Campbell Hausfeld TL053700AV, TL053700DI Operating Instructions Manual

Air-operated Grease Gun

Operating Instructions

Models: TL053700AV and TL053700DI

IN744900AV 4/17

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information

Model #: ________________________________

Serial #: ________________________________

Purchase Date: __________________________

visit www.campbellhausfeld.com

Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

Air-operated grease guns are designed for lubricating automobiles, recreational vehicles, machinery and lawn/farm equipment in shots—this tool does NOT apply grease in a continuous flow. The container tube is capable of dispensing bulk-filled or 14 ounce grease cartridges. A 9 inch flexible hose allows access to hard to reach fittings.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

Do not operate unit if damaged during shipping,

cause injury or property damage.

handling or use. Damage may result in bursting and

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and use this air-operated grease gun:

• 1/4 in. Plug NPT (M)

- For less stress on your air hose and you, try a flex plug.

• 1/4 in. (ID) Air Hose

• 1/4 in. Coupler NPT (F)

- Eliminate coupler confusion with a universal coupler style.

- Quick-connect couplers quickly, easily join hoses to tools.

- If you don’t use a flex plug, consider a swivel coupler to prevent hose kinks and reduce stress on your air hose.

• 1 Gallon air compressor or larger

• 14 Ounce grease cartridge or bulk grease

• Adjustable wrench and PTFE tape to ensure tight connections See www.campbellhausfeld.com for additional information on accessories to

support your air tools and pneumatic system.

SPECIFICATIONS

TL0537

Average Air Consumption 0.1 CFM @ 90 PSI Operating Pressure 90 PSI Air Inlet Size 1/4 inch NPT Fill Method Cartridge or Bulk-Filled Cartridge Size 14 ounces Tool Weight 3 lbs. 3 oz.

DIMENSIONS

Dimensions (assembled air tool, without grease hose attached)

Length 6-1/2 in. Width 2-3/8 in. Height 15-1/4 in.

GETTING TO KNOW YOUR UNIT

Exhaust port hole

1/4 in. NPT (F)

air inlet

Figure 1

Plunger handle

Trigger

Container tube

Grease hose

Air vent valve

Bulk-fill port

Grease fitting adapter

Handle

Release

ASSEMBLY INSTRUCTIONS

Your grease gun comes from the manufacturer in 3 pieces. Unwrap each piece from their protective poly bag. Thread the grease hose into the inlet port of the grease gun and tighten. To prevent grease from seeping between grease hose and grease gun, use PTFE tape and an adjustable wrench to ensure a leak-proof connection.

Determine the method you will be using to fill the grease container tube from the OPERATING INSTRUCTIONS below.

OPERATING INSTRUCTIONS

Fill container tube with grease using one of the 3 methods described below.

Grease Cartridges:

1. Unscrew the grease gun from the container tube.

2. Pull the plunger handle back and out of the container tube as far as it will go.

3. Insert the open end of a 14 ounce grease cartridge into the container tube and push the cartridge completely in to the container tube.

4. Remove the seal from the grease cartridge.

5. Thread the grease gun and container tube back together and turn until tight.

6. Press the handle release down to activate the plunger handle rod and push the plunger handle back into the container tube.

7. Press the air vent valve several times to relieve any air pockets near the top of the container tube.

Figure 2

Filler-Pump Method:

1. Thread the container tube on to the grease gun and turn until tight.

2. Pull the plunger handle back and out of the container tube as far as it will go.

3. Connect the filler-pump hose to the bulk-fill port.

4. Pump grease in to the container tube until filled; disconnect the grease gun from the filler-pump hose.

5. Press the handle release tab down to activate the plunger handle rod and push the plunger handle back into the container tube.

6. Press the air vent valve several times to relieve any air pockets near the top of the container tube.

Figure 3

OPERATING INSTRUCTIONS (CONTINUED)

Bulk-Filled Grease:

1. Unscrew the grease gun from the container tube.

2. Insert open end of container tube in to grease bucket (fully submerging the opening).

3. Pull the plunger handle back to suck grease in to the container tube. Pull slowly and with consistent force to ensure that the container tube is full of grease by the time the plunger handle is fully extended.

4. Thread the grease gun and container tube back together and turn until tight.

5. Press the handle release tab down to activate the plunger handle rod and push the plunger handle back into the container tube.

6. Press the air vent valve several times to relieve any air pockets near the top of the container tube.

TIP: For best results, consider priming grease gun before first use. To do this, pack some grease in to the grease inlet port of the gun, then operate as usual. (See arrow in Figure 5.)

Connect grease gun to air compressor system following Air Tool Set Up Instructions (IN170102AV).

Figure 4

Figure 5 - Grease inlet port

CARE & MAINTENANCE

Failure to lubricate and maintain your air tools properly will dramatically shorten their life. Use “air tool” oil every time you use your grease gun to lubricate, clean and inhibit rust in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

In addition to regular lubrication of your air tool, the grease gun piston must be lubricated periodically. Under heavy usage, the piston should be greased with bearing grease every four months. For light usage only once a year.

To grease the piston:

1. Disconnect the tool from the air supply.

2. Remove the 4 screws on the gun head.

3. Separate the gun head from the pistol grip and remove the spring and the piston.

4. Apply a film of bearing grease around the exterior of the rubber skirt on the piston and a thin film of grease on the inside of the cylinder.

5. Install the spring and piston and reassemble the gun head and the pistol grip. Insert and tighten 4 screws.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

GENERAL SAFETY INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the symbols found on page 7. The Safety Symbols throughout this manual are to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications

and instructions in this manual cannot cover all possible condi-

tions and situations that may occur. It must be understood by

the operator that caution is a factor which cannot be built into

this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

The symbols used throughout the operation and maintenance sections of this manual call attention to safety procedures.

MANUAL

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld. com for customer assistance.

California Proposition 65

• This product or its power cord may contain chemicals known to the State

of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

GENERAL SAFETY INSTRUCTIONS (CONTINUED)

General Safety

This product is part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product carefully. Be thoroughly

MANUAL

familiar with the controls and the proper use of the equipment.

2. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.

Do not exceed the maximum operating pressure of

the air tool (90 psi). This can reduce the life of the

tool.

3. Do not exceed any pressure rating of any component in the system.

4. Disconnect air tool from air supply before changing tools or attachments, servicing and during non-operation.

Safety glasses must be worn during operation.

5. Do not wear loose fitting clothing, scarves, neck ties or jewelry when operating any tool. Loose clothing or jewelry may become caught in moving parts and result in serious personal injury.

6. Do not depress trigger when connecting the air supply hose.

7. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.

8. Never trigger tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.

9. Protect air lines from damage or puncture.

10. Never point an air tool at oneself or any other person. Serious injury could occur.

11. Check air hoses for weak or worn condition before each use. Make sure all connections are secure.

Release all pressure from the system before

attempting to install, service, relocate or perform

any maintenance.

12. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.

13. Do not put hands near or under moving parts.

14. Always secure work.

Excessive exposure to vibration, working in

awkward positions and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling or pain occur and consult a physician.

Never carry a tool by the hose or pull the hose to

move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

Safety Glossary

Danger indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious injury.

Warning indicates a potentially hazardous situation

which, if not avoided, COULD result in death or serious injury.

Caution indicates a potentially hazardous situation

which, if not avoided, MAY result in minor or moderate injury.

Notice indicates important information, that if not

followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

MANUAL

Read Manual First

Wear eye and hearing protection

Risk of Pressure

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TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool will not operate 1. No grease in tool 1. Lubricate the tool according to

2. Low air pressure 2. Adjust the compressor regulator as

3. Air hose leaks 3. Tighten and seal hose fittings if leaks

Tool operates, but grease will not eject from spout

Grease stops flowing after initially working

1. Cold, thick grease 1. Bring tool inside and warm to room

2. Spring is still compressed 2. Pull the plunger handle back and

3. Out of grease 3. Refill container tube.

4. Air pockets in container tube 4. Remove air pockets (See below). Air in the grease hose or

container tube

the lubrication instructions in this manual.

needed.

are found.

temperature of 70°F - 85°F. Stand the gun in an upright position to prevent air pockets forming in the middle of the cartridge.

release quickly. Make sure the catch plate is released.

1. Remove air pockets from grease gun:

a. Partially unscrew the grease

gun from the container tube (approximately 1 to 1-1/2 turns).

b. Pull the plunger handle back

and release it quickly by pressing down on the handle release tab. Repeat several times.

v. Release the handle release down

and tighten the grease gun and container tube again.

d. Press the air vent valve several

times to relieve any air pockets near the top of the container tube.

e. When the grease gun container

tube has been properly bleed of air, grease will start to seep out of the air vent valve.

2. Prime grease gun by packing grease in to the grease inlet port of the gun (this is the section of the gun in which the container tube threads).

NOTES:

+ 25 hidden pages

Campbell Hausfeld TL053700AV, TL053700DI Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual