unit-K1 (2/3holes), G1/H1 (4holes)

• Finisher-J1

• Inner 2Way Tray-A1

• Paper Deck-L1

• Cassette Feeding Unit-W1

• Card Reader-C1

• Network Multi-PDL Printer Kit-C1

• Token Ring Network Interface Adapter iN-TR2

*1:The values within parentheses indicate when the DADF is used.

T01-101-05

The above specifications are subject to change for product improvement.

1-4 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 GENERAL DESCRIPTION

1.1.4 Others

Item Description Operating environment Temperature range 15° to 30°C/59 to 86°F

Humidity range 5 to 80% Atmospheric pressure 810.6 to 1013.3 hpa (0.8 to 1.0 atm)

Power consumption Maximum 1350W or less

Standby 48 W (approx.; reference only) Continuous 720 W (approx.; reference only)

Noise Sound power level (Impulse mode)

Copying iR2200: 66 dB or less, iR3300: 71 dB or less

Standby iR2200: 40 dB or less, iR3300: 50 dB or less Ozone 0.01 ppm or less avg., 0.02 ppm or less max. Dimensions 565 (W) × 678 (D) × 1020 (H) mm

22.2 (W) ×26.7 (D) × 40.2 (H) in (With Cassette Feeding Unit-W1)

Weight 80 kg (approx.)/176.3 lb (approx.) Consumables Copy paper Keep wrapped to protect against humidity. Toner Keep away from direct sunshine, and keep at

40°C/85% or less.

T01-101-06

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-5 S

CHAPTER 1 GENERAL DESCRIPTION

Reproduction mode Side Paper size copies /min (1-to-N)

iR2200 iR2800 iR3300

Direct A3 (297×420mm) A3 16 16 1 6

A4 (210×297mm) A4 22 2 8 33 A5 (149×210mm) A5 18 1 8 18 B4 (257×364mm) B 4 14 14 14 B5 (182×257mm) B 5 28 28 28 A4R (297×210mm) A4R 1 8 18 18 B5R (257×182mm) B5R 18 18 1 8 A5R (210×149mm) A5R 1 8 18 18

Reduce II (50.0%) A3 → A5R A5R 18 18 18

III (61.1%) A3 → B5R B5R 18 18 18 IV (70.7%) B4 → B5R B5R 18 18 18 V (81.6%) A3 → A4R A4R 18 18 18

B4 → A4R A4R 18 18 18

VI (86.5%) B5R → A5R A5R 18 18 18

A4 → B5 B5 28 28 28 A3 → B4 B4 14 14 14

Enlarge IV (200.0%) A5R → A3 A3 16 16 16

III (141.4%) A4R → A3 A3 16 16 16 II (122.4%) B5R → B4 B4 14 14 14

A4R → B4 B4 14 14 14

I (115.4%) A5 → B5 B5 28 28 28

B4 → A3 A3 16 16 16 B5 → A4 A4 22 28 33

Delivery by copier, Auto paper select ON, Auto density, Non-sort, Cassette

T01-101-07

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 GENERAL DESCRIPTION

Reproduction mode Size (1toN)

iR2200 iR2800 iR3300

Direct 279.4×431.8mm 279.4×431.8mm 16 16 16

(11"×17") (11"×17")

LTR LTR 22 28 33

LGL LGL 14 14 14

LTRR LTRR 18 18 18

STMTR STMTR 18 18 18

Reduce II 279.4×431.8mm STMTR 18 18 18

(50.0%) (11"×17") → STMTR III 279.4×431.8mm LTRR 18 18 18 (64.7%) (11"×17") → LTRR IV 279.4×431.8mm LGL 14 14 14 (73.3%) (11"×17") → LGL V LGL → LTRR LTRR 18 18 18 (78.6%)

Enlarge IV STMTR* → 279.4×431.8mm 16 16 16

(200.0%) 279.4×431.8mm (11"×17")

(11"×17")

III LTRR → 279.4×431.8mm 16 16 16 (129.4%) 279.4×431.8mm (11"×17")

(11"×17")

II LGL → 279.4×431.8mm 16 16 16 (121.4%) 279.4×431.8mm (11"×17")

(11"×17") copies/min

Paper size

*STMTR cannot be used as an original. Delivery by copier, Auto paper select ON, Auto density, Non-sort, Cassette

T01-101-08

The above specifications are subject to change for product improvement.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-7 S

CHAPTER 1 GENERAL DESCRIPTION

1.2 Side Paper Deck-L1

Item Description Pickup method Retard Paper accommodation Front loading Paper type (horizontal feed only) Plain paper (65 to 80 g/m2): A4, B5, LTR

Colored paper (Canon-recommended): A4 Capacity 2,500 sheets (approx.; 80 g/m2 paper) Paper size switch By size guide plate/in service mode Dimensions 324 (W) × 591 (D) × 432 (H) mm

12.8 (W) × 23.3 (D) × 17.0 (H) in Weight 30 kg (approx.)/66.1 lb (approx.) Power supply None (DC power supplied by accessories power supply of

host machine)

Operating conditions Same as host machine

T01-102-01

The above specifications are subject to change for product improvement.

1-8 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2 Names of Parts

2.1 External View

CHAPTER 1 GENERAL DESCRIPTION

[3]

[4]

[5]

[6]

[1] ADF [2] Original tray [3] Control panel [4] Front cover [5] Cassette 1 [6] Cassette 2 [7] Delivery tray [8] Multifeeder

[1]

[2]

[7]

[8]

[9]

[9] Right lower cover [10] DIMM ROM replacement cover [11] Network card slot [12] Parallel connector [13] Extension board slot [14] Main power switch [15] Cassette heater switch

[12]

[11]

[13]

[10]

[15] [14]

F01-201-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-9 S

CHAPTER 1 GENERAL DESCRIPTION

[1]

[2]

[3]

[4]

[6]

[1] Copyboard glass [2] DADF reading glass [3] Left cover [4] Left lower rear cover (waste toner

case cover)

[5]

[7]

[5] Developing assembly releasing

lever [6] Feeding assembly releasing lever [7] Duplex feeding assembly releas-

ing lever

F01-201-02

1-10 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2.2 Cross Section

[1] [5] [7] [9] [11][12][8] [10]

[3] [4]

[2]

CHAPTER 1 GENERAL DESCRIPTION

[6]

[13]

[15]

[35]

[34] [30]

[37] [33]

[31] [14] [21] [20] [36]

[16] [23]

[32]

[19] [17]

[18]

[24] [25]

[26] [27] [28] [29]

[22]

F01-202-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-11 S

CHAPTER 1 GENERAL DESCRIPTION

[1] DADF reading glass [2] No. 1 mirror [3] No. 2 mirror [4] No. 3 mirror [5] Scanning lamp [6] CCD unit [7] Copyboard glass [8] Fixing assembly [9] Pre-exporsure lump [10] Laser unit [11] Laser mirror [12] Drum cleaner assembly [13] Primary charging assembly [14] Photosensitive drum [15] Developing cylinder [16] Transfer guide [17] Multifeeder pickup roller [18] Multifeeder separation pad [19] Registration roller

[20] Transfer roller [21] Static eliminator [22] Cassette 1 [23] Cassette 2 [24] Cassette 1 pickup roller [25] Cassette 1 feeding roller [26] Cassette 1 separation roller [27] Cassette 2 pickup roller [28] Cassette 2 feeding roller [29] Cassette 2 separation roller [30] Fixing film [31] Lower fixing roller [32] Pre-transfer roller [33] Fixing delivery roller [34] Outside delivery roller [35] Delivery roller [36] Duplexing roller [37] Reversing frapper

T01-202-01

1-12 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 GENERAL DESCRIPTION

3 System Configuration

3.1 Functional Constr uction

The machine may be broadly divided into the following six functional blocks:

Various

Original

Optical path

CCD PCB

Reader controller

Original Exposure Block

DC controller PCB

Main power supply PCB

Conposit power supply

Original

illumination

PCB

Control Block

Control

panel

Laser scanner

networks or public

telephone

network

Various

accessory

boards

Main controller PCB

System control/ Image Processing Block

Laser driver PCB

Exposure Block

Laser

HDD

Delivery

tray

Charging

Photo-

Cleaning

Feeding

Fixing

Duplexing assembly

sensitive

drum

Separation

Cassette 1 Cassette 2

Development

Image Formation Block

Pickup

Transfer

control

Pickup/Feeding Block

Multi-

feeder

F01-301-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Side paper

deck

(accessory)

1-13 S

CHAPTER 1 GENERAL DESCRIPTION

3.2 Outline of the Electr ical Circuitr y

3.2.1 Construction of the Electrical Circuit

The major electrical mechanisms of the machine are controlled by the following PCBs: [1] Man controller PCB; controls the system as a whole, processes images [2] DC controller PCB; controls the printer unit, controls the finisher communication [3] Reader controller PCB; controls the reader unit, controls the DADF communication

PCB

Laser

drive PCB

Drum

sensor

PCB

Pickup

PCB

DC loads

• Clutch

• Solenoid

• Motor

• Sensor

• Fan

• Etc.

Finisher (accessory)

CPU

(IC6501)

DIMM ROM

CPU (IC300)

SRAM

(IC302)

ROM (IC301)

GATE ARRAY (IC334)

PIO (IC303)

IPC (IC309)

DC controller PCB

Control panel PCB

RAM

HDD

Accessory

boards

CPU (IC1010)

Main controller PCB

CPU

(IC400)

ROM

(IC401)

RAM

(IC402)

EEPROM

(IC403)

IPC

(IC404)

Reader controller PCB

Inverter

PCB

M400

Scanner

motor

CCD PCB

ADF

LAMP1

1-14 S

Accessories

power supply

PCB

Main

power

supply

PCB

Composite

power

supply

PCB

F01-302-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 GENERAL DESCRIPTION

3.3 Inputs to and Outputs from the Major PCBs

3.3.1 Wiring Diagram of the Major PCBs

Laser scanner motor

M10

Laser driver

PCB

Feed

PCB

Drum

sensor

PCB

Conposit

power supply

PCB

J111 J201

Main power supply

PCB

J3128

J500/501

J3129

J1601

J3114

J136

J205

J204

J312

J307/310

J312

J302

J311

J301

J308

J300

controller

PCB

J1015J316

Control

panel

CPU PCB

Main

controller

PCB

J403/407/408

Reader

controller

PCB

J803

J801

J1012

J1025

J1014 J409

J401

LCD

panel

(LCD)

J24

Inverter

HDD

J2005

CCD PCB

J600/601/602

Scanner motor

J25

PCB

M400

Switch

PCB

J402

J4021

Inverter

PCB

Note: The in the diagram indicates connection between PCBs, NOT the flow of signals.

F01-303-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-15 S

CHAPTER 1 GENERAL DESCRIPTION

3.4 Configuration with Accessor ies

3.4.1 Accessories for Original/Paper Feeding

[5]

[4]

[6]

[1]

[2]

[10]

[3]

[7]

[8]

[9]

[1] DADF-H1 [2] Platen Cover TypeE [3] Document Tray-D2 [4] Copy Tray-F1 [5] Saddle Finisher-G1

1-16 S

[6] Puncher Unit-K1/G1/H1 [7] Finisher-J1 [8] Inner 2way Tray-A1 [9] Paper Deck-L1 [10] Cassette Feeding Unit-W1

F01-304-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

3.4.2 Accessory Boards

CHAPTER 1 GENERAL DESCRIPTION

Network Multi-PDL Printer Kit-C1

Boot

ROM

Network

PCB

Ethernet Interface

Adapter iN-E3

Network

PCB

Network Interface

Riser Board-A1

Adapter iN-TR2

Riser

PCB

Super G3 FAX Board-J1

PSEUDO

FAX

UNIT

MODEM

PCB

UNIT

NCU

PCB

Token Ring

TokenRing

PCB

SPEAKER

UNIT

Ethernet

network

TokenRing

network

Public

telephone

network

Super G3 FAX Expansion Kit-B1

F01-304-02

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-17 S

CHAPTER 2

MAIN CONTROLLER

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

1 Basic Construction

1.1 Functional Constr uction

The machine may broadly be divided in to the following functional blocks, with the con-

troller block covering the shaded area:

Reader unit

Control panel

Controller unit

Main controller PCB

Printer unit

F02-101-01

Accessory

boards

HDD

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-1 S

CHAPTER 2 MAIN CONTROLLER

1.2 Outline of the Electr ical Circuitr y

1.2.1 Outline

The major electrical mechanisms of the controller block are controlled by the CPU on the main controller PCB. The CPU, RAM, DIMM, and the ICs and HDD around the CPU have the following functions:

1.2.2 Main Controller PCB

Name Description CPU • Controls the processing of image data from the reader unit.

• Controls the processing of image data to the printer unit.

• Controls the HDD.

• Controls the interface of the following: network, DMA controller, PCI, and ROM/RAM.

RAM • Stores program data and image data temporarily. DIMM-ROM • Stores the system control program.

• Stores the boot program.

T02-102-01

1.2.3 HDD

Item Description HDD • Sores the system software.

• Stores image data for the Box function.

2-2 S

T02-102-02

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Reader unit

CHAPTER 2 MAIN CONTROLLER

Control panel

CPU

DIMM-ROM

RAM

Main controller PCB

Printer unit

F02-102-01

CPU

Accessory boards

HDD

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-3 S

CHAPTER 2 MAIN CONTROLLER

1.3 Star t-Up Sequence

1.3.1 Outline

The system software used to control the machine is stored on the machine’s HDD. The CPU on the main controller PCB reads the system software from the HDD into the SDRAM fitted to the DIMM socket of the main controller PCB.The control panel displays the following screen while the CPU reads the system software from the HDD to the SDRAM, and the progressive bar on the screen indicates the progress of the start-up sequence.

Start-Up Screen

Wait…

2-4 S

Progressive bar

F02-103-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

1.3.2 Start-Up Sequence

When the main power switch is tuned on, the CPU on the main controller CPU executes

the self-diagnostic program stored in the boot ROM.

The self-diagnostic program checks the condition of the SDRAM and the HDD; upon de-

tection of a fault, it will indicate the fact in the control panel in the form of an error

code.

SDRAM

System

area

Image data

area

CPU

HDD

Self-diagnostic

program

Boot ROM

Main controller PCB access to the program during execution

Boot

program

F02-103-02

E601-0000, 0001 Indicates the presence of an error in image transfer information. E602-0001, 0002 Indicates the presence of an error in write/read operation.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-5 S

CHAPTER 2 MAIN CONTROLLER

When the self-diagnostic program ends normally, the boot program also stored in the boot ROM will start up. The boot program reads the system software from the HDD into the system area of the SDRAM.

When the write operation ends, the system software in the SDRAM starts up to initialize the various parts of the machine, at the end of which the control panel will indicate the normal operation screen and, at the same time, the Start key LED changes from red to green to indicate that the machine is ready to accept a job.

The machine’s system software consists of multiple modules, and those modules that are needed for a specific task in question will be called into the system area of the SDRAM for use.

SDRAM

System

area

Image data

area

CPU

HDD

2-6 S

Self-diagnostic

program

Boot ROM

Main controller PCB

access to the program during execution.

flow of the system program.

Boot

program

F02-103-03

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

2 Digital Image Processing

2.1 Outline

The machine’s digital image processing and image memory are controlled by the main

controller PCB. The following is a block diagram of digital image processing:

Reader PG

Main controller unit

Density conversion

(LUT)

Binary processing

(error diffusion method)

(text, text/photo, print photo)

Binary-binary processing density conversion

Enlargement/reduction

(main scanning direction)

Intensity/density conversion

Density adjustment

(F value conversion)

Printer PG

Reader unit

Edge emphasis

Editing

(LOG conversion)

Density correction

(γ conversion)

Binary processing

(dither screen method)

Image memory

control

Image data after

shading

(film photo)

Compression/de-compression,

rotation, enlargement/reduction

SDRAM

I/O control

HDD

Image server

Smoothing

4 or 2

Printer unit

F02-201-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-7 S

CHAPTER 2 MAIN CONTROLLER

2.2 Input Image Processing

The image data from the reader unit is processed for the following:

2.2.1 Image Data from the Reader Unit

The image signals from the reader unit are 8-bit, 256-gradation intensity image signals which have been subjected to shading correction.

The signals arrive from two signal lines (for even- and odd-numbered pixels).

2.2.2 Enlargement/Reduction (main scanning direction)

An image is enlarged or reduced by processing image data when writing it into or reading it from image memory.

2.2.3 Edge Emphasis

For each mode (text, text/photo, print photo, film photo), edge emphasis is executed so as to increase sharpness while suppressing moire.

2.2.4 Editing

The machine provides various editing functions: negative/positive reversal, mirror, fold.

2.2.5 Density Conversion (LUT)

In this block, the intensity image signals are converted into density image signals, and processing is executed so as to enable the best output density curve for a specific mode in question.

a. LOG Conversion

Using a LOG conversion table, intensity image signals based on reflected light are converted into density image signals based on density data.

b. Density Adjustment (F-value conversion)

The F-value table most suited to the setting of the Density key in the control panel is used to adjust the density; it, however, will not be executed in memory copy mode.

c. Density Correction (

The γ conversion table best suited to each specific mode (test, text/photo, print photo, film photo) is used to correct density.

γγ

γ conversion)

γγ

2-8 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

2.2.6 Binary Processing (error diffusion method T-BIC)

In the error diffusion method (T-BIC), the texture is controlled to process the data for optimum printing effects; 8-bit image density signals of each mode (text, text/photo, print photo) are converted into 1-bit image density signals (binary).

2.2.7 Binary (dither screen method)

In the dither screen method, the texture is controlled to process the data for optimum printing effects; 8-bit image density signals for film photo mode are converted into 1-bit image density signals (binary).

Although expressed in binary, the resulting signals enable reproduction in 256 gradations (dither screening of 40×40 pixels).

2.3 Image Memor y Control

The image data after binary processing is controlled for the following:

2.3.1 Compression/De-Compression, Rotation, and Enlargement/Reduc-

tion

The binary data generated as the result of the foregoing processes is subjected to the following: compression/de-compression (for electronic sorting), rotation, resolution conversion.

2.3.2 SDRAM

The image data subjected to image memory control is temporarily stored in SDRAM.

2.3.3 HDD

The HDD functioning as an image server is used to store image data for the Box function.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-9 S

CHAPTER 2 MAIN CONTROLLER

2.4 Output Image Processing

The output image data to the printer unit is subjected to the following processing:

2.4.1 Smoothing

a. When Generating Read Images

In the case of text or test/photo mode, the input image of 600×600 dpi is converted into

1200*×600 dpi by means of smoothing.

*Equivalent. In smoothing, image data is compared against a template consisting of several combina-

tions of pattern matrixes for replacement of selected pixels.

In addition, notch processing is also executed at the same time as a pattern unique to read

image.

b. When Generating Printer (PDL) Images

The image data is subjected to the type of smoothing best suited to PDL, in which

600×600 dpi is converted into 2400*×600 dpi.

*Equivalent.

2.4.2 Binary-Binary Density Conversion (read image output only)

This processing is used as an auxiliary means for adjusting the density of images.

2-10 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

3 Soft Counters

The machine is equipped with soft counters that count the number of prints it has handled; the counter readings may be checked by pressing the Check key in the control panel.

The counters are controlled by the main controller PCB, and each count is incremented when any of the following sensors detects paper during copy/print operation:

When No Delivery Option Is Installed Copy/print operation Sensor used Delivery slot Single-sided PS15 No. 1 delivery sensor Below the inside tray Double-sided 1st side PS18 Duplexing unit outlet sensor

2nd side PS15 No. 1 delivery sensor Below the inside tray

When the Inner 2-Way Tray Is Used Copy/print operation Sensor used Delivery slot Single-sided PS19S No. 2 delivery sensor Above the inside tray

PS21S No. 3 delivery sensor Outside tray PS18 Duplexing unit outlet sensor

Double-sided 1st side PS19S No. 2 delivery sensor Above the inside tray

2nd side PS21S No. 3 delivery sensor Above the inside tray 2nd side PS21S No. 3 delivery sensor Outside tray

When a Finisher Is Installed Copy/print operation Sensor used Delivery slot Single-sided S2 Inlet sensor Finisher delivery tray Double-sided 1st side PS18 Double-sided outlet sensor

2nd side S2 Inlet sensor Finisher delivery tray

When Delivery Is to the Saddle finisher Copy/print operation Sensor used Delivery slot Single-sided PI1 Inlet sensor Finisher delivery tray Double-sided 1st side PS18 Double-sided outlet sensor

2nd side PI1 Inlet sensor Finisher delivery tray

T02-301-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-11 S

CHAPTER 2 MAIN CONTROLLER

The following diagrams show the locations of the sensor in the finisher and the saddle fin-

isher:

Inlet sensor(S2)

F02-301-01

Inlet sensor (PI1)

2-12 S

F02-301-02

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

The counters possess a total of 16 modes, consisting of eight modes for large-size papers and eight modes for small-size papers; the following shows the basic counter modes:

Copy/print mode Large-size Small-size* Local copy A B PDL print C D Box print E F Remote copy print G H Fax receive print I J Report print K L Double-sided print M N Scan O P

*At time of shipment, B4 or smaller; may be changed in service mode to count B4 as large-size.

T02-301-02

The following shows the counter configurations according to mode at time of shipment:

Counter Description*1 Default display Default switch *2

100V model 120/230V model Counter 1 Total (A through L) ON ON Fi xed Counter 2 Total large (ACEGIK) OFF ON May be changed. Counter 3 Copy 1 (ABGH) OFF ON May be changed. Counter 4 Copy 1 large (AG) OFF ON May be changed. Counter 5 Print 1 total (CDEF) OFF OFF May be changed. Counter 6 Fax total (IJ) OFF OFF May be changed.

*1:The notations in the parentheses indicate the corresponding basic counter modes (T02-300-20). *2:The counter description may be changed or enabled/disabled for display in service mode (except

counter 1, whose setting cannot be cannot be changed).

T02-301-03

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-13 S

CHAPTER 2 MAIN CONTROLLER

OPTION>USER>COUNTER1 Use it to enable/disable the display of soft counter 1 in the control panel. OPTION>USER>COUNTER2 Use it to enable/disable the display of soft counter 2 in the control panel, or to change the counter type. OPTION>USER>COUNTER3 Use it to enable/disable the display of soft counter 3 in the control panel, or to change the counter type. OPTION>USER>COUNTER4 Use it to enable/disable the display of soft counter 4 in the control panel, or to change the counter type. OPTION>USER>COUNTER5 Use it to enable/disable the display of soft counter 5 in the control panel, or to change the counter type. OPTION>USER>COUNTER6 Use it to enable or disable the display of soft counter 6 in the control panel, or to change the counter type.

2-14 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

4 Controlling the Power Supply

4.1 Outline

In addition to its control in response to the operation of the main power switch, the main

controller PCB possesses the following control mechanisms in relation to the power supply:

• Standby mode (normal operation)

• Sleep mode 1

• Sleep mode 2

4.2 Power Supply Modes

The machine has the following modes for each of its power supply mechanisms; +3.3V

all-night (3.3 VB), +3.3V non-all night (3.3 VA), +5V, and 24V:

Mode +3.3V all night +3.3V non-all night +5V +24V LCD Standby Yes Yes Yes Yes Yes Sleep mode 1 Yes Yes Yes Yes No Sleep mode 2 Yes No No No No

T02-402-01

4.3 Standby Mode (nor mal operation)

In standby mode, the machine is in operation or is ready operate, and nearly all components are supplied with power; not only the main controller PCB, but also the reader unit, printer unit, and control panel are all ready for communication and control.

4.4 Sleep Mode 1

In sleep mode 1, only the LCD image desplay remains OFF.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-15 S

CHAPTER 2 MAIN CONTROLLER

4.4.1 Shift from Standby Mode to Sleep Mode 1

A shift from standby mode to sleep mode 1 is executed for the following:

• The power switch (soft switch) in the control panel is OFF.

• The machine remains in standby mode and a specific period of time (may be changed in user mode) has passed.

In addition, the following must be true:

• The setting of 'Function key wakeup ON/OFF' under 'Common settings' in user mode is set to 'ON'.

• The setting of 'Energy consumption in Sleep Mode' under 'Common settings' in user mode is set to 'high'.

• The setting of 'NetWare settings' under 'Network settings' in user mode is set to 'ON'.

• The setting of 'AppleTalk settings' under 'Network settings' in user mode is set to ON'.

• The setting of 'DHCP' under 'IP Address / TCP/IP settings' in user mode is set to use.

• A TokenRing board is installed.

• In the fax, timer transmission is selected.

• In the fax, an auto start job is selected.

• An extension of the fax is in use (engaged).

4.4.2 Shift from Sleep Mode 1 to Standby Mode

A shift from sleep mode 1 to standby mode is expected for the following:

• The power switch (soft switch) in the control panel is turned on.

2-16 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

4.5 Sleep Mode 2

In sleep mode 2, only the +3.3V all-night (3.3 VB) power supply is ON. The CPU on the main control paper remains in wait for an interrupt (keeping the program at rest) to limit the consumption of power.

4.5.1 Shift from Standby Mode to Sleep Mode 2

A shift from standby mode to sleep mode 2 is executed under the following:

• The power switch (soft switch) in the control panel is OFF.

• The machine has remained in standby mode for a specific period of time (may be

changed in user mode).

4.5.2 Shift from Sleep Mode 2 to Standby Mode

A shift from sleep mode 2 to standby mode is executed for the following:

• The power switch (soft switch ) in the control panel is ON.

4.5.3 Shift from Sleep Mode 2 to Sleep Mode 1

A shift from sleep mode 2 to sleep mode 1 is executed for the following:

• PDL data is received from the network or from the parallel port.

4.6 Tur ning Off the Power

The power is turned off when the main power switch is turned off. A shift from this sta te may be made only by turning on the main power switch; the shift will be automatic and to standby mode.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-17 S

CHAPTER 2 MAIN CONTROLLER

5 New Functions

5.1 Hard Disk Spool

In hard disk spool, print data is not directly sent to memory for printing, but spooled on the HDD before printing, thus releasing the application program running on the host PC sooner than otherwise.

When this function is used, a print job from the PC is stored in the spool area of the HDD. (The spool area is as large as about 300 MB.) Once spooled, the jobs are then sent to the RIP processing block in the order they have been received.

The jobs are removed from the spool as they are printed, and as many as 100 jobs may be spooled at a time.

The following diagram shows the flow of data, from spooling on the HDD to execution:

HDD

Spool area

job 1 job 2

job n

Network PCB

(1)

PDL data

buffer

area

(3)

(7)

(8)

Binary data

(2)

PDL data

Binary data

F02-501-01

Main controller PCB

(4)

RIP

processing

block

(6)

Compression data

(9)

Page

memory

for printing

(11)

(10)

Binary data

(12)

Image date

Image data

(5)

Image data

Binary data

Print image

processing block

Printer unit

Memory for

development

Compression

circuit

De-compression

circuit

2-18 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 MAIN CONTROLLER

5.2 SMB Pr inting

SMB has been developed so as to use NetBIOS, which specifies an address by means of a computer name, for use solely with a specific protocol. SMB over TCP/IP is designed for use in combination with the TCP/IP protocol, enabling the machine to print data directly from Windows 95/98/ME without going through a Windows NT/2000 sever as is in the case of LPR printing and without the need for an LPR utility. (A Windows work group may be made use of, but Windows NT/2000 cannot be called into the domain.)

On a TCP/IP network an address must be specified by means of an IP address, not the name of the computer in question, requiring conversion of a computer name into an IP address. If a WINS (Windows Internet Name Service) server exits on the network, the function may also be made use of. If it does not exist or is not used, the PC will contact all devices on the network to find out the IP address of the machine before it sends a print job to the machine.

WINS server

Windows 95/98

Ethernet

Protocol:TCP/IP Service:SMB

Windows 95/98Windows 95/98

F02-502-01

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

iR2200 iR2800 iR3300

2-19 S

CHAPTER 2 MAIN CONTROLLER

5.3 LPD Banner

When OPD printing is selected, the following job information will be printed:

LPD Banner (sample)

iR2200-3300 (iN-E2)

USER NAME : ts

HOST NAME : canon

JOB NAME : golfer.ps

F02-503-01

2-20 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 3

INSTALLATION

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 3 INSTALLATION

1 Selecting the Site of Installation

Select the site of installation against the following conditions; if possible, visit the user’s in advance of the delivery of the machine:

1. There must be a power outlet that may be used exclusively for the machine and rated as

indicated (±10%).

2. The temperature of the room must be between 7.5° and 30°C (59° and 86°F) and humid-

ity, between 5% and 80%. Avoid areas near a water faucet, water boiler, humidifier, or refrigerator.

3. The site must not be near a source of fire or must not be subject to dust or ammonium

gas. If the site is exposed to direct rays of the sun, provide curtains.

4. The level of ozone generated by the machine in operation will not affect the health of

the individuals around it. Nevertheless, some may find the odor unpleasant, requir ing good ventilation of the work place.

5. The floor of the site must be level so that the feet of the machine will remain in contact

and the machine itself will remain level.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

3-1 S

CHAPTER 3 INSTALLATION

6. The site must be such that the machine will be at least 10 cm away from any wall, allowing adequate space for work.

10 cm min.

50 cm min.50 cm min.

50 cm min.

F03-100-01

10 cm min.

110 cm min.

50 cm min.

100 cm min.

F03-100-02

7. The site must be well ventilated. Do not install the machine near the air inlet of the room.

3-2 S

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2 Unpacking and Installation

2.1 Before Star ting the Work

Keep the following in mind for the work:

1. If the machine is brought in from a cold to warm place, its pickup/feeding assembly can develop condensation, leading to image faults. Leave the machine alone for at least one hour, and start the work after the machine has become used to the room temperature. The term condensation refers to the symptom that occurs when a piece of metal is brought in from a cold to warm place, cooling the vapor in the air rapidly and turning it into droplets of water on the metal surface.

2. The machine weighs about 80 kg. Be sure to work in a group of four.

CHAPTER 3 INSTALLATION

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

3-3 S

CHAPTER 3 INSTALLATION

2.2 Unpacking and Removing the Fixing Materials

Work Checks/remarks

1) Open the shipping box, and remove the plastic sheets.

• If you are installing the pedestal at the same time, unpack it.

2) While working in a group of four, hold the grips [1], and place it on the pedestal. (weight of body: about 80kg)

Take care so that the main power switch will not be turned on when the machine is lifted.

[1]

3-4 S

[1]

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 3 INSTALLATION

Work Checks/remarks

3) Remove the packing tape of the ma-

[1]

chine.

4) Press the cassette release button, and take out each cassette to the front.

5) Connect the machine and the pedestal using a screw [1].

Other types of pedestal may also be connected using a screw.

6) Slide the cassettes into the machine.

7) Open the cardboard box that comes with the machine, and take out the components and attachments; check to make sure that none of the fol-

lowing is missing:

• User’s Manual

• Drum unit

• Right lower cover

• Cassette size label (inside cassettes)

• Cassette size plate (inside cassette)

• Guidebook (model w/ printer function only)

• CD-ROM (model w/ printer function only)

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

3-5 S

CHAPTER 3 INSTALLATION

2.3 Mounting the Scanner

Work Checks/remarks

1) Remove the screw [1] and the tag [2] used to hold the scanner in place on the left cover of the reader unit.

Keep the screw stored away for possible relocation of the machine.

2.4 Removing the Dummy Drum

Work Checks/remarks

[2]

[1]

1) Open the front cover.

2) Shift down the feeder releasing lever [1] to release the feeding assembly.

3) Turn the developing assembly locking lever [2] counterclockwise to free the developing assembly.

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

[2]

[1]

CHAPTER 3 INSTALLATION

Work Checks/remarks

4) Remove the fixing screw [1] from the dummy drum.

• The removed fixing screw will be used when mounting the drum unit.

5) Pull the dummy drum [2] straight out to the font.

• The removed dummy drum will no longer be used.

2.5 Supplying the Toner

Work Checks/remarks

1) Holding the grip [1] of the developing assembly, pull the developing assembly [2] to the front until it stops.

[2]

[1]

[2]

[1]

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

3-7 S

CHAPTER 3 INSTALLATION

Work Checks/remarks

2) Shake the toner cartridge [1] several items.

3) Set the toner cartridge to the developing assembly, and push it down until the opening tab [2] springs to view.

• The toner cartridge is locked to the developing assembly.

4) While lightly holding down the toner cartridge with one hand, pull the open tab to the front until it stops (where the marking STOP is found).

5) Tap lightly on the top of the toner cartridge so that all toner will drop.

[1]

[2]

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Work Checks/remarks

6) Push in the black cover of the developing assembly back to its initial position.

• The toner cartridge will become disengaged.

7) Remove the toner cartridge.

8) Push in the developing assembly until it butts against the rear.

CHAPTER 3 INSTALLATION

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3-9 S

CHAPTER 3 INSTALLATION

2.6 Mounting the Dr um Unit

Work Checks/remarks

1) Unpack the drum unit, and remove the two releasing members [1] of the primary charging roller. Remove all other packing tape and the like.

1. Do not touch the dump area of the photosensitive drum to avoid damage.

2. Take care not to expose the photosensitive drum to strong light.

3. Take care not to damage the stirrups found at the bottom of the drum unit.

2) Check to make sure that the developing assembly is released; then, holding the drum unit [1] by its long hole, slide inside the machine along the rails [2]. At this time, take full care not to bring the developing assembly in contact with the developing cylinder, which is situated nearby.

[1]

3-10 S

[2]

[1]

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Work Checks/remarks

3) Using the fixing screw [1] removed from the dummy drum previously, secure the dump unit [2] in place.

4) Fill out the date label, and attach it to the front cover of the drum unit.

5) Turn the developing assembly locking lever clockwise to lock the developing assembly in place.

6) Shift up the feeding releasing lever to lock the feeding assembly in place.

CHAPTER 3 INSTALLATION

[2]

[1]

Do not turn on the main power switch while the feeding assembly remains released; otherwise, the fixing assembly will be damaged.

7) Close the front cover.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

3-11 S

CHAPTER 3 INSTALLATION

2.7 Stirr ing the Toner

Work Checks/remarks

1) Connect the power plug to the power outlet.

2) Turn on the main power switch.

• Wait until the control panel indicates that the machine is ready for operation.

3) Start service mode.

4) Make the following selections: COPIER>FUNCTION>INST ALL>TONERS.

5) Press the OK key.

• The stirring operation will last for 240 sec (4 min), after which the operation stops automatically.

6) Press the Reset key twice to end service mode.

7) Execute 'roller clean' in user mode ('adjust/clean'), and execute transfer charging roller resistance detection control (ATVC).

The power supply must be as rated. (The voltage may be ± 10% of the rating, but it must have the rated amperage.)

Press the key, ‘2’ and ‘8’ at the same time, and the key once again.

The following message will appear: “CHECK THE DEVELOPER.” In response, check to see if the developing assembly is properly locked in place.

If you inadvertently stopped stirring of the toner in the middle, be sure to execute ‘TONER-S’ once again.

3-12 S

Display

I/O Adjust Option Test

TONER-S

STRD-POS CARD 0 →( 0) { 1 - 2700}

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Function

Check the Developer

+/- OK

Counter

2.8 Setting the Cassette

Work Checks/remarks

1) Press the cassette releasing button, and slide out the cassette to the front.

2) Check with the user to find out the size of paper to use, and check the size setting (A/B or Inch) using the selection switch [1] of each cassette.

CHAPTER 3 INSTALLATION

[1]

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3-13 S

CHAPTER 3 INSTALLATION

Work Checks/remarks

3) Pick the lever of the side guide plate and the rear guide plate, and adjust it to the appropriate paper size index.

The middle cassette cannot hold A3 or 11×17 paper.

4) Set the paper size dial to suit the selected paper size.

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Set the dial as indicated.

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CHAPTER 3 INSTALLATION

Work Checks/remarks

5) Attach the size label [2] to the cassete size plate [1], and fit the cassette size plate to each cassette.

6) Put paper into the cassettes [3], and slide them into the machine.

[1]

[3]

LTR

[2]

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3-15 S

CHAPTER 3 INSTALLATION

2.9 Checking the Images/Operations

Work Checks/remarks

1) To install the machine not using the 2cassette pedestal, mount the right lower cover [1].

1. Skip this step if the machine is installed on a 2-cassette pedestal.

2. After removing the right lower cover, check to make sure that the cover is securely in place.

Optimum Image

2) Clean the surface of the reading glass of the copyboard.

3) Using the NA-3 Chart as the original, make a print to check the images and the operation.

4) Make user mode settings (e.g., date, time) and service mode settings (COPIER>OPTION>USER) to suit the needs of the user.

• In text mode, the white background

• In text/photo mode, step edge No. 10

• In photo mode, the white background

The non-image width must be as indicated: 2.5±1.5 mm. Checking the Operations

• During copying operation, check to

• During double-sided copying opera-

• For pickup operation, check to make

• There must not be abnormal operating

• Make copies at each default reproduc-

• Make copies in multiple sets, and

[1]

must not be foggy.

must be barely visible. The white background must be free of fogging.

must be free of fogging. (The moire, if any, along the step edges and the halftone area does not indicate a fault.)

make sure the operations are normal.

tion, check to make sure that paper is moved normally in the duplex unit.

sure that pickup from each source of paper is normal.

noise.

tion ratio, and check to make sure that the images are normal.

check to make sure that copies are made specified numbers.

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Work Checks/remarks

5) If necessary in view of the site environment, turn on the cassette heater switch [1].

6) Move the machine to the site of installation; if it is placed on a pedestal, secure it in place using the four adjusters.

7) Clean the area around the machine, and fill out the Service Book.

CHAPTER 3 INSTALLATION

[1]

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3-17 S

CHAPTER 3 INSTALLATION

2.10 Connecting to the Network

Perform the following steps if the machine is equipped with printer functions:

1) Turn off the main power.

2) Connect the network cable to the machine, and turn on the main power.

3) Inform the user’s system administrator that the machine has been installed, and ask him/ her to make the network settings for the machine.

2.11 Checking the Network Connection

Perform the following steps if the machine is equipped with printer functions:

If the user’s network environment is TCP/IP, use the PING function to make sure that the network PCB has properly been installed and the network settings have properly been made. If the user’s network environment is IPX/SPX or AppleTalk, on the other hand, these checks are not needed.

2.11.1 Using the PING Function

1) Make the following selections to select

PING: COPIER>TEST>PING>NETWORK.

2) Enter the IP address using the keypad

on the control panel, and press the OK key .

3) Press the Start key.

• If PING is successful, ‘OK’ will be in-

dicated: otherwise, ‘NG’ will be indicated.

PING

Results (OK/NG)

< 1/1 >

0 . 0 . 0 . 0

IP address input

+/-

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CHAPTER 3 INSTALLATION

2.11.2 Making a Check Using a Remote Host Address

The connection to the network may be checked by executing PING using a remote host address (i.e., the IP address of a PC terminal connected to and operating on the TCP/IP network to which the machine is connected).

1) Inform the user’s system adminisrator that the network connection will be checked using

PING.

2) Check with the user’s system administrator to find out the remote host address.

3) Enter the remote host address in the PING field.

• If ‘OK’ is indicated, the connection to the network is correct.

• If ‘NG’ is indicated, the connection to the network is not correct; investigate the cause as

follows:

2.12 Troubleshooting the Network

Perform the following steps if the machine is equipped with printer functions:

If the connection to the network is not made, the following can be suspected; perform the steps under 2.12.1 to correct the faults: a. The connection between the network and the network PCB is faulty. b. The TCP/IP settings on the machine are faulty. c. The network PCB is faulty, or the PCB is mounted wrongly. d. The user network is faulty.

2.12.1 Checking the Connection of the Network Cable

1) Check to find out if the network cable is correctly connected to the network PCB.

• If the connection is correct, go to 2.12.2.

• If the connection is wrong, correct it, and make a check once again using the remote

host address.

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3-19 S

CHAPTER 3 INSTALLATION

2.12.2 Making a Check Using a Loop-Back Address

A loop-back address is returned before it reaches the network PCB; therefore, executing

PING using it will enable a check on the TCP/IP settings made on the machine.

1) Enter the loop-back address (127.0.0.1) in the PING field.

• If ‘NG’ is indicated, check the TCP/IP settings of the machine once again, and execute PING once again.

• If ‘OK’ is indicated, go to 2.12.3.

2.12.3 Making a Check Using a Local Host Address

The local host address is the IP address of the machine, and executing PING using it will

enable a check on the network PCB (it is retuned after it reaches the network PCB).

1) Enter the IP address of the machine in the PING field.

• If ‘NG’ is indicated, perform the following check/correction, and execute PING once again:

a. If the IP address of the machine is wrong, check the IP address settings made on the ma-

chine once again, or find out if the IP address assigned to the machine is correct or not by consulting the user’s system administrator.

b. If the network has faulty connection, check the connector of the network PC for connec-

tion.

c. If the network PCB is faulty, replace the network PCB.

• If ‘OK’ is indicated, suspect a problem in the user’s network environment; report to the user’s system administrator, and ask for corrective measures.

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CHAPTER 3 INSTALLATION

3 Relocating the Machine

3.1 Prepar ing for Relocation

If the machine must be relocated by truck or other means of transportation after it has

been installed, perform the following:

Do not lift the machine by holding its grips as when moving it over a step; otherwise, the machine will become separated from the pedestal. Be sure to lift the pedestal if the machine is connected to it.

Work Checks/remarks

1) Remove the fixing screw, and detach the drum unit.

2) Fix the scanner in place.

3) Tape the front cover, delivery assembly, and cassette in place.

4) Place a single sheet of A3/11×17 paper on the copyboard glass, and tape the copyboard cover (ADF) in place.

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3-21 S

CHAPTER 3 INSTALLATION

3.2 Lifting the Machine Off the Pedestal

Work Checks/remarks

1) Disconnect the lattice connector of the pedestal from the machine.

2) Slide out the two cassettes from the machine, and remove the screw [1] used to connect the machine to the pedestal.

Remove the screw likewise if the machine is installed to a different type of cassette pedestal.

3) Open the right cover [1] of the pedestal, and release the guide assembly [2] connected to the machine (i.e., shift it down to the right).

4) While working in a group of two or more, hold the grips of the machine, and lift it straight up (pay attention to the pins of the pedestal).

5) Place the machine on the floor or on a desk.

[1]

[2]

[B]

[A]

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[1]

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

4 Installing the Card Reader-C1

[1]

Work Checks/remarks

1) Make the following selections in service mode: COPIER>FUNCTION>INST ALL>CARD; then, enter the card number (1 through

2701).

• Enter the number of the card (of all the cards used by the user) that have the lowest number.

• As many as 300 cards may be used having a number higher than the one entered.

2) Turn off the main power switch.

3) To facilitate the removal of the right rear cover, remove the screws [1] from the rear cover.

CHAPTER 3 INSTALLATION

4) Open the manual feed tray and the right lower cover.

5) Remove the five screws [1] ; and, while opening the right rear cover [2] slightly, detach the right rear cover.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

[2]

[1]

3-23 S

CHAPTER 3 INSTALLATION

Work Checks/remarks

6) Cut off the face plate [1] at the top of the right rear cover with a nipper or the like.

7) Lead out the connector [1] of the card reader on the machine side, and mount the right rear cover.

[1]

8) Connect the connector [2] on the card reader [1] side and the connector [2] on the machine side.

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[1]

[2]

CHAPTER 3 INSTALLATION

Work Checks/remarks

9) While pushing in the connector [1] and the harness [2] inside the machine, fit the boss of the right rear cover into the opening in the card reader support plate; then, secure the card reader to the machine using a screw [3] and a washer [4].

Take care not to trap the connector or the harness.

[3]

[4]

[1]

[2]

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3-25 S

CHAPTER 3 INSTALLATION

5 Installing the Document Tray-D2

Work Checks/remarks

1) Remove the two stickers from the right top of the machine. Using the two stepped screws [1] (RS tightening; M4×10) that come with the machine, mount the document tray [2] to the machine.

• If the work proves to be difficult, loosen the two stepped screws, and try again.

1. Be sure to use the stepped screws designed for the machine; ones for other types come together with the machine.

2. The document tray may be mounted to the left side of the machine.

[1]

[2]

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6 Replacing the Drum Unit

Work Checks/remarks

1) Turn off the main power switch; then, open the front cover.

2) Shift the feeding assembly releasing lever to free the feeding assembly.

3) Turn the developing assembly locking lever counterclockwise to free the developing assembly.

4) Remove the fixing screw from the drum unit. (The removed fixing screw will be used when mounting the new drum unit.)

5) Pull the drum unit straight out to the front.

6) Unpack the new drum unit, and detach the two releasing members of the primary charging roller.

1. Do not touch the drum area to avoid scratching the photosensitive drum.

2. Do not expose the photosensitive drum to strong light.

3. Take care not to damage the stirs found on the bottom of the drum unit.

4. When removing the tape from the rear end of the drum unit, keep the rear end higher than the front cover to prevent spilling waste toner.

CHAPTER 3 INSTALLATION

Tape

Primary charging roller releasing members

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3-27 S

CHAPTER 3 INSTALLATION

Work Checks/remarks

7) Check to see the developing assembly is freed; then, slide in the new drum unit along the rails in the machine slowly. At this time, take full care not to bring the developing assembly into contact with the developing cylinder, which is located very close.

To avoid damaging the stirs found on the bottom of the drum unit, hold the front cover of the drum unit with your right hand while keeping your left hand in the long hole of the left side plate of the drum unit.

Rails

Drum unit

8) Secure the new drum unit in place using the fixing screw you removed in a previous step.

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Drum unit

Screw

Work Checks/remarks

9) Fill out the date label, and attach it to the front cover of the drum unit.

10) Turn the developing assembly locking lever clockwise to lock it in place.

11) Shift up the feeding assembly releasing lever to set the feeding assembly in place.

12) Remove the paper lint cleaning cover using a flat-blade screwdriver.

CHAPTER 3 INSTALLATION

13) Slide out the paper lint cleaning lever, and move it back and forth.

14) Mount the paper lint cleaning cover.

15) Close the front cover.

16) Turn on the main power switch.

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3-29 S

CHAPTER 3 INSTALLATION

Work Checks/remarks

17) Start service move.

18) Make the following selections: COPIER>FUNCTION>DPC>DGAMMA.

19) Press the OK key.

• The machine will pick up paper from cassette 2. (The paper may be of any size.)

• The machine ends APVC correction by delivering a blank sheet.

20) Press the Reset key twice to end service mode.

21) Turn off the main power switch.

Press ; '2' and '8' at the same time, and then once again.

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

READER UNIT

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CONTENTS

Contents

CHAPTER 1 BASIC OPERATION

1 Outline of Electrical Circuitry....... 1-1R

1.1 Outline .................................... 1-1R

1.2 Reader Controller PCB ........... 1-1R

2 Basic Sequence of Operations....... 1-2R

2.1 Basic Sequence of Operations at

Power-On ................................ 1-2R

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

1 Outline of Operations .................... 2-1R

1.1 Outline .................................... 2-1R

1.2 Sequence of Operations (original

exposure)................................. 2-3R

1.2.1 Book Mode, 1 Original,

Copyboard Closed ............ 2-3R

1.2.2 Book Mode, 1 Original,

Copyboard Cover Open.... 2-4R

1.3 Enlargement/Reduction (zoom)

................................................ 2-5R

1.3.1 Changing the Reproduction Ratio in Main Scanning Direction

.......................................... 2-5R

1.3.2 Changing the Reproduction Ratio in Sub Scanning Direction

.......................................... 2-5R

2 Scanner Drive System ................... 2-6R

2.1 Outline .................................... 2-6R

2.2 Controlling the Scanner Motor

................................................ 2-7R

2.2.1 Controlling the Motor When

Scanning an Image ........... 2-7R

2.2.2 Reversing the Scanner After Scanning in Main Reading Di-

rection ............................... 2-8R

3 Controlling the Scanning Lamp (LA2)

....................................................... 2-9R

3.1 Outline .................................... 2-9R

3.2 Scanning Lamp ....................... 2-9R

2.2 Basic Sequence of Operations in

Book Mode ............................. 1-2R

3 Inputs to and Outputs from the Major

PCBs.............................................. 1-3R

3.1 Wiring of Major PCBs ............ 1-3R

3.3 Turning On/Off the Lamp....... 2-9R

3.4 Detecting an Error................. 2-10R

4 Detecting the Size of Originals ... 2-11R

4.1 Outline .................................. 2-11R

4.2 Points of Detection ............... 2-11R

4.3 Outline of Detection ............. 2-11R

4.4 Outline of Detection Operation

.............................................. 2-12R

4.4.1 Book Mode, 1 Original, Copyboard Cover Open .. . 2-12R

4.4.2 Book Mode, 1 Original, Copyboard Cover Close . . . 2-13R

5 Disassembly and Assembly......... 2-15R

5.1 Exposure Lamp ..................... 2-16R

5.1.1 Removing the Exposure Lamp

........................................ 2-16R

5.1.2 After Replacing the Scanning

Lamp ............................... 2-17R

5.2 Scanner Drive Assembly ....... 2-18R

5.2.1 Removing the Scanner Motor

........................................ 2-18R

5.2.2 Mounting the Motor Unit

........................................ 2-19R

5.2.3 Removing the Scanner Drive

Cable ............................... 2-20R

5.2.4 Routing the Scanner Drive

Cable ............................... 2-21R

5.2.5 Adjusting the Position of the No.

1/No. 2 Mirror Base ........ 2-22R

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CONTENTS

5.3 Sensors .................................. 2-24R

5.3.1 Removing the Original Detec-

tion Unit.......................... 2-24R

5.3.2 Removing the HP Sensor

........................................ 2-24R

5.3.3 Removing the Original Cover

Sensor ............................. 2-25R

5.4 PCBs ..................................... 2-26R

5.4.1 Removing the Inverter PCB

........................................ 2-26R

CHAPTER 3 IMAGE PROCESSING SYSTEM

1 Outline ........................................... 3-1R

2 Analog Image Processing.............. 3-2R

2.1 Outline .................................... 3-2R

2.2 Driving the CCD ..................... 3-2R

2.3 Gain Correction and Offset Correc-

tion of the CCD Output .......... 3-3R

2.4 A/D Conversion of the CCD Output

................................................ 3-3R

3 Digital Image Processing .............. 3-4R

3.1 Outline .................................... 3-5R

3.2 Shading Correction ................. 3-5R

3.2.1 Outline .............................. 3-5R

3.2.2 Shading Adjustment ......... 3-6R

3.2.3 Shading Correction........... 3-6R

3.2.4 Edge Gain Correction (ADF in

use) ................................... 3-6R

3.3 Auto Density Adjustment (AE)

................................................ 3-7R

3.3.1 Outline .............................. 3-7R

3.3.2 ABC Circuit...................... 3-7R

3.4 Related Service Mode ............. 3-8R

4 Disassembly and Assembly........... 3-9R

4.1 External Covers..................... 3-10R

4.1.1 External Covers .............. 3-10R

4.1.2 Removing the Reader Right

Cover .............................. 3-10R

4.1.3 Removing the Copyboard Glass

........................................ 3-11R

4.1.4 After Mounting the Copyboard

Glass ............................... 3-11R

4.2 CCDs..................................... 3-12R

4.2.1 Removing the CCD Unit 3-12R

4.2.2 Points to Note When Replacing

the CCD Unit .................. 3-13R

4.3 Frames ................................... 3-14R

4.3.1 Removing the Left ADF Base

Unit ................................. 3-14R

4.3.2 Removing the Reader Upper

Frame .............................. 3-14R

4.3.3 Mounting the Reader Upper

Frame .............................. 3-15R

4.4 PCBs ..................................... 3-16R

4.4.1 Removing the Reader Control-

ler PCB ........................... 3-16R

4.4.2 When Replacing the Reader

Controller PCB ............... 3-16R

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CHAPTER 1

BASIC OPERATION

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 BASIC OPERATION

CCD PCB

ADF

Scanner motor

Reader controller PCB

Controller unit

Printer unit

Inverter PCB

LAMP1

M400

ROM (IC401)

CPU (IC400)

RAM (IC402)

IPC (IC404)

EEPROM (IC403)

1 Outline of Electrical Circuitr y

1.1 Outline

The major mechanisms of the reader unit are controlled by the CPU on the reader control-

ler PCB.

The functions of the major ICs are as indicated in the following table.

1.2 Reader Controller PCB

Name

CPU

RAM

EEP-ROM ROM

• Controls the sequence of scanner operations.

• Controls the original size detection mechanism.

• Controls the CCD.

• Controls the communications with the ADF .

• Stores service mode data.

• Stores user mode data.

• Stores control data.

• Backs up RAM data.

• Stores control programs.

T01-102-01 List of Control Items

Description

• Controls the scanning lamp.

• Controls shading correction.

• Controls service mode.

• Controls the communications with the main controller.

F01-102-01 Major PCBs

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1-1 R

CHAPTER 1 BASIC OPERATION

2 Basic Sequence of Operations

2.1 Basic Sequence of Operations at Power-On

Power switch ON

SREADY

Scanner HP sensor (PS39)

Scanning lamp (LA2) Scanner motor (M3)

Forward

Reverse

*1: Shading adjustment (gain adjustment) is executed 1 sec after the scanning lamp turns

on.

*2: Shading adjustment (CCD original size detection slash level adjustment) is executed 1

sec after the scanning lamp turns on.

F01-201-01

2.2 Basic Sequence of Operations in Book Mode

Start key ON

SCFW

SCRV

STBY

STBYSREADY

Scanner HP sensor (PS39) Scanning lamp (LA2)

Scanner motor (M3)

ReverseForward

Start position Start position

*1: Shading correction (gain adjustment and CCD original size detection slash level adjust-

ment) is executed for every job.

*2: Executed only at the end of a scan job.

F01-202-02

Name of period

SREADY(scanner ready)

From when the power switch is turned on to when shading ad-

Description

justment ends. Or, from when the Start key is turned on to when the scanner

reaches scanner start position. SCFW(scanner forward) SCRV(scanner reverse) STBY(standby)

While the scanner is moving forward to scan the original.

While the scanner is moving in reverse.

From when shading correction ends to when the Start key is

turned on or when the power switch is turned off.

T01-202-01

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 1 BASIC OPERATION

3 Inputs to and Outputs from the Major PCBs

3.1 Wir ing of Major PCBs

J409

DC controller PCB

Controller unit

CCD PCB

J601/J600/J602

Inverter PCB

F01-301-01

Reader controller PCB

J408/J407/J403

J402

J4021

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

1-3 R

CHAPTER 2

ORIGINAL EXPOSURE SYSTEM

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

1 Outline of Operations

1.1 Outline

The major functions of the original exposure system are as follows:

Item Scanning lamp Original Scanning

Scanner position detection Reproduction ratio (zoom)

Scanner drive control

Lens Scanning lamp activation

Original size detection

Description Xenon lamp In book mode: by moving the scanner. With ADF in use: by stream reading while holding the No. 1 mirror base fixed in position. By scanner HP sensor (PS400)

[1] Using the Copyboard: 25% to 800%

• In main scanning direction, image processing is performed by the controller unit.

• In sub scanning direction, the speed of the No. 1 mirror base is changed (50% or higher and lower than 400%), in addition, the image data is processed by the controller unit (lower than 50% and 400% or higher).

[2] Using the ADF: 25% to 200%

• In main scanning direction, the image data is processed by the controller unit.

• In sub scanning direction, the speed at which the originals are moved is changed (50% or higher and lower than 200%), in addition, the image data is processed by the controller unit (lower than 50%and 200% or higher).

The No.1/No.2 mirror base is controlled by means of a stepping motor (M400). Lens array (fixed in position)

[1] Turned on b y an inverter circuit. [2] Monitored for errors. [1] In book mode, by a reflection type sensor in sub scan-

ning direction; by a CCD in main scanning direction.

[2] With the ADF in use, by the ADF.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-1 R

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

The major components of the original exposure system are as follows:

No. 2 mirror

No. 2 mirror base

[4]

Stream reading position (start position)

No. 1 mirror base

No. 1 mirror

No. 3 mirror

F02-101-01

[3]

[5]

[6]

Image leading edge

Scanning lamp

[1]

Original

Copyboard glass

Lens

[2]

CCD

Component [1] Scanning lamp [2] Scanner motor [3] Scanner HP sensor [4] Copyboard cover sensor [5] No.1 mirror base [6] No.2 mirror base

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F02-101-02

Notation LAMP1 M400 PS400 PS401

Xenon lamp (intensity of 40,000 lx) 2-phase stepping motor (under pulse control) Photointerrupter (detects scanner home position) Photointerrupter (detects the state (open/closed) of

Description

copyboard cover)

No. 1 mirror No. 2/No. 3 mirror

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

1.2 Sequence of Operations (or iginal exposure)

1.2.1 Book Mode, 1 Original, Copyboard Closed

Copyboard cover opens

Copyboard cover closes

Start key ON

Forward

SREADY

Reverse

Copyboard cover sensor (PS401)

Scanner HP sensor (PS400)

Scanning lamp (LAMP1)

Scanner motor (M400)

STBY

Point of original size detection

Stream reading

1. The copyboard cover is opened. The scanner moves to the point of original size detection.

2. The copyboard cover is closed. When the original size has been detected, the scanner moves to home position.

3. The Start key is pressed. After shading correction, the scanner moves to start position.

4. The scanner scans the original.

5. The scanner returns to start position (at the speed used for 50% reduction).

6. The scanner moves to home position and remains in wait.

position (start position)

*1: original size detection.*2: shading correction.

F02-102-01

SCFW

Start position

Image leading

edge

SCRV

Point of original size detection

STBY

Start position

Image

Stop

end

position

: No. 1 mirror position.

F02-102-02

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-3 R

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

1.2.2 Book Mode, 1 Original, Copyboard Cover Open

Copyboard cover open

Start key ON

STBY

Copyboard cover sensor (PS401)

Scanner HP sensor (PS400)

Scanning lamp (LAMP1)

Scanner motor (M400)

Point of original size detection

Forward

SREADY

Reverse

*1: original size detection.*2: shading correction.

F02-102-03

SCFW

Start position

SCRV

STBY

Point of original size detection

Start position

Stream reading position

1. The copyboard cover is opened. The scanner moves to the point of original detection.

2. The Start key is pressed. After the original size has been detected, the scanner moves to home position.

3. After shading correction in home position, the scanner moves to start position.

4. The scanner scans the original.

5. The scanner returns to start position (at the speed used for 50% reduction).

6. The scanner moves to the point of original size detection.

(start position)

F02-102-04

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

Image leading edge

Point of original size detection

: No. 1 mirror base

Image end

Stop position

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

1.3 Enlargement/Reduction (zoom)

[1] When the copyboard cover is used, the ratio may be between 25% and 800% and the

speed of the scanner is controlled.

[2] When the ADF is used, the ratio may be between 25% and 400% and the speed of

moving the originals is controlled.

1.3.1 Changing the Reproduction Ratio in Main Scanning Direction

For main scanning direction, the original is read at 100% (for both copyboard and ADF);

the size is changed by processing data in the main controller unit.

[1] To reduce, data units are skipped when writing image data to the line memory. [2] To enlarge, data units are read multiple times when reading image data from the line

memory.

1.3.2 Changing the Reproduction Ratio in Sub Scanning Direction

For sub scanning direction, the speed of the scanner/movement of the original is changed. However, for a reduction between 25% and 49% and enlargement between 401% and 800%, data processing in the main controller assembly is also used in combination.

[1] For enlargement, the speed of the mirror/original is reduced from that used in Direct:

e.g., at 200%, the speed is 1/2 of the speed used in Direct.

[2] For reduction between 50% and 99%, the speed of the mirror/original is increased;

e.g., at 50%, the speed is twice as high as that used in Direct.

(speed ratio)

1/2 1/4

50%

400%200%100%

(image ratio)

F02-103-01

[3] To reduce to between 25% and 49%, the image data read at 50% and 98% is subjected

to skipping (1/2) in the main controller unit.

[4] For an enlargement between 401% and 800%, image data read at 200% to 400% is

sub-jected to repeating (doubling) in the main controller assembly.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

2 Scanner Drive System

2.1 Outline

The following parts are associated with the scanner drive system.

[1]

[9]

[4]

[2] [3]

[7]

[5]

[8]

[10]

[6]

F02-201-01

[1] Scanner Motor (M3) Control Signal

Used to turn on/off the motor and to control its direction and speed of rotation.

[2] Scanner HP Sensor (PS39) Detection Signal

Used to make sure that the No. 1 mirror base is at home position.

[3] Copyboard Cover Sensor (PS40) Detection Signal

Used to detect the state (open or close) of the copyboard cover.

[4] Reader controller PCB [5] No.1 mirror base [6] Scanner motor [7] Scanner HP sensor [8] Copyboard cover sensor [9] Light-blocking plate [10] No.2 mirror base

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

2.2 Controlling the Scanner Motor

The system used to control the scanner motor is constructed as follows:

The motor driver turns on/off the scanner motor and controls its direction and speed of rotation in keeping with the signals from the CPU and motor driver controller.

Reader controller PCB

CPU

Motor driver

Motor driver contoroller

A* B

+24V

J401 1 5 2 3 6 4

Scanner motor

M400

F02-202-01

2.2.1 Controlling the Motor When Scanning an Image

When scanning an image, the motor is controlled as follows, thereby controlling the

movement of the No. 1 mirror base unit:

Stream reading position (start position)

Travel speed

HP Image leading edge Image end

Accelerate Maintain

[1] [2] [3] [4]

Stop

Decelerate

Travel distance

[1] Acceleration. Used to accelerate until the speed most appropriate to the read ratio is

attained. [2] Approach run. Used to ensure that speed stabilizes. [3] Image read. Used to read the image at a specific speed suited to the read ratio. [4] Deceleration. Used to enable the scanner to speed down and stop promptly, starting at

the end of the image.

F02-202-02

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

2.2.2 Reversing the Scanner After Scanning in Main Reading Direction

When the image has been scanned, the No. 1 mirror base is moved in reverse to home po-

sition at the speed used for 50% reduction, regardless of the ratio being used.

E202 (HP detection error)

[1] The No. 1 mirror base does not reach the HP sensor within a specific

period of time.

[2] The HP sensor identifies the presence of the No. 1 mirror base when the

No. 1 mirror base should have been moved away.

E204 (image leading edge detection error)

[1] The ADF does not generate the image leading edge signal in stream

reading mode.

COPIER>ADJUST>ADJ-XY>ADJ-X (scanner image leading edge adjustment)

Enter an appropriate value to adjust the image leading edge position. Range: 250 through 290 (a change of ‘1’ causes a shift of 0.1 mm)

COPIER>FUNCTION>CCD>SHDG-POS (shading position adjustment)

• Execute this mode if a white line still appears after executing COPIER>FUNCTION>CCD>SH-PS-ST or after cleaning the scanner mechanisms.

• After entering a setting and executing COPIER>FUNCTION>CCD>SH-PS-ST, check to make sure that ‘OK’ is indicted. Thereafter, make a test print to be user that no white line is found in its halftone area. Range: 240 to 320 (a multiple of 8 causes a shift of about 0.17 mm)

Vertical size plate

Standard white plate

Decrease

2-8 R

Copyboard glass

Increase

F02-202-03

Shading

Vertical size plate

Standard white plate

position

Copyboard glass

Increase Decrease

F02-202-04

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

3 Controlling the Scanning Lamp (LA2)

3.1 Outline

The system used to control the scanning lamp is constructed as follows and the items of

control include the following:

[1] Turning on and off the scanning lamp. [2] Monitoring the scanning lamp for errors.

Xenon lamp

LAMP1

Inverter PCB

Activation control circuit

J4021

LAMP_ON

INV_ERR

4 2

Reader controller

J402

+24V

5 3 2 4

PCB

CPU

F02-301-01

3.2 Scanning Lamp

The machine’s scanning lamp is a xenon lamp of a non-electrode discharge type, in which

xenon gas is sealed in a tube.

On the outside of the glass tube, two electrodes are arranged parallel to the tube axis, and

the inner side of the glass tube is coated with fluorescent material.

The internal gas discharges and, as a result, the fluorescent material glows when a high-

frequency voltage is applied across the electrodes.

Electrode

F02-302-01

Electrode

Fluorescent

material

ElectrodeElectrode

Opening

Glass tube

3.3 Tur ning On/Off the Lamp

The scanning lamp is turned on/off in response to the drive signal (LAMP_ON) from the CPU on the reader controller PCB. When the signal is generated, the inverter generates a high-frequency voltage using the drive voltage (+24 V) supplied by the reader controller PCB to turn on the xenon tube.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

3.4 Detecting an Error

The reader controller circuit generates the error signal (INV_ERR) in response to an error (e.g., output open, short circuit, leak) in the inverter circuit. A fault in the lamp (low intensity, activation failure) will be identified as an activation error caused by lack of intensity during initial activation (e.g., at time of shading correction).

E220

It is used to indicate a fault in the inverter PCB.

E225

It is used to indicate a fault in the scanning lamp (xenon tube).

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

4 Detecting the Size of Originals

4.1 Outline

The machine automatically identifies the size of originals based on the combination of in-

tensities measured by reflection type sensors and CCD at specific points.

• For main scanning direction, the CCD is used to take measurements (if AB, 4 points; if Inch, 2 points).

• For sub scanning direction, a reflection type photosensor is used (1 point).

4.2 Points of Detection

For main scanning direction, the No. 1 mirror base is moved to the following points in re-

lation to the position of the original to measure the intensity at each point.

For sub scanning direction, on the other hand, measurements are taken while holding the

sensor in place at a specific point.

AB-Configuration Inch-Configuration

Original sensor Original sensor

Point of original detection 1

Point of original detection 2

Point of original detection 3 Point of original detection 4

Point of CCD original detection

B5R

A4R

Point of original detection 1

Point of original detection 2

Point of CCD original detection

LTRR

LTR

LGL

279.4×431.8mm (11"×17")

F02-402-01

4.3 Outline of Detection

The machine identifies the size of originals in the following two steps:

[1] Detecting External Light (main scanning direction only)

While keeping the scanning lamp off, the CCD level at each point of detection in main scanning direction is measured. A point at which external light is detected will be identified as indicating the absence of an original, enabling the identification of the width of an original.

[2] Detecting the Sensor Output Level

The scanning lamp is turned on, and the CCD level at each point of detection in main scanning direction is measured. In addition, the reflection type photosensor in sub scanning direction is turned on to measure the sensor output. The combination of these output measurements is used to identify the size of the original. For specific movements, see the pages that follow.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

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CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

4.4 Outline of Detection Operation

4.4.1 Book Mode, 1 Original, Copyboard Cover Open

Xenon lamp

Copyboard cover

Reader unit

(external light)

Point of original detection 1 Point of original detection 2 Point of original detection 3 Point of original detection 4

Point of original detection

Original (A4R)

F02-404-01

Original sensor

Copyboard glass

[1] The scanner remains in wait.

No. 1 mirror base: at HP Xenon lamp: off Original sensor: disabled

[2] The copyboard is opened.

Detection starts of external light in main scanning direction. No. 1 mirror base: to point of original detection Xenon lamp: off Original sensor: disabled

[3] An original is placed.

The width of the original is identified in relation to the presence/absence of external light; here, the absence of an original is identified at points in question, eliminating B5, B4, A4, and A3.

[4] The Start key is pressed.

In response, original detection is started. For main scanning direction, the xenon lamp is turned on to check for reflected light by the CCD (4 points). For sub scanning direction, the original sensor starts detection. The absence of external light is identified as indicating the absence of an original. The machine will identify the size of an original based on the combination of the results (T02-404-01)

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2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

CHAPTER 2 ORIGINAL EXPOSURE SYSTEM

AB-Configuration

Originals size

Point of CCD detection

1234 A3 B4 A4R A4 B5

Original

senso

Inch-Configuration

Originals

size

11"×17" LGL LTRR LTR None

Point of CCD detection

B5R None

: reflection present : reflection absent

T02-404-01

4.4.2 Book Mode, 1 Original, Copyboard Cover Close

Xenon lamp

Copyboard cover

Reader unit

(external light)

Original sensor

Point of original detection 1 Point of original detection 2 Point of original detection 3 Point of original detection 4

Point of original detection

Copyboard glass

[1] The scanner remains in wait.

No. 1 mirror base: HP Xenon lamp: off Original sensor: disabled

[2] The copyboard cover is opened.

Detection starts of external light in main scanning direction. No. 1 mirror base: to point of original detection Xenon lamp: off Original sensor: disabled

Originals

sensor

(external light)

[3] An original is set.

Original (A4R)

The width of an original is identified in terms of the presence or absence of external light; here, the external light is blocked and the absence of an original is identified, excluding B5, B4, A4, and A3.

2001 CANON INC. 2000 2000 2000 2000 CANON iR2200/iR2800/iR3300 REV.0 MAR. 2001

2-13 R

Canon IR2200, IR2800, IR3300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

1 Symbols Used

2 Outline of the Manual