Campbell Hausfeld TL1017, TL1049, TL1002 User Manual

OPERATING INSTRUCTIONS
CAMPBELL
IMPACT WRENCH
HAUSFELD
MODELS TL1002, TL1017 AND TL1049
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMA­TION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
Description
Do-It-Yourself (DIY) impact wrenches are air tools designed for removing and installing nuts and bolts such as lug nuts, exhaust system clamps, etc.
Unpacking
General Safety Information
This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.
1. Read all manuals included with this product care­fully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.
General Safety (Continued)
9. Always use attachments designed for use with air powered tools. Do not use damaged or worn attach­ments.
!
WARNING
DO NOT USE HAND-TOOL SOCKETS. USE IM­PACT-QUALITY SOCKETS ONLY. HAND-TOOL SOCKETS ARE "GLASS-HARD" AND WILL SHAT­TER AND CAN CAUSE SERIOUS PERSONAL IN­JURY IF USED WITH AIR TOOLS.
10. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.
11. Protect air lines from damage or puncture.
12. Never point an air tool at oneself or any other person. Serious injury could occur.
13. Check air hoses for weak or worn condition before each use. Make sure all connections are secure.
!
!
DANGER
DO NOT EXCEED MAXIMUM OPERATING PRES­SURE OF THE AIR TOOL (90 PSI). THE AIR TOOL COULD EXPLODE AND RESULT IN DEATH OR SERIOUS PERSONAL INJURY.
3. Do not exceed any pressure rating of any compo­nent in the system.
4. Disconnect the air tool from air supply before changing tools or attachments, servicing and dur­ing nonoperation.
5. Always wear safety glasses during operation.
6. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving parts and result in serious personal injury.
7. Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury.
8. Do not depress trigger when connecting the air supply hose.
!
!
WARNING
RELEASE ALL PRESSURE FROM THE SYSTEM BEFORE ATTEMPTING TO INSTALL, SERVICE, RELOCATE OR PERFORM ANY MAINTENANCE.
14. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
15. Do not put hands near or under moving parts.
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Operation
LUBRICATION Proper lubrication is the owner's responsibility. Failure to lubricate the air tool properly will dramatically shorten the life of the tool and will void the warranty.
!
CAUTION
This impact wrench REQUIRES lubrication BE­FORE the initial use and BEFORE and AFTER each additional use.
Impact wrenches require lubrication throughout the life of the tool and must be lubricated in two separate areas:
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IN230000AV 9/93
IN230000AV MODELS TL1002, TL1017 AND TL1049
Operation (Continued)
ANVIL
EXHAUST PORT
FORWARD/
REVERSE
BUTTON
REGULATOR
1/4" NPT FEMALE
OIL PORT HOLE ON
BACK SIDE
TRIGGER
AIR INLET
MODEL
TL1002
REMOVE
SCREW FOR
OIL PORT
HOLE
ANVIL
FORWARD
LEVER
REVERSE
LEVER
REGULATOR
Figure 1 Impact Wrench Features
the air motor and the impact mechanism. Follow the outlined procedures and refer to Figure 1 for details. Campbell Hausfeld air tool oil (ST127000AV) is recom­mended because this oil cleans, lubricates and inhibits rust all in one step.
Air Motor Lubrication.
OIL PORT
EXHAUST
PORT
UNDER-
NEATH
1/4" NPT FEMALE
AIR INLET MODEL
TL1017
ANVIL
EXHAUST
PORT
TRIGGER
REGULATOR
HOLE
FORWARD/
REVERSE
SWITCH
1/4" NPT FEMALE
AIR INLET
MODEL TL1049
reverse directions for 20 to 30 seconds. Oil will discharge from the exhaust port when air pressure is applied.
Impact Mechanism Lubrication.
The impact mechanism should be lubricated monthly.
The motor must be lubricated daily. An air motor cannot be oiled too often.
!
WARNING
!
DISCONNECT THE IMPACT WRENCH FROM THE AIR SUPPLY BEFORE LUBRICATING.
1. Disconnect the impact wrench from the air supply.
2. Turn the impact wrench upside down.
3. Simultaneously (at the same time), pull the trigger and pour a teaspoon of Campbell Hausfeld oil in the air inlet. Then, push the forward and reverse button in both directions.
!
WARNING
!
AFTER AN AIR TOOL HAS BEEN LUBRICATED, OIL WILL DISCHARGE THROUGH THE EXHAUST PORT DURING THE FIRST FEW SECONDS OF OPERATION. THUS, THE EXHAUST PORT MUST BE COVERED WITH A TOWEL BEFORE APPLY­ING AIR PRESSURE. FAILURE TO COVER THE EXHAUST PORT CAN RESULT IN SERIOUS IN­JURY.
4. Connect the impact wrench to the air supply and cover the exhaust port with a towel (See Figure 1). Run the impact wrench in both the forward and
!
WARNING
!
DISCONNECT THE IMPACT WRENCH FROM THE AIR SUPPLY BEFORE LUBRICATING.
1. Disconnect the impact wrench from the air supply.
2. Remove the allen head screw from the oil port hole on the right side of the tool that has "OIL" stamped below the hole for model TL1002. For model TL1049, the screw is located on the left hand side of the tool near the exhaust port. For model TL1017, the screw is located in front of the forward/reverse lever.
3. Put three teaspoons of Campbell Hausfeld air tool oil in the oil port hole. Replace the screw.
4. Reconnect the air supply to the impact wrench and run for 20 to 30 seconds. Lubricate the entire impact mechanism by rotating the tool upside down and sideways while running the tool.
5. Remove the screw and hold the oil port hole over a suitable container to allow excess oil to drain.
6. If the oil is dirty, repeat the procedure above until the oil comes out clear. Install the screw and tighten. The residual oil remaining in the impact mechanism chamber is all that is needed for proper lubrication.
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IN230000AV
MODELS TL1002, TL1017 AND TL1049
Operation (Continued)
QUICK
COUPLER
(WHIP)
HOSE
HOSE
REGULATOR
AIR INLET (OIL HERE DAILY IF NOT USING AN AIR TOOL OILER)
QUICK
CONNECTOR
LEADER
DO NOT INSTALL A
QUICK COUPLER HERE
Figure 2 - Air Hose Hook-up
SPEED ADJUSTMENT The impact wrench should never be used to set torque. Use a torque wrench to set the torque. Models TL1002, TL1017 and TL1049 are equipped with regulators for speed adjustment (See Figure 2).
To remove nuts, set the regulator to the maximum setting. To install nuts, set the regulator to the minimum to medium setting. Do not overtighten the nuts.
AIR HOSE Figure 2 illustrates a recommended air hose hook-up.
NOTE: It is not recommended to install a quick coupler between the impact wrench and the leader (whip) hose (See Figure 2).
Using fittings or air hoses which are too small can create a pressure drop and reduce the power of the tool. For models TL1002, TL1017 and TL1049, using 3/8" (I.D.) fittings with 1/4" NPT threads are recommended. Most compressors are shipped with a short, 1/4" I.D. hose. For proper performance and more convenience, use a 3/8" I.D. hose. Hoses longer than 50 feet should have a 1/2" I.D.
QUICK
COUPLER
(OPTIONAL)
QUICK
CONNECTOR
AIR
(OPTIONAL)
AIR TOOL MANUFACTURERS RECOMMEND THAT AN AIR FIL­TER AND OILER BE USED TO INCREASE THE LIFE OF THE TOOL.
OILER
FILTER
REGULATOR
!
WARNING
AIR SUPPLY
DRAIN (WATER TRAP)
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NEVER CARRY A TOOL BY THE HOSE OR PULL THE HOSE TO MOVE THE TOOL OR A COMPRES­SOR. KEEP HOSES AWAY FROM HEAT, OIL AND SHARP EDGES. REPLACE ANY HOSE THAT IS DAMAGED, WEAK OR WORN.
STORAGE The impact wrench must be lubricated before storing. Follow the air motor lubrication instructions with an exception to step 4. Only run the impact wrench for 2 to 3 seconds instead of 20 to 30 seconds because more oil needs to remain in the impact wrench when storing.
Technical Service
For information regarding the operation or repair of this product, please call 1-800-543-6400. If you are calling from Ohio or outside the continental United States, please call collect, 1-513-367-1182.
Specifications & Performance
MODEL AVERAGE MAX MAX AIR EXTENDED
# SCFM & PSI RPM TORQUE INLET DRIVE WEIGHT ANVIL
TL1002 5.1 @ 90 7000 230 ft/lb 1/4" NPT (Female) 1/2" Sq 5 lb NA TL1017 2.4 @ 90 10,000 75 ft/lb 1/4" NPT (Female) 3/8" Sq 2 lb N/A TL1049 2.5 @ 90 10,000 75 ft/lb 1/4" NPT (Female) 3/8" Sq 3 lb NA
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IN230000AV MODELS TL1002, TL1017 AND TL1049
General Troubleshooting Guide
SYMPTOM POSSIBLE CAUSE (S) CORRECTIVE ACTION
Tool runs slowly or will not operate.
Moisture blowing out of tool
1. Grit or gum in tool.
2. No oil in tool.
3. Low air pressure.
4. Air hose leaks.
5. Pressure drops.
6. Worn rotor blade in motor.
7. Worn ball bearing in motor.
1. Water in tank.
2. Water in the air lines/hoses.
1. Flush the tool with Campbell Hausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. If Campbell Hausfeld oil is not used, lubricate the tool after cleaning.
2. Lubricate the tool according to the lubrication instructions in this manual.
3.a. Adjust the regulator on the tool to the maximum setting.
3.b. Adjust the compressor regulator to tool maximum while the tool is running free.
4. Tighten and seal hose fittings if leaks are found.
5.a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2" or larger depending on the total length of the hose.
5.b. Do not use a multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.
6. Replace rotor blade.
7. Remove and inspect bearing for rust, dirt and grit or worn race. Replace or clean and regrease bearing with bearing grease.
1. Drain tank. (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.
2.a. Install a water separator/filter. NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.
2. b. Install an air dryer.
2. c. If the original separator will not separate all the water from the air, install a Campbell Hausfeld belt air filter (MP2121).
Impact Mechanism Troubleshooting Guide
Impacts slowly or will not impact.
1. DURATION: One year from the date of purchase by the original purchaser.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld The Scott Fetzer Company 100 Production Drive Harrison, Ohio, 45030 Telephone: (513) 367-4811.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld portable air compressor, air tool or supplementary air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Defects on material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you. B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied with product. D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment. E. Normal adjustments which are explained in the owner’s manual(s) provided with the product, i.e. belts, pressure switch. F. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets. G. Electric motor and gasoline engine components are expressly excluded from coverage under this limited warranty. Such components should be returned by the purchaser to the original manufacturer or to its authorized repair stations for service.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which have failed within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser. B. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: A. Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts. B. If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact the Campbell Hausfeld Product Service Department (see paragraph 2). This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.
1. Lack of lubrication.
2. Tool regulator set in wrong position.
3. In-line regulator or compressor regulator set too low.
Limited Warranty
1. Lubricate the air motor and the impact mechanism. (See Lubrication section of this manual).
2. Adjust the regulator setting of the tool.
3. Adjust regulators in the air system (See Figure 2).
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