Campbell Hausfeld TL103700AV User Manual

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See Warranty on page 4 for important information about commercial use of this product.

Operatingti Instructionsstr cti s & Parts Manual

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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Air Operated

Grease Gun

Table of Contents

 

Description . . . . . . . . . . . . . . . . . . . .

. .1

Unpacking . . . . . . . . . . . . . . . . . . . . .

. .1

Safety Guidelines . . . . . . . . . . . . . . .

. .1

General Safety Information . . . . . . .

. .1

Assembly . . . . . . . . . . . . . . . . . . . . . .

. .2

Pre-operation . . . . . . . . . . . . . . . . . .

. .2

Operation . . . . . . . . . . . . . . . . . . . . .

2-3

Troubleshooting Chart .. .. .. .. .. .. .. .. .. .. ..

.. ..3

Warranty . . . . . . . . . . . . . . . . . . . . . . .

.4

Description

Air operated grease guns are air tools designed for lubricating automobiles, recreational vehicles, machinery and farm equipment..

Unpacking

When unpacking this product, carefully inspect for any damage that may

have occurred during transit.. Check to be sure all supplied accessories are enclosed with the unit..

Safety Guidelines

This manual contains information that is very important to know and understand.. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS.. To help

recognize this information, observe the following symbols..

Danger indicates an imminently

hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates a potentially

hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially

hazardous situation which, if not

Gun Head

Slotted

Screws

 

 

Exhaust

 

Port Hole

Air Vent

Trigger

 

Bulk Fill Valve

 

Container

1/4 inch Female

NPT Air Inlet

Tube

 

Grease

Plunger Release

Fitting

Plunger Handle

Adaptor

 

avoided, MAY result in minor or moderate injury.

Notice indicates important

information, that if not followed, may cause damage to equipment.

NOTE: Information that requires special attention..

2.Only persons well acquainted with these rules of safe operation should be allowed to use the air tool..

Do not exceed the maximum operating

pressure of the air tool (90 psi). This can reduce the life of the tool.

3.Do not exceed any pressure rating of any component in the system..

General Safety Information

California proposition 65

This product or

its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

General Safety

This product is part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules..

1.. Read all manuals included

with this product carefully..

MANUAL

Be thoroughly familiar with the controls and the

proper use of the equipment..

4.Disconnect air tool from air supply before changing tools or attachments, servicing and during non-operation..

Safety glasses must be worn during operation.

5.Do not wear loose fitting clothing, scarves, neck ties or jewelry when operating any tool.. Loose clothing or jewelry may

become caught in moving parts and result in serious personal injury..

6.Do not depress trigger when connecting the air supply hose..

7.Always use attachments designed for use with air powered tools.. Do not use damaged or worn attachments..

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

© 2010 Campbell Hausfeld/Scott Fetzer

For parts, product & service information

IN230402AV 8/10

 

visit www.chpower.com

 

Operating Instructions

8. Protect air lines from damage or

Operation

back and lock into place..

 

 

 

 

puncture..

filling the canister

2. Insert the bulk fill valve into the

9. Never point an air tool at oneself or

filler pump socket..

 

 

 

 

any other person.. Serious injury

(There are three methods to load the

3. Fill the container tube and

 

could occur..

air grease gun..)

 

disconnect the grease gun from the

10. Check air hoses for weak or worn

MEthod 1 - Cartridge (See Figure 1)

filler..

 

condition before each use.. Make

 

 

 

 

 

 

 

4. Press the plunger release to release

 

sure all connections are secure..

 

 

 

 

 

 

 

the plunger handle rod and push

 

 

 

Release all

 

 

 

 

 

 

 

 

 

 

 

 

 

the plunger handle back into the

 

 

 

pressure

 

 

 

 

 

container tube..

 

 

 

 

 

 

from the system before

 

 

 

 

 

 

 

 

 

 

 

attempting to install, service,

 

 

 

 

 

Method 3 - Bulk Filling

 

 

 

 

 

relocate or perform any

 

 

 

 

 

Figure 1 - Cartridge Replacement

(See Figure 3)

maintenance.

 

 

 

 

 

 

 

 

 

 

11. Keep all nuts, bolts and screws tight

1. Unscrew the gun head from the

 

 

 

container tube..

 

 

and ensure equipment is in safe

 

 

 

 

 

 

 

working condition..

2. Pull the plunger handle completely

 

 

12. Do not put hands near or under

 

back and lock into place..

 

 

 

 

 

 

moving parts..

3. Insert the open end of a grease

 

 

Excessive exposure

 

cartridge into the container tube

 

 

 

and completely push in the

 

 

to vibration,

 

 

 

 

cartridge..

 

 

working in awkward positions and

 

 

 

4. Remove the seal from the cartridge..

 

 

repetitive work motions can cause

 

 

injury to hands and arms. Stop using

5.

Screw the gun head and container

Figure 3 - Bulk Filling

any tool if discomfort, numbness,

 

tube back together..

 

 

tingling or pain occur and consult a

 

1.

Unscrew the gun head from the

6.

Press the plunger release to release

physician.

 

container tube..

Never carry a tool

 

the plunger handle rod and push

 

 

2.

Pull the plunger handle back

 

the plunger handle back into the

by the hose or pull

 

 

container tube..

 

approximately 2 to 3 inches and fill

the hose to move the tool or a

 

 

compressor. Keep hoses away from

 

 

 

this section of the container tube..

heat, oil and sharp edges. Replace any

Method 2 - Filler Pump

 

Repeat this process until the entire

hose that is damaged, weak or worn.

 

container tube is filled.. Be careful to

 

(See Figure 2)

 

Assembly

 

pack without air pockets..

 

 

 

 

 

3. Screw the gun head and container

System setup

 

 

 

 

 

tube back together..

PLEASE REFER TO AIR TOOL AND SPRAY

 

 

 

 

 

4. Press the plunger release to release

GUN SET-UP (IN170102AV) FOR AIR

 

 

 

 

 

the plunger handle rod and push

SYSTEM HOOK-UP INSTRUCTIONS..

 

 

 

 

 

 

the plunger handle back into the

Using fittings or air hoses which are too

 

 

 

 

 

 

container tube..

small can create a pressure drop which

 

 

 

 

 

 

 

will result in a loss of power in the tool..

 

 

 

 

 

Figure 2 - Filler Pump Method

 

 

 

1. Pull the plunger handle completely

 

 

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2

Operating Instructions

Removing air pockets from grease gun

There are air pockets in the container tube if the tool operates but grease will not eject from spout.. To remove air pockets from the grease gun, follow the outlined procedures..

1.Unscrew the gun head 1 to 1-1/2 turns..

NOTE: Warming the grease aids in removing air pockets.. Stand the gun in an upright position to prevent air pockets from forming in the middle of the cartridge..

2.Pull the plunger handle back and release quickly.. Repeat this step several times..

3.Push the plunger handle back into the container tube and screw the gun head and container tube back together..

4.Press the air vent several times to relieve any air pockets near the top of the container tube.. When all of the air is gone, grease will start to seep out of the air vent valve..

Release all pressure from the

system before attempting to install, service, relocate or perform any maintenance.

Disconnect the grease gun from

the air supply before lubricating.

The piston must be lubricated periodically.. Proper lubrication extends the life of the tool and creates a better sealing action for the piston.. Under heavy usage, the piston should be greased with bearing grease every four months and for light usage only once a year.. To grease the piston, follow the outlined procedures..

1.Disconnect the air grease gun from the air supply..

2.Remove the four slotted screws on the gun head and remove the spring and the piston..

3.Apply a film of bearing grease around the exterior of the rubber skirt of the piston and a thin film of grease on the inside of the cylinder..

4.Install the spring, piston and the four slotted screws..

Technical Service

For information regarding the operation or repair of this product, please call 1-800-543-6400..

Replacement Parts Information

For information regarding where to order replacement parts, call toll free 1-800-543-6400.. Please provide the following information:

Model number

Stamped code

Part number and description

Address parts correspondence to:

Campbell Hausfeld

100 Production Drive Harrison, Ohio 45030 U..S..A..

Troubleshooting Chart

Symptom

Possible Cause(s)

Corrective Action

Tool will not operate

1. No grease in tool

1.

Lubricate the tool according to the lubrication

 

 

 

 

instructions in this manual

 

2.

Low air pressure

2.

Adjust the compressor regulator as needed

 

3.

Air hose leaks

3.

Tighten and seal hose fittings if leaks are found

 

 

 

 

Tool operates, but grease will

1. Cold, thick grease

1.

Bring tool inside and warm to room temperature of

not eject from spout

 

 

 

70-85°F.. Stand the gun in an upright position to prevent

 

 

 

 

air pockets forming in the middle of the cartridge

 

2.

Spring is still compressed

2.

Pull the plunger handle back and release quickly.. Make

 

 

 

 

sure the catch plate is released

 

3.

Out of grease

3.

Refill container tube

 

4.

Air pockets in container tube

4.

Remove air pockets (See Removing Air Pockets section)

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3

Operating Instructions

Limited Warranty

1.DURATION: From the date of purchase by the original purchaser as follows: one (1) year..

2.WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400..

3..WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product..

4..WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air operated grease gun..

5..WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below..

6..WHAT IS NOT COVERED UNDER THIS WARRANTY:

A.Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION.. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase.. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you..

B.ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT.. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you..

C.Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied with product.. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices.. If such safety devices are removed or altered, this warranty is void..

D.Normal adjustments which are explained in the owner’s manual(s) provided with the product..

E.Items or service that are normally required to maintain the product, e..g.. o-rings, springs, gaskets, packings or seals, or any other expendable part not specifically listed.. These items will only be covered for ninety (90) days from date of original purchase..

7.RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period..

8.RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records..

B..Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options.. Freight costs must be borne by the purchaser..

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s)..

9.WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts..

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights.. You may also have other rights which vary from state to state or country to country..

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