Campbell Hausfeld TL0502 User Manual
See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions TL0502
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
1/2 inch Impact
Wrench
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . 1
Unpacking . . . . . . . . . . . . . . . . . . . . . . 1
Safety Guidelines . . . . . . . . . . . . . . . . 1
Important Safety Information . . . . . . 1
Tool Components and
Specifications. . . . . . . . . . . . . . . . . . . . 2
Operating Instructions . . . . . . . . . . . . 4
Lubrication . . . . . . . . . . . . . . . . . . . . 4
Recommended Hookup. . . . . . . . . . 4
Operational Mode . . . . . . . . . . . . . . 4
User-Maintenance Instructions . . . . . 5
Troubleshooting Charts . . . . . . 6 and 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . 8
Description
This is a rocking dog type impact
wrench designed for DIY projects and
general purpose applications such as
maintenance, car repair, and lawn and
garden equipment. Not intended for
assembly line
usage.
applications or heavy duty
Unpacking
After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make sure
to tighten fittings, bolts, etc., before
putting unit into service.
Safety Guidelines
This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
Danger indicates an
imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
Warning indicates a
potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
NOTE: Information that requires special
attention.
Important Safety Instructions
INSTRUCTIONS PERTAINING TO A
RISK OF FIRE, ELECTRIC SHOCK, OR
INJURY TO PERSONS
This manual contains safety, operational
and maintenance information. Contact
your Campbell Hausfeld representative
if you have any questions.
When using tools,
basic precautions
should always be followed, including
the following:
Model TL0502
Locate model and date code on
tool and record below:
Model No.: _____________________
Date Code: _____________________
Retain these numbers for
future reference.
CALIFORNIA PROPOSITION 65
This product or
its power cord may
contain chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
You can create dust when
you cut, sand, drill or grind
materials such as wood,
paint, metal, concrete, cement, or other
masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm.
Wear protective gear.
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
© 2010 Campbell Hausfeld / Scott Fetzer For parts, product & service information
visit www.chpower.com
IN732800AV 1/10
Operating Instructions
Important Safety Instructions
(Continued)
GENERAL
a. To reduce the risks of
electric shock, fire, and
injury to persons, read all
the instructions before
using the tool.
b. Be thoroughly familiar with the
controls and the proper use of the
equipment. Follow all instructions.
Contact your Campbell Hausfeld
representative if you have any
questions.
c. Only persons well acquainted with
these rules of safe operation should
be allowed to use the unit.
Read and
understand tool
labels and manual. Failure to follow
warnings, dangers, and cautions could
result in DEATH or SERIOUS INJURY.
WORK AREA
a. Keep the work area clean and well
lighted. Cluttered benches and dark
areas increase the risks of electric
shock, fire, and injury to persons.
b. Do not operate the tool
in explosive atmospheres,
such as in the presence
of flammable liquids,
gases, or dust. The tool is
able to create sparks resulting in the
ignition of the dust or fumes.
c. Keep bystanders, children, and
visitors away while operating the
tool. Distractions are able to result in
the loss of control of the tool.
PERSONAL SAFETY
a. Stay alert. Watch what you are
doing and use common sense
when operating the tool. Do not
use the tool while tired or under
the influence of drugs, alcohol,
or medication. A moment of
inattention while operating the
tool increases the risk of injury to
persons.
b. Dress properly. Do not wear loose
clothing or jewelry. Contain long
hair. Keep hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long
hair increases the risk of injury to
persons as a result of being caught
in moving parts.
c. Avoid unintentional starting.
Be sure the switch is off before
connecting to the air supply. Do not
carry the tool with your finger on
the switch or connect the tool to the
air supply with the switch on.
d. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables
better control of the tool in
unexpected situations.
e. Use safety equipment. A dust mask,
non-skid safety shoes and a hard
hat must be used for the applicable
conditions.
f. Always wear eye
protection.
g. Always wear hearing
protection when using
the tool. Prolonged
exposure to high intensity
noise is able to cause
hearing loss.
h. Do not attach the hose or tool to
your body. Attach the hose to the
structure to reduce the risk of loss of
balance if the hose shifts.
position when using or handling the
tool.
Avoid long extended
with the tool. Stop using the tool if you
feel pain in hands or arms.
Always remain in a
firmly balanced
periods of work
i. Never point an air tool at oneself
or any other person. Serious injury
could occur.
j. Do not put hands near or under
moving parts.
Tool Components and Specifications
Avg SCFM & psi . . . . . . . . . .5.1 @ 90 psig
(20% usage)
Continuous SCFM . .. . . . . .25.4 @ 90 psig
(100% usage)
Max. Operating
Pressure . . . . . . . . . . . . . . . . . . . . .90 psig
Rated RPM . . . . . . . . . . . . . . . . . . . . .7000
Max Torque . . . . . . . . . . . . . . . . .250 ft.lb
Working Torque . . .. . . . . . . . 60-200 ft.lb
Impact Mechanism
Type . . . . . . . . . . . . . . . . . . . Rocking Dog
Bolt Capacity . . . . . . . . . . . . . . . . 1/2 inch
Air Inlet. . . . . . . . . .1/4 inch NPT (Female)
Min Hose Size . . . . .. . . . . . . . . . . 3/8 inch
Drive . . . . . . . . . . . . . . . . . . . .1/2 inch sq.
Weight . . . . . . . . . . . . . . . . . . . . . . . 5 lbs.
www.chpower.com
Anvil
Forward/Reverse
Button
Trigger
Regulator
2
Air Inlet
TL0502
Important Safety Instructions
(Continued)
TOOL USE AND CARE
a. Use clamps or another practical way
to secure and support the workpiece
to a stable platform. Holding the
work by hand or against the body is
unstable and is able to lead to loss
of control.
b. Do not force the tool. Use the
correct tool for the application. The
correct tool will do the job better
and safer at the rate for which the
tool is designed.
c. Do not use the tool if the switch
does not turn the tool on or off. Any
tool that cannot be controlled with
the switch is dangerous and must be
repaired.
d.
source before making adjustments,
doing tool maintenance, clearing
jams, leaving work area,loading,
or unloading the tool. Such
precautionary measures reduce the
risk of injury to persons.
e. Store the tool when it is idle out
of reach of children and other
untrained persons. A tool is
dangerous in the hands of untrained
users.
f. Maintain the tool with care. Keep
a cutting tool sharp and clean. A
properly maintained tool, with sharp
cutting edges reduces the risk of
binding and is easier to control.
g. Check for misalignment or binding
of moving parts, breakage of parts,
and any other condition that affects
the tool’s operation. If damaged,
have the tool serviced before using.
Many accidents are caused by poorly
maintained tools. There is a risk of
bursting if the tool is damaged.
h. Use only accessories that are
identified by the manufacturer for
the specific tool model. Use of an
accessory not intended for use with
the specific tool model increases the
risk of injury to persons.
i. Selecting an appropriate tool
actuation system, taking into
consideration the work application
for which the tool is used.
Disconnect the
tool from the air
Never use
gasoline
or other flammable liquids
to clean the tool. Never use
the tool in the presence of
flammable liquids or gases. Vapors
could ignite by a spark and cause an
explosion which will result in death or
serious personal injury.
Do not exceed
pressure of the air tool (90 psi). The air
tool could explode and result in death
or serious personal injury.
Do not use hand
impact quality sockets only. Hand
tool sockets are “glass-hard” and will
shatter and can cause serious personal
injury if used with air tools.
maximum operating
tool sockets. Use
j. Never trigger the tool when
not applied to a work object.
Attachments must be securely
attached. Loose attachments can
cause serious injury.
Release all pressure
before attempting to install, service,
relocate or perform any maintenance.
from the system
k. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
Always disconnect
the power source when unattended,
performing any maintenance or repair,
clearing a jam, or moving the tool to a
new location.
Always fit tool
hose coupling on or near the tool in
such a manner that all compressed air
in the tool is discharged at the time the
fitting or hose coupling is disconnected.
Do not use a check valve or any other
fitting which allows air to remain in the
tool. Death or serious personal injury
could occur.
Never carry the tool
or pull the hose to move the tool or
a compressor. Keep hoses away from
heat, oil and sharp edges. Replace any
hose that is damaged, weak or worn.
Personal injury or tool damage could
occur.
Do not operate or allow
anyone else to operate
the tool if any warnings
or warning labels are not legible.
Warnings or warning labels are located
on the tool magazine and body.
the tool from
with a fitting or
by the air hose
!
WARNING
Do not drop or
throw the tool.
Dropping or throwing the tool can
result in damage that will make the tool
unusable or unsafe. If the tool has been
dropped or thrown, examine the tool
closely for bent, cracked or broken parts
and air leaks. STOP and repair before
using or serious injury could occur.
Clean and check all
air supply hoses
and fittings before connecting the
tool to an air supply. Replace any
damaged or worn hoses or fittings.
Tool performance or durability may be
reduced.
SERVICE
a. Tool service must be performed only
by qualified repair personnel.
b. When servicing a tool, use only
identical replacement parts. Use
only authorized parts.
c. Use only the lubricants supplied
with the tool or specified by the
manufacturer.
Do not make any
modifications to
the tool without first obtaining written
approval from Campbell Hausfeld. Do
not use the tool if any shields or guards
are removed or altered. Do not use the
tool as a hammer. Personal injury or
tool damage may occur.
AIR SOURCE
a. Never connect to an air source that
is capable of exceeding 200 psi.
Over pressurizing the tool is able
to result in bursting, abnormal
operation, breakage of the tool or
serious injury to persons. Use only
clean, dry, regulated compressed air
at the rated pressure or within the
rated pressure range as marked on
the tool. Always verify prior to using
the tool that the air source has been
adjusted to the rated air pressure or
within the rated air-pressure range.
b. Never use oxygen, carbon dioxide,
combustible gases or any bottled
gas as an air source for the tool.
Such gases are capable of explosion
and serious injury to persons.
www.chpower.com
3
Operating Instructions
Important Safety Instructions
(Continued)
O
CO
Do not use any type of
reactive gases, including, but
not limited to, oxygen and
combustible gases, as a power source.
Use filtered, lubricated, regulated
compressed air only. Use of a reactive
gas instead of compressed air may
cause the tool to explode which will
cause death or serious personal injury.
Use only a pressure-regulated
compressed air source to limit
the air pressure supplied to
the tool. The regulated pressure must
not exceed 90 psi. If the regulator fails,
the pressure delivered to the tool must
not exceed 200 psi. The tool could
explode which will cause death or
serious personal injury.
2
90 psi
c. Do not exceed any pressure rating of
any component in the system.
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
OPERATING INSTRUCTIONS
LUBRICATION
Proper lubrication is the owner’s
responsibility. Failure to lubricate the air
tool properly will dramatically shorten
the life of the tool and will void the
warranty.
This impact
wrench requires
lubrication before the initial use and
before and after each additional use.
Impact wrenches require lubrication
throughout the life of the tool and
must be lubricated in two separate
areas: the air motor and the impact
mechanism. Air tool oil is recommended
because this oil cleans, lubricates and
inhibits rust all in one step.
AIR MOTOR LUBRICATION
The motor must be lubricated daily. An
air motor cannot be oiled too often.
Disconnect the
impact wrench from
the air supply before lubricating.
1. Disconnect the impact wrench from
the air supply.
2. Turn the impact wrench upside
down.
3. While pulling the trigger, squeeze
approximately a 1/4 oz. of airtool
oil in the air inlet. Then, push the
forward and reverse button in both
directions.
After an air tool
has been lubricated,
oil will discharge through the exhaust
port during the first few seconds of
operation. Thus, THE EXHAUST PORT
MUST BE COVERED WITH A TOWEL
before applying air pressure. FAILURE
TO COVER THE EXHAUST PORT CAN
RESULT IN SERIOUS INJURY.
4. Connect the impact wrench to the
air supply and cover the exhaust port
with a towel. Run the impact wrench
in both the forward and reverse
directions for 20 to 30 seconds. Oil
will discharge from the exhaust port
when air pressure is applied.
IMPACT MECHANISM LUBRICATION
Lubricate the impact mechanism
monthly.
Disconnect the
impact wrench from
the air supply before lubricating.
1. Disconnect the impact wrench from
the air supply.
2. Remove the slotted screw or allen
head screw from the oil port hole.
3. Squeeze approximately 1 oz. of air
tool oil in the oil port hole. Replace
the screw.
4. Reconnect the air supply to the
impact wrench and run for 20 to 30
seconds. Lubricate the entire impact
mechanism by rotating the tool
upside down and sideways while
running the tool.
5. Remove the screw and hold the oil
port hole over a suitable container
to allow excess oil to drain.
Sometimes triggering the tool when
dumping the oils helps to force out
the excess oil.
6. If the oil is dirty, repeat the
procedure above until the oil comes
out clear. Install the screw and
tighten. The residual oil remaining
in the impact mechanism chamber
is all that is needed for proper
lubrication.
RECOMMENDED HOOKUP
The illustration below shows the
recommended hookup for the tool.
1. The air compressor
must be able to
maintain a minimum
of 60 psi when the
60 psi
Min.
90 psi
Max.
tool is being used. An inadequate air
supply can cause a loss of power and
inconsistent driving.
Recommended Hookup
Quick Plug
www.chpower.com
Quick
Coupler
Air Hose
Quick Plug
(Optional)
Quick
Coupler
(Optional)
Lubricator Filter
Regulator
4
TL0502
OPERATING INSTRUCTIONS
(Continued)
2. An oiler can be
used to provide oil
circulation through
the tool. A filter can
be used to remove
liquid and solid impurities which can
rust or “gum up” internal parts of
the tool.
3. Always use air supply hoses with
a minimum working pressure
rating equal to or greater than the
pressure from the power source if a
regulator fails, or 200 psi, whichever
is greater. Use 1/4 inch air hose for
runs up to 50 feet. Use 3/8 inch air
hoses for 50 foot run or longer.
200 psi or greater
3/8 inch I.D.
4. Use a pressure regulator on the
compressor, with an operating
pressure of 0 psi - 125 psi. A pressure
regulator is required to control
the operating pressure of the tool
between 60 psi and 90 psi.
REGULATOR OPERATION
This impact wrench is equipped with
several power (speed) settings. Use the
switch on the rear of the tool to select
the proper setting before operating
tool. The tool has 3 forward settings
and 1 reverse setting. Do not change
settings while tool is running.
NOTE: It is not recommended to install
a quick coupler between the tool and
the whip hose.
Using fittings or air hoses which are
too small can create a pressure drop
and reduce the power of the tool. For
3/8, 1/2 and 3/4 inch impact wrenches
use 3/8 inch (I.D.) fittings with 1/4 inch
NPT threads. Most compressors are
shipped with a short, 1/4 inch I.D. hose.
For proper performance and more
convenience, use a 3/8 inch I.D. hose.
Hoses longer than 50 feet should have a
1/2 inch I.D.
Never carry a tool
by the hose or
pull the hose to move the tool or a
compressor. Keep hoses away from
heat, oil and sharp edges. Replace any
hose that is damaged, weak or worn.
USER-MAINTENANCE
INSTRUCTIONS
TECHNICAL SERVICE
Please call our Tool Hotline at 1-800543-6400 with any questions regarding
the operation or repair of this tool or
for additional copies of this manual.
REPLACEMENT PARTS INFORMATION
For information regarding where to
order replacement parts, call toll free
1-800-543-8622. Please provide the
following information:
•Modelnumber
•Stamped-incode
•Partnumberanddescription
TOOL REPAIR
Only qualified personnel should repair
the tool and they should use genuine
Campbell Hausfeld replacement parts
and accessories, or parts and accessories
which perform equivalently.
ASSEMBLY PROCEDURE FOR SEALS
When repairing a tool, the internal
parts must be cleaned and lubricated.
Parker O-lube or equivalent must be
used on all o-rings. Each o-ring must be
coated with O-lube before assembling.
A small amount of oil must be used on
all moving surfaces and pivots. After
reassembling, a few drops of 30W
non-detergent oil or equivalent, must
be added through the air line before
testing.
STORAGE
The impact wrench must be lubricated
before storing. Follow the air motor
lubrication instructions with an
exception to step 4. Only run the impact
wrench for 2 to 3 seconds instead of 20
to 30 seconds because more oil needs
to remain in the impact wrench when
storing. The tool should be stored in a
cool dry place.
SPEED ADJUSTMENT
An impact wrench should never be used
to set torque. Use a torque wrench to
set the torque.
To remove lugs or bolts, set the
regulator to the maximum setting.
When installing, always use a torque
wrench to attain the proper torque of
the lugs or bolts.
When reassembling
be careful not to
overtighten. Bolts may fail or cause a
hazardous condition. Be sure to set the
regulator to the minimum setting then
use a torque wrench to set torque.
www.chpower.com
5
Operating Instructions
Troubleshooting Chart
Stop using tool immediately if any of the following problems occur. Serious personal injury could occur.
Any repairs or replacements must be done by a Qualified Service Person or Authorized Service Center.
Symptom Possible Cause(s) Corrective Action
Tool runs slowly or will not
operate
Moisture blowing out of tool 1. Water in tank 1. Drain tank. (See air compressor manual).
1. Grit or gum in tool 1. Flush the tool with air tool oil, gum solvent,
or an equal mixture of SAE 10 motor oil
and kerosene. If air tool oil is not used,
lubricate the tool after cleaning
2. No oil in tool 2. Lubricate the tool according to the
lubrication instructions in this manual
3. Low air pressure 3. a. Adjust the regulator on the tool to
the maximum setting
b. Adjust the compressor regulator to tool
maximum while the tool is running
free
4. Air hose leaks 4. Tighten and seal hose fittings if leaks are
found
5. Pressure drops 5. a. Be sure the hose is the proper size.
Long hoses or tools using large volumes
of air may require a hose with an I.D.
of 1/2 inch or larger depending on the
total length of the hose
b. Do not use a multiple number of hoses
connected together with quick connect
fittings. This causes additional pressure
drops and reduces the tool power.
Directly connect the hoses together
6. Worn ball bearing in motor 6. Remove and inspect bearing for rust, dirt
and grit or worn race. Replace or clean and
regrease bearing with bearing grease
Oil tool and run until no water is evident.
Oil tool again and run 1-2 seconds
2. Water in the air lines/hoses 2. a. Install a water separator/filter.
NOTE: Separators only work properly when
the air passing through the separator is
cool. Locate the separator/filter as far as
possible from the compressor
b. Install an air dryer
c. If the original separator will not
separate all the water from the air,
install a belt air filter
www.chpower.com
6
TL0502
Impact Mechanism Troubleshooting Guide
Symptom Possible Cause(s) Corrective Action
Impacts slowly or will not
impact
Impacts rapidly but will not
remove bolts
Does not impact 1. Broken impact mechanism 1. a. Replace broken impact mechanism
1. Lack of lubrication 1. Lubricate the air motor and the impact
mechanism. (See Lubrication section of
this manual)
2. Tool regulator set in wrong position 2. Adjust the regulator on the tool to the
maximum setting
3. In-line regulator or compressor
regulator set too low
1. Worn impact mechanism 1. a. Replace worn impact mechanism
3. Adjust regulators in the air system
components
b. Return impact wrench to Authorized
Service Center for repair
components
b. Return impact wrench to an Authorized
Service Center for repair
www.chpower.com
7
Operating Instructions
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: One (1) Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison,
Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period with the exceptions below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM
THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial
or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow
limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with
instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure
to operate products in accordance with instructions shall also include the removal or alteration of any safety devices.
If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets, packings or seals,
lubricants, motor vanes, impact mechanism, or any other expendable part not specifically listed. These items will only
be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material
and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty
period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld (800) 543-6400 to obtain your warranty service options. Freight costs must be borne by the
purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also
have other rights which vary from state to state or country to country.
www.chpower.com
8
Loading...