Campbell Hausfeld TL1017, TL1049, TL1002 User Manual

OPERATING INSTRUCTIONS

CAMPBELL

IMPACT WRENCH

HAUSFELD

MODELS TL1002, TL1017 AND TL1049

READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE
PRODUCT DESCRIBED. PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMA­TION. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR
PROPERTY DAMAGE. RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.

Description

Do-It-Yourself (DIY) impact wrenches are air tools
designed for removing and installing nuts and bolts
such as lug nuts, exhaust system clamps, etc.

Unpacking

When unpacking this product, carefully inspect for any
damage that may have occurred during transit. Make
sure any loose fittings, bolts, etc., are tightened before
putting this product into service.

General Safety Information

This product is a part of a high pressure system and the
following safety precautions must be followed at all
times along with any other existing safety rules.

1. Read all manuals included with this product care­fully. Be thoroughly familiar with the controls and
the proper use of the equipment.

2. Only persons well acquainted with these rules of
safe operation should be allowed to use the
air tool.

General Safety (Continued)

9. Always use attachments designed for use with air
powered tools. Do not use damaged or worn attach­ments.

!

WARNING

DO NOT USE HAND-TOOL SOCKETS. USE IM­PACT-QUALITY SOCKETS ONLY. HAND-TOOL
SOCKETS ARE "GLASS-HARD" AND WILL SHAT­TER AND CAN CAUSE SERIOUS PERSONAL IN­JURY IF USED WITH AIR TOOLS.

10. Never trigger the tool when not applied to a work
object. Attachments must be securely attached.
Loose attachments can cause serious injury.

11. Protect air lines from damage or puncture.

12. Never point an air tool at oneself or any other
person. Serious injury could occur.

13. Check air hoses for weak or worn condition before
each use. Make sure all connections are secure.

!

!

DANGER

DO NOT EXCEED MAXIMUM OPERATING PRES­SURE OF THE AIR TOOL (90 PSI). THE AIR TOOL
COULD EXPLODE AND RESULT IN DEATH OR
SERIOUS PERSONAL INJURY.

3. Do not exceed any pressure rating of any compo­nent in the system.

4. Disconnect the air tool from air supply before
changing tools or attachments, servicing and dur­ing nonoperation.

5. Always wear safety glasses during operation.

6. Do not wear loose fitting clothing, scarves, or neck
ties. Loose clothing may become caught in moving
parts and result in serious personal injury.

7. Do not wear jewelry when operating any tool.
Jewelry may become caught in moving parts
and result in serious personal injury.

8. Do not depress trigger when connecting the air
supply hose.

!

!

WARNING

RELEASE ALL PRESSURE FROM THE SYSTEM
BEFORE ATTEMPTING TO INSTALL, SERVICE,
RELOCATE OR PERFORM ANY MAINTENANCE.

14. Keep all nuts, bolts and screws tight and ensure
equipment is in safe working condition.

15. Do not put hands near or under moving parts.

!

Operation

LUBRICATION
Proper lubrication is the owner's responsibility. Failure
to lubricate the air tool properly will dramatically shorten
the life of the tool and will void the warranty.

!

CAUTION

This impact wrench REQUIRES lubrication BE­FORE the initial use and BEFORE and AFTER each
additional use.

Impact wrenches require lubrication throughout the life
of the tool and must be lubricated in two separate areas:

– 1 –

IN230000AV 9/93

IN230000AV MODELS TL1002, TL1017 AND TL1049

Operation (Continued)

ANVIL

EXHAUST PORT

FORWARD/

REVERSE

BUTTON

REGULATOR

1/4" NPT FEMALE

OIL PORT
HOLE ON

BACK SIDE

TRIGGER

AIR INLET

MODEL

TL1002

REMOVE

SCREW FOR

OIL PORT

HOLE

ANVIL

FORWARD

LEVER

REVERSE

LEVER

REGULATOR

Figure 1 Impact Wrench Features

the air motor and the impact mechanism. Follow the
outlined procedures and refer to Figure 1 for details.
Campbell Hausfeld air tool oil (ST127000AV) is recom­mended because this oil cleans, lubricates and inhibits
rust all in one step.

Air Motor Lubrication.

OIL PORT

EXHAUST

PORT

UNDER-

NEATH

1/4" NPT
FEMALE

AIR INLET
MODEL

TL1017

ANVIL

EXHAUST

PORT

TRIGGER

REGULATOR

HOLE

FORWARD/

REVERSE

SWITCH

1/4" NPT FEMALE

AIR INLET

MODEL
TL1049

reverse directions for 20 to 30 seconds. Oil will
discharge from the exhaust port when air pressure
is applied.

Impact Mechanism Lubrication.

The impact mechanism should be lubricated monthly.

The motor must be lubricated daily. An air motor cannot
be oiled too often.

!

WARNING

!

DISCONNECT THE IMPACT WRENCH FROM THE
AIR SUPPLY BEFORE LUBRICATING.

1. Disconnect the impact wrench from the air supply.

2. Turn the impact wrench upside down.

3. Simultaneously (at the same time), pull the trigger
and pour a teaspoon of Campbell Hausfeld oil in the
air inlet. Then, push the forward and reverse button
in both directions.

!

WARNING

!

AFTER AN AIR TOOL HAS BEEN LUBRICATED,
OIL WILL DISCHARGE THROUGH THE EXHAUST
PORT DURING THE FIRST FEW SECONDS OF
OPERATION. THUS, THE EXHAUST PORT MUST
BE COVERED WITH A TOWEL BEFORE APPLY­ING AIR PRESSURE. FAILURE TO COVER THE
EXHAUST PORT CAN RESULT IN SERIOUS IN­JURY.

4. Connect the impact wrench to the air supply and
cover the exhaust port with a towel (See Figure 1).
Run the impact wrench in both the forward and

!

WARNING

!

DISCONNECT THE IMPACT WRENCH FROM THE
AIR SUPPLY BEFORE LUBRICATING.

1. Disconnect the impact wrench from the air supply.

2. Remove the allen head screw from the oil port hole
on the right side of the tool that has "OIL" stamped
below the hole for model TL1002. For model TL1049,
the screw is located on the left hand side of the tool
near the exhaust port. For model TL1017, the screw
is located in front of the forward/reverse lever.

3. Put three teaspoons of Campbell Hausfeld air tool
oil in the oil port hole. Replace the screw.

4. Reconnect the air supply to the impact wrench and
run for 20 to 30 seconds. Lubricate the entire impact
mechanism by rotating the tool upside down and
sideways while running the tool.

5. Remove the screw and hold the oil port hole over a
suitable container to allow excess oil to drain.

6. If the oil is dirty, repeat the procedure above until
the oil comes out clear. Install the screw and
tighten. The residual oil remaining in the impact
mechanism chamber is all that is needed for proper
lubrication.

– 2 –