Air Powered Rivet Gun
Operating Instructions
© 2018 Campbell Hausfeld
A Marmon/Berkshire Hathaway Company
Model: TL0539
EN
IN746500 8/18
Please read and save these instructions. Read carefully before
attempting to assemble, install, operate or maintain the product
described.
Protect yourself and others by observing all safety information. Failure
to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
For parts, product & service information
Model #: ________________________________
Serial #: ________________________________
Purchase Date: __________________________
visit www.campbellhausfeld.com
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030
REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS • DO NOT DISCARD
BEFORE YOU BEGIN
Description
Air powered rivet guns are air tools designed for riveting a variety of
materials and can be used with up to 3/16 inch steel rivets (maximum mandrel
diameter of 1/8 inch).
UNPACKING
After unpacking the unit, inspect carefully for any damage that may have
occurred during transit. Check for loose, missing or damaged parts. Check
to be sure all supplied accessories are enclosed with the unit. In case of
questions, damaged or missing parts, please visit www.campbellhausfeld.com
for customer assistance.
Do not operate unit if damaged during shipping,
handling or use. Damage may result in bursting and
cause injury or property damage.
GENERAL SAFETY INSTRUCTIONS
Safety Guidelines
This manual contains information that is very important to know and
understand. This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information, observe the
following symbols.
Danger indicates an imminently hazardous situation
injury.
Warning indicates a potentially hazardous situation
serious injury.
Caution indicates a potentially hazardous situation
moderate injury.
Notice indicates important information, that if not
IMPORTANT or NOTE: Information that requires special attention.
which, if not avoided, WILL result in death or serious
which, if not avoided, COULD result in death or
which, if not avoided, MAY result in minor or
followed, may cause damage to equipment.
Safety Symbols
The following Safety Symbols appear throughout this manual to alert you to
important safety hazards and precautions.
MANUAL
Wear Eye
and Mask
Protection
Read Manual
First
Risk of
Explosion
1
Risk of
Pressure
Wear eye
and hearing
protection
GENERAL SAFETY INSTRUCTIONS (CONTINUED)
California Proposition 65
This product can expose you to chemicals including
to cause cancer and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
You can create dust when you cut, sand, drill or
cement, or other masonry. This dust often contains chemicals known to
cause cancer, birth defects, or other reproductive harm. Wear protective
gear.
Illinois Lead Poisoning Prevention Act
CONTAINS LEAD. MAY BE HARMFUL IF EATEN OR
Important Safety Information
Please read and save these instructions. Read carefully before attempting to
assemble, install, operate or maintain the product described. Protect yourself
and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain
instructions for future reference.
Instructions Pertaining To A Risk Of Fire, Electric Shock, Or Injury To
Persons.
This manual contains important safety, operational and maintenance
information. If you have any questions, please visit www.campbellhausfeld.
com for customer assistance.
When using tools, basic precautions should always
lead, which are known to the State of California
grind materials such as wood, paint, metal, concrete,
CHEWED. COMPLIES WITH FEDERAL STANDARDS.
be followed, including the following:
MANUAL
General Safety
This product is a part of a high pressure system and the following safety
precautions must be followed at all times along with any other existing safety
rules.
1. Read ALL manuals included with this product carefully. Be thoroughly
familiar with the controls and the proper use of the equipment.
2. ONLY persons well acquainted with these rules of safe operation should
be allowed to use the air tool.
Do NOT exceed maximum operating pressure of the
air tool (90 PSI). The air tool COULD explode and
result in death or serious personal injury.
3. Do NOT exceed any pressure rating of any component in the system.
Maximum operating pressure of 90 PSI is measured at the tool inlet
while the tool is running. The pressure drop between the compressor
and tool needs to be compensated for at the compressor.
Release ALL pressure from the system before
attempting to install, service, relocate or perform
any maintenance.
4. Disconnect air tool from air supply when not in use and before changing
tools, attachments or performing service.
2
Safety glasses and ear protection MUST be worn
5. Do NOT wear loose fitting clothing, scarves, neck ties or jewelry when
operating any tool. Loose clothing or jewelry may become caught in
moving parts and result in serious personal injury.
6. Do NOT depress trigger when connecting air supply hose to tool.
7. Do NOT put hands near or under moving parts.
Excessive exposure to vibration, working in
cause injury to hands and arms. Stop using any tool if discomfort, numbness,
tingling or pain occur and consult a physician.
8. Check air hoses for weak or worn condition before each use. Make sure
ALL connections are secure.
9. Protect air lines from damage or puncture. Do NOT carry tool by air
hose.
10. NEVER trigger the tool when not applied to a work object. Attachments
MUST be securely attached. Loose attachments can cause serious injury.
11. ALWAYS use attachments designed for use with air powered tools. Do
NOT use damaged or worn attachments.
12. Keep ALL nuts, bolts and screws tight and ensure equipment is in safe
working condition.
13. ALWAYS secure workpiece in a vise or clamp. Do NOT place hands on the
back cylinder when operating the tool.
14. NEVER point an air tool at oneself or any other person. Serious injury
COULD occur.
Never operate the rivet gun without the safety cap
operated without the safety cap installed.
during operation.
awkward positions and repetitive work motions can
installed. Personal injury can occur if the rivet gun is
The DANGER, WARNING, CAUTION, and NOTICE notifications and
instructions in this manual cannot cover all possible conditions and situations
that may occur. It must be understood by the operator that caution is a
factor which cannot be built into this product, but must be supplied by the
operator.
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
3
SPECIFICATIONS
TL0539
Average Air Consumption 0.2 CFM @ 90 PSI
Max. Operating Pressure 90 PSIG
Minimum Hose Size 1/4 inch
Maximum Pull 2,000 lbs.
Design Type Air/Hydraulic
Max. Rivet Mandrel Diameter 1/8 inch
Nose Piece for the Following Rivet Sizes 3/16 inch, 5/32 inch,
Min. Head Clearance 10 inch
Air Inlet 1/4 inch NPT (F)
Tool Weight 3.0 lbs.
(100% Usage)
1/8 inch, 3/32 inch
DIMENSIONS
TL0539
Length 10 in.
Width 3.8 in.
Height 11.0 in.
4
GETTING TO KNOW YOUR UNIT
Rivet nose piece
Throttle lever
Exhaust
Air inlet
Figure 1
MINIMUM RECOMMENDED HOOKUP
Quick Coupler *
Hook
Mandrel catch
2 gallon Compressor
or larger *
* = Not Included
Figure 2
Air Hose *
Quick Plug *
5
OPERATING INSTRUCTIONS
Set-Up Instructions
Air tools require a supply of clean, dry air at 90 PSI (6.2 bar). An air supply
system with filter, regulator, and lubricator (FRL) as shown in Figure 2 should
be used.
Water in the air supply can damage the tool. Drain condensate from
compressor tank and filter daily.
All hoses and fittings must be the correct size and tightly fastened. Refer to
Chart 1 for minimum sizes.
TOOL AIR CONSUMPTION HOSE ID
Less than 9 SCFM @ 100% usage 1/4 inch
9 to 34 SCFM @ 100% usage 3/8 inch
Greater than 34 SCFM @ 100% usage 1/2 inch
Chart 1 - Suggested minimum hose diameter to use based on 50 ft length
hose and continuous SCFM rating of tool. The use of fittings and longer
hose may require a larger diameter hose to be used.
Do not use hoses or fittings that are damaged or
Never carry a tool by the hose or pull the hose to
from heat, oil and sharp edges. Replace any hose that is damaged, weak or
worn.
deteriorated.
move the tool or a compressor. Keep hoses away
Lubrication
Air tools require lubrication throughout the life of the tool and is the owner’s
responsibility. Failure to lubricate the air tool properly will dramatically
shorten the life of the tool and will void the warranty.
This air tool requires lubrication BEFORE the initial
use and BEFORE and AFTER each additional use.
AUTOMATIC LUBRICATION
The recommended method for lubrication is with an air line lubricator
installed as part of the air piping system. See Figure 2. Use Campbell Hausfeld
air tool oil ST1270 or equivalent ISO grade 32 oil.
MANUAL LUBRICATION
If an air line lubricator is not used, the tool must be lubricated daily.
Disconnect the air tool from the air supply before
1. Disconnect the air tool from the air supply.
2. Turn the air tool on its side with the inlet facing up.
3. While pulling the trigger, squeeze a few drops of Campbell Hausfeld
airtool oil in the air inlet.
After an air tool has been lubricated, oil will
few seconds of operation. The exhaust port must be directed away from
your body before applying air pressure.
lubricating.
discharge through the exhaust port during the first
6
4. Connect the air tool to the air supply and cover the exhaust port with a
towel. Cycle the tool several times. Oil will discharge from the exhaust
port when air pressure is applied.
Operation
1. Size nose piece to appropriate rivet mandrel diameter.
2. Place rivet mandrel into nose piece.
3. Insert rivet shank into pre-drilled hole of materials to be riveted.
4. Squeeze trigger 1 to 2 times until rivet mandrel breaks off.
5. Tilt tool back until mandrel falls into safety cap.
6. Empty safety catch routinely.
Rivet Jaw Adjustment
1. Hold rivet gun with nose cap pointing away from self. Remove chrome
nose cap (See Figure 3).
2. Use a 15 mm wrench to hold the jaw case and a 17 mm wrench to loosen
the jam nut (See Figure 3).
3. Turn jaw case counter-clockwise making jaws tighten on rivet. Turn
clockwise to loosen jaws on rivet (See Figure 4).
NOTE: Only turn jaw housing in 1/4 turn increments.
4. Tighten jam nut.
5. Reassemble chrome nose cap.
6. Check function of rivet in tool. Re-adjust again if necessary
Nose Cap
Turn jaw case
Jaw Case
Jam Nut
counterclockwise
to tighten jaws
on rivet
Figure 3 Figure 4
7
Turn jaw case
clockwise to loosen
jaws on rivet
TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Tool runs slowly or
will not operate
Moisture blowing out
of tool
Tool will not pull rivet
mandrel
1. Grit or gum in tool 1. Flush the tool with Campbell
Hausfeld air tool oil, gum solvent,
or an equal mixture of SAE 10
motor oil and kerosene. If Campbell
Hausfeld oil is not used, lubricate
the tool after cleaning.
2. No oil in tool 2. Lubricate the tool according to
the lubrication instructions in this
manual.
3. Low air pressure 3. Adjust the compressor regulator to
tool maximum while tool is running
free.
4. Air hose leaks 4. Tighten and seal hose fi ttings if
leaks are found.
5. Pressure drops 5. Be sure air hose is properly sized.
Long hoses or tools using large
volumes of air may require a hose
with an I.D. of 1/2 inch or larger
depending on total hose length.
1. Water in tank 1. Drain tank (See air compressor
manual). Oil tool and run until no
water is evident. Oil tool again and
trigger gun.
2. Water in the air lines/ hoses 2. a. Install a water separator/fi lter
(PA2121).
NOTE: Separators work properly
only when air steam is cool.
Locate separator/fi lter as far as
possible from compressor.
2. b. Install an air dryer.
2. c. If the original separator will not
separate all the water from the
air, install a Campbell Hausfeld
belt air fi lter (PA2121).
1. Low hydraulic oil 1. Add hydraulic oil (See Maintenance
Section in manual).
2. Worn jaws 2. Replace jaws.
3. Jaws out of adjustment 3. Adjust jaws to fi t correctly with rivet
shank (See Operation Section in
manual).
8
USER - MAINTENANCE INSTRUCTIONS
Release all pressure before attempting to install,
service, relocate or perform any maintenance on the
air system. Personal injury and/or property damage could occur.
Hydraulic Cylinder
Occasionally, the hydraulic
cylinder will need hydraulic fluid.
To fill the hydraulic cylinder,
follow the procedure outlined
below (See Figure 5).
1. Release all system pressure
and disconnect the rivet
gun.
2. Hold gun upside down.
3. Remove bottom plate and
air piston.
4. Look into small bore at
bottom of chamber to
check hydraulic oil level.
5. Hydraulic oil level should
be about 1/2” from top
of small piston bore (total
capacity: 60 - 70 cc).
Figure 5
Storage
The rivet gun must be lubricated before storing. Follow the lubrication
instructions with the exception of step 4. Trigger the gun only once or twice
because more oil needs to remain in the gun for storage.
Bottom
Plate
Piston Bore
Hydraulic Fluid
Fill Level
Safety Cap
Piston
Exhaust
Port
Technical Service
For information regarding the operation or repair of this product, please visit
www.campbellhausfeld.com
9
ACCESSORIES
Other Parts (Not Provided)
You will need the following items and/or accessories to properly set-up and
optimally use your rivet gun.
• 1/4 inch Plug NPT (M)
• 1/4 inch (ID) Air Hose
• 1/4 inch Coupler NPT (F)
• 2 Gallon air compressor or larger
• Rivets
• PTFE tape for all fitting connections
• Adjustable wrench for tightening fitting connections
o For less stress on your air hose and you, try a flex plug.
o Eliminate coupler confusion with a universal coupler style.
o Quick-connect couplers quickly, easily join hoses to tools.
o If you don’t use a flex plug, consider a swivel coupler to prevent
hose kinks and reduce stress on your air hose.
10
NOTES:
11
Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it
for safekeeping.
LIMITED WARRANTY
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / A Marmon/Berkshire Hathaway
Company Company, 100 Production Drive, Harrison, Ohio, 45030, Visit www.campbellhausfeld.com
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of
resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld rivet gun.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which
occur within the duration of the warranty period with the exceptions below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR
PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION.
Some States do not allow limitation on how long an implied warranty lasts, so the above
limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD
PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate
products in accordance with instructions provided in the owner’s manual(s) supplied with
product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions shall also include the removal or alteration of any safety devices. If such safety
devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, e.g. o-rings, springs,
gaskets, packings or seals, lubricants, rivet jaws, or any other expendable part not specifically
listed. These items will only be covered for ninety (90) days from date of original purchase.
Underlined items are warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s
option, products or components which are defective, have malfunctioned and/or failed to conform
within the duration of the specific warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be
borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the
owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair
or replacement will be scheduled and serviced according to the normal work flow at the servicing
location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal
rights. You may also have other rights which vary from state to state or country to country.
12
Pistolet À Rivet Pneumatique
Instructions d’Utilisation
© 2018 Campbell Hausfeld
A Marmon/Berkshire Hathaway Company
Modèle: TL0539
FR
IN746500 8/18
Lire et conserver ces instructions. Il faut les lire attentivement avant
de commencer à assembler, installer, faire fonctionner ou entretenir
l’appareil décrit.
Pour se protéger et protéger autrui, observer toutes les informations sur
la sécurité. Négliger d’appliquer ces instructions peut causer
des blessures et/ou des dommages matériels! Conserver ces instructions
pour consultation ultérieure.
RAPPEL: Conservez votre preuve d’achat datée aux fi ns de garantie!
Attachez-le à ce manuel ou classez-le pour le garder en sécurité.
Pour de l’information sur les pièces,
produits et services veuillez visiter
N° de modèle : _____________________________
www.campbellhausfeld.com
N° de série : _______________________________
Date d’achat : _____________________________
ENREGISTREZ VOTRE PRODUIT EN LIGNE MAINTENANT !
www.campbellhausfeld.com/reg
LIRE ET SUIVRE TOUTES LES INSTRUCTIONS
CONSERVER CES INSTRUCTIONS • NE PAS JETER
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030
AVANT DE COMMENCER
Description
Les riveteuses pneumatiques sont des outils à air conçues pour le rivetage
d’un assortiment de matériaux, et qui peuvent êtres utilisés avec les reivets de
jusqu’à 3/16 po tailles [diamètre maximum de mandrin de 3,18 mm (1/8 po)].
DÉBALLAGE
Dès que l’appareil est déballé, l’inspecter attentivement pour tout signe
de dommages en transit. Vérifier s’il y a des pièces desserrées, manquantes
ou endommagées. Vérifier pour s’assurer que tous les accessoires fournis
sont inclus avec l’appareil. Pour toutes questions, pièces endommagées ou
manquantes, veuillez visiter www.campbellhausfeld.com pour l’assistance à la
clientèle.
Ne pas utiliser un modèle qui a été endommagé
pendant le transport, la manipulation ou
l’utilisation. Le dommage peut résulter en explosion et peut causer des
blessures ou dégâts matériels.
INSTRUCTIONS GÉNÉRALES DE SÉCURITÉ
Directives De Sécurité
Ce manuel contient de l’information très importante qui est fournie pour
la SÉCURITÉ et pour ÉVITER LES PROBLÈMES D’ÉQUIPEMENT. Rechercher les
symboles suivants pour cette information.
Danger indique une situation dangereuse imminente
elle n’est pas évitée.
Avertissement indique une situation potentiellement
mener à la mort ou à de graves blessures.
Attention indique une situation potentiellement
à des blessures mineures ou modérées.
Avis indique de l’information importante qui
respectée.
IMPORTANT ou REMARQUE: Information qui exige une attention spéciale.
qui MÈNERA à la mort ou à des blessures graves si
dangereuse qui, si elle n’est pas évitée, POURRAIT
dangereuse qui, si elle n’est pas évitée, PEUT mener
pourrait endommager l’équipement si elle n’est pas
Symboles De Sécurité
Les symboles de sécurité suivants apparaissent dans l’ensemble de ce manuel
pour vous aviser des dangers et précautions importants de sécurité.
MANUAL
Lunettes et
masque de
protection
Lire le manuel
d’abord
Risque
d’explosion
Fr1
Risque de
pression
Portez une
protection
oculaire et
auditive
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