Campbell Hausfeld Air Die Grinders, TL054189, tl052089 Operating Instructions Manual
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
Air powered die grinders are designed
for grinding, polishing, deburring and
smoothing sharp edges. This tool may
be used with carbide burrs. Different
collets are available which serve as
adapters for virtually all standard
grinding accessories. In addition, this
tool may also be used for gasket
removal and weld grinding. Angled
heads allow access to tight or difficult
to reach areas. Front exhaust models
direct air away from user’s face.
Safety Guidelines
CALIFORNIA PROPOSITION 65
You can
create
dust when you cut, sand, drill
or grind materials such as
wood, paint, metal, concrete,
cement, or other masonry. This dust
often contains chemicals known to
cause cancer, birth defects, or other
reproductive harm. Wear protective
gear.
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY AND TO PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger alerts you
to a hazard that
WILL result in death or serious injury
Warning alerts you
to a hazard that
COULD result in death or serious injury.
Caution alerts you
to a hazard that
MAY result in minor injury.
Notice alerts you
to important
information that will help you prevent
damage to equipment.
NOTICE
!
CAUTION
!
WARNING
!
DANGER
!
WARNING
General Safety
Information
Unpacking
When unpacking this product, carefully
inspect for any damage that may have
occurred during transit.
This product is part of a high pressure
system and the following safety
precautions must be followed at all
times along with any other existing
safety rules.
1. Read all manuals included
with this product carefully. Be thoroughly
familiar with the controls
and the proper use of the
equipment.
2. Only persons well acquainted with
these rules of safe operation should
be allowed to use the air tool.
Do not exceed the
maximum operating pressure of the air tool (90 psi).
This can reduce the life of the tool.
3. Do not exceed any pressure rating
of any component in the system.
Maximum operating pressure of 90
psi is measured at the tool inlet
while the tool is running. The
pressure drop between the
compressor and tool needs to be
compensated for at the compressor.
4. Disconnect the air tool from air
supply before changing tools or
attachments, servicing and during
non-operation.
Safety glasses and ear
protection must be worn
during operation.
5. Do not wear loose fitting clothing,
scarves, neck ties or jewelry when
operating any tool. Loose clothing
or jewelry may become caught in
moving parts and result in serious
personal injury.
!
WARNING
!
CAUTION
IN242203AV 11/02
6. Do not depress trigger when
connecting the air supply hose.
7. Always use attachments designed
for use with air powered tools. Do
not use damaged or worn
attachments.
8. Never trigger the tool when not
applied to a work object. Attachments must be securely attached.
Loose attachments can cause serious
injury.
9. Protect air lines from damage or
puncture.
10. Never point an air tool at oneself or
any other person. Serious injury
could occur.
11. Check air hoses for weak or worn
condition before each use. Make
sure all connections are secure.
Release all pressure from the
system before attempting to
install, service, relocate or
perform any maintenance.
12. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
13. Do not put hands near or under
moving parts.
14. Always secure workpiece in a vise or
clamp. Do not place hands on the
back cylinder when operating the
tool.
15. Do not use a cut-off disc mandrel on
this tool unless a safety guard is in
place.
Do not misuse this
product. Excessive
exposure to vibration, work in
awkward positions, and repetitive
work motions can cause injury to hands
and arms. Stop using any tool if
discomfort, numbness, tingling, or pain
occur, and consult a physician.
!
WARNING
!
WARNING
MANUAL
BUILT TO LAST
Air Die Grinders
For parts, product & service information
visit www.chpower.com
© 2002 Campbell Hausfeld/Scott Fetzer
See Warranty on page 4 for important information about commercial use of this product.
Problemas Posibles Causas Acciones a Tomar
La herramienta funciona
lentamente o no funciona
La herramienta expulsa
humedad
Vibración excesiva
Guía de Diagnóstico de Averías
2
Assembly
SYSTEM SETUP
PLEASE REFER TO AIR TOOL AND SPRAY
GUN SET-UP (IN170102AV) FOR AIR
SYSTEM HOOK-UP INSTRUCTIONS.
Use of a whip hose
prevents
accidental triggering of tool when
pressurized air is connected to system.
Using fittings or air hoses which are too
small can create a pressure drop which
will result in a loss of power in tool.
NOTE: Do not install a quick coupler
set between tool and whip hose.
AIR TOOL SETUP
ALL MODELS
Ensure tool is not connected to air
supply then place tool upside down on
workbench.
Never carry a tool
by the hose or pull
hose to move tool or a compressor.
Keep hoses away from heat, oil and
sharp edges. Replace any hose that is
damaged, weak or worn.
Pre-Operation
LUBRICATION
Air tools require lubrication throughout the life of the tool. Proper
lubrication is the owner’s responsibility.
Use Campbell Hausfeld airtool oil (Part
No. ST127000AV) to lubricate, clean
and inhibit rust in one step. Failure to
lubricate and maintain air tool properly
will dramatically shorten the life of the
tool and will void the warranty.
This air tool
requires
lubrication before initial use and
before and after each additional use.
1. Disconnect tool from air supply.
2. Turn die grinder upside down.
3. While pulling trigger, pour a
teaspoon of Campbell Hausfeld oil
in the air inlet.
Cover exhaust port
with a towel
before applying air pressure. Oil will
discharge through exhaust port during
first few seconds of operation after an
airtool has been lubricated. Failure to
cover exhaust port can result in serious
injury.
4. Release trigger and connect air tool
to air supply. Cover exhaust port
!
WARNING
!
CAUTION
!
WARNING
!
WARNING
with a towel then run air tool for
20 to 30 seconds. Oil will discharge
from exhaust port when air
pressure is applied. Continue to run
die grinder until no oil is discharged. Wipe all residual oil off of tool
before use.
Operation
ATTACHMENTS
Disconnect air tool
from air supply
before changing attachments or
serious injury could occur.
1. Insert stem of grinder attachment
into collet opening (See Figure 1).
Make sure stem is fully inserted.
2. Securely tighten collet with
wrenches (supplied with some
models) (See Figures 2 & 3).
Apply one wrench to the collet nut
and the other to the spindle. Turn
the wrench on the collet nut to the
right, simultaneously turning the
other wrench in the opposite
direction. Make sure stem does not
slip out of position.
!
WARNING
3. Do the opposite of Step 2 to loosen
and change the grinder
attachment.
Make sure attach-
ment stem is fully
inserted into collet opening and collet
is securely tightened. Loose attachments could fly off during operation
and cause serious injury. Only use
attachments rated for a minimum of
25,000 RPM.
Storage
The air tool must be lubricated before
storing. An air motor cannot be oiled
too often.
Disconnect air tool
from air supply
before lubricating.
1. Turn grinder upside down.
2. While pulling trigger pour a
teaspoon of Campbell Hausfeld oil
in air inlet.
Cover exhaust port
with a towel
before applying air pressure. Oil will
discharge through exhaust port during
first few seconds of operation after an
airtool has been lubricated. Failure to
cover exhaust port can result in serious
injury.
3. Connect die grinder to air supply
and cover exhaust port with a
towel. Run die grinder for only 2 to
3 seconds because more oil needs to
remain in the air tool when storing.
Technical Service
For information regarding the
operation or repair of this product,
please call 1-800-543-6400.
Replacement Parts
Information
For information regarding where to
order replacement parts, call toll free
1-800-543-8622. Please provide the
following information:
• Model number
• Stamped-in code
• Part number and description
Address parts correspondence to:
Campbell Hausfeld
Attn: Parts Department
100 Production Drive
Harrison, Ohio 45030 U.S.A.
!
WARNING
!
WARNING
!
WARNING
Operating Instructions
www.chpower.com
Figure 1
Figure 2 - Wrenches
Collet
Nut
Figure 3
To Tighten
Collet Turn
Wrench To The
Right
Grinder
Attachment
Always Turn This
Wrench In The
Opposite
Direction
Funcionamiento
(Continuación)
aplicarle presión de aire. El aceite saldrá
por el orificio de salida durante los
primeros segundos de operación,
después que la herramienta haya sido
lubricada. Si no cubre el orificio de
salida podría ocasionarle lesiones
graves.
3. Conecte la rectificadora de matrices
a la fuente de suministro de aire y
cubra el orificio de salida con una
toalla. Opere la rectificadora de
matrices por sólo 2s a 3s y que la
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Tool runs slowly or will not
operate
Moisture blowing out of tool
Excessive vibration
1. Grit or gum in tool
2. No oil in tool
3. Low air pressure
4. Air hose leaks
5. Pressure drops
6. Regulator adjusted
wrong
7. Worn ball bearing in
motor or in angle
head
8. Worn gears
(PL1541 only)
1. Water in tank
2. Water in the air
lines/hoses
1. Damaged stone or
burr
2. Collet shaft bent
1. Flush the tool with Campbell Hausfeld air tool oil, gum
solvent, or an equal mixture of SAE 10 motor oil and
kerosene. If Campbell Hausfeld oil is not used, lubricate
the tool after cleaning
2. Lubricate the tool according to lubrication instructions in
Pre-Operation section
3. Adjust the compressor regulator to tool maximum while
the tool is running free
4. Tighten and seal hose fittings if leaks are found
5. Be sure hose is properly sized. Long hoses or tools using
large volumes of air may require a hose with an I.D. of
1/2” or larger depending on total hose length
6. Adjust regulator with slotted screwdriver to maximum
speed
7. Remove and inspect bearing for rust, dirt, grit or worn
race. Clean and regrease bearing with bearing grease or
replace bearing
8. Replace gears (PL1541 only)
1. Drain tank (See air compressor manual). Oil tool and run
until no water is evident. Oil tool again and run 1-2
seconds
2a. Install a water separator/filter (PA2121). NOTE: Separators
work properly only when air steam is cool Locate
separator/filter as far as possible from compressor
2b. Install an air dryer
2c. Anytime water enters the tool, the tool should be oiled
immediately
1. Replace with new stone or burr
2. Replace shaft or collet (See parts list for Models PL2521,
PL1541 and PL1520 only)
3
Operating Instructions
www.chpower.com
Manual de Instrucciones
Sírvase leer y guardar estas instrucciones. Lea con cuidado antes de tratar de armar, instalar, manejar o darle servicio al producto descrito en
este manual. Protéjase Ud. y a los demás observando todas las reglas de seguridad. El no seguir las instrucciones podría resultar en heridas y/o
daños a su propiedad. Guarde este manual como referencia.
Descripción
Las rectificadoras neumáticas de
matrices son herramientas diseñadas
rectificar, pulir, eliminar rebabas y
emparejar bordes afilados. Esta
herramienta puede utilizarse con
diferentes boquillas para permitirle el
uso de practicamente todos los
accesorios estándards para rectificar.
Adicionalmente, esta herramienta
puede utilizarse para eliminar
empaques o para rectificar soldaduras.
Los accesorios en ángulo le permiten el
acceso a áreas pequeñas o de acceso
dificil. Los modelos con el orificio de
escape en la parte delantera dirijen el
aire expulsado en dirección opuesta a
la cara del operador.
Medidas de
Seguridad
PROPOSICIÓN DE CALIFORNIA 65
Cuando corta lija, taladra o
pule materiales como por
ejemplo madera, pintura,
metal, hormigón, cemento, u otro tipo
de mampostería se puede producir
polvo. Con frecuencia este polvo
contiene productos químicos que se
conocen como causantes de cáncer,
defectos congénitos u otros daños
reproductivos. Use equipo de
protección.
Este manual contiene información que
es muy importante que sepa y
comprenda. Esta información se la
suministramos como medida de
SEGURIDAD y para EVITAR PROBLEMAS
CON EL EQUIPO. Debe reconocer los
siguientes símbolos.
un riesgo que CAUSA la muerte o
daños graves.
Advertencia indica un riesgo que
PUEDE CAUSER la muerte o heridas
graves.
Precaución indica un riesgo que
PODRÍA CAUSAR heridas menores.
!
PRECAUCION
!
ADVERTENCIA
!
PELIGRO
!
PELIGRO
BUILT TO LAST
Operating Instructions
www.chpower.com
4
© 2002 Campbell Hausfeld/Scott Fetzer
Ver la Garantía en página 12 para información importante sobre el uso comercial de este producto.
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Products - One Year, Serious
Duty Products - Two Years, Extreme Duty Products - Three Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive,
Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the
Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun,
inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial,
industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States
do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply
to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or
failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants,
material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters,
collets, chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other
expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original
purchase. Underlined items are warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability
of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may
also have other rights which vary from state to state or country to country.
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