Campbell Hausfeld TL0501 Operating Instructions Manual

See Warranty on page 8 for important information about commercial use of this product.

Operating Instructions TL0501

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.

3/8 inch Ratchet

Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . 1

Unpacking . . . . . . . . . . . . . . . . . . . . . . 1

Safety Guidelines . . . . . . . . . . . . . . . . 1

Important Safety Information . . . . . . 1

Tool Components and

Specifications. . . . . . . . . . . . . . . . . . . . 2

Operating Instructions . . . . . . . . . . . . 4

Lubrication . . . . . . . . . . . . . . . . . . . . 4

Recommended Hookup. . . . . . . . . . 4

Operational Mode . . . . . . . . . . . . . . 5

User-Maintenance Instructions . . . . . 5

Troubleshooting Chart . . . . . . . . . . . . 6

Warranty . . . . . . . . . . . . . . . . . . . . . . . 8

Description

Ratchets are air tools designed for
removing and installing spark plugs
and different engine parts such as
water pumps, radiators, etc. Use in
confined areas where hand tools are
cumbersome.

Unpacking

After unpacking the unit, inspect
carefully for any damage that may
have occurred during transit. Make sure
to tighten fittings, bolts, etc., before
putting unit into service.

Safety Guidelines

This manual contains information
that is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.

Danger indicates

an imminently
hazardous situation which, if not
avoided, WILL result in death or
serious injury.

Warning indicates

a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.

Caution indicates

a potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.

Notice indicates

important
information, that if not followed,
may cause damage to equipment.

NOTE: Information that requires special
attention.

Important Safety Instructions

INSTRUCTIONS PERTAINING TO A
RISK OF FIRE, ELECTRIC SHOCK, OR
INJURY TO PERSONS

This manual contains safety, operational
and maintenance information. Contact
your Campbell Hausfeld representative
if you have any questions.

When using tools,

basic precautions
should always be followed,
including the following:

Model TL0501

Locate model and date code on
tool and record below:

Model No.: _____________________
Date Code: _____________________

Retain these numbers for

future reference.

CALIFORNIA PROPOSITION 65

This product or

its power cord
may contain chemicals known to
the State of California to cause
cancer and birth defects or other
reproductive harm. Wash hands
after handling.

You can create dust
when you cut, sand, drill
or grind materials such
as wood, paint, metal, concrete,
cement, or other masonry. This dust
often contains chemicals known to
cause cancer, birth defects, or other
reproductive harm. Wear protective
gear.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

© 2011 Campbell Hausfeld / Scott Fetzer IN732700AV 6/11

For parts, product & service information

visit www.chpower.com

Operating Instructions

Important Safety Instructions
(Continued)

GENERAL

a. To reduce the risks of

electric shock, fire, and
injury to persons, read all
the instructions before

using the tool.

b. Be thoroughly familiar with the

controls and the proper use of the
equipment. Follow all instructions.
Contact your Campbell Hausfeld
representative if you have any
questions.

c. Only persons well acquainted with

these rules of safe operation should
be allowed to use the unit.

Read and

understand tool
labels and manual. Failure to follow
warnings, dangers, and cautions
could result in DEATH or SERIOUS
INJURY.

WORK AREA

a. Keep the work area clean and well

lighted. Cluttered benches and dark

areas increase the risks of electric
shock, fire, and injury to persons.

b. Do not operate the tool

in explosive atmospheres,
such as in the presence of
flammable liquids, gases,
or dust. The tool is able to create

sparks resulting in the ignition of
the dust or fumes.

c. Keep bystanders, children, and

visitors away while operating the
tool. Distractions are able to result in

the loss of control of the tool.

PERSONAL SAFETY

a. Stay alert. Watch what you are

doing and use common sense
when operating the tool. Do not
use the tool while tired or under
the influence of drugs, alcohol,
or medication. A moment of

inattention while operating the
tool increases the risk of injury to
persons.

b. Dress properly. Do not wear loose

clothing or jewelry. Contain long
hair. Keep hair, clothing, and
gloves away from moving parts.

Loose clothes, jewelry, or long
hair increases the risk of injury to
persons as a result of being caught
in moving parts.

c. Avoid unintentional starting.

Be sure the switch is off before
connecting to the air supply. Do not

carry the tool with your finger on
the switch or connect the tool to the
air supply with the switch on.

d. Remove adjusting keys or wrenches

before turning on the tool. A key or
wrench attached to a rotating part
of the tool may result in personal
injury.

e. Do not overreach. Keep proper

footing and balance at all times.

Proper footing and balance enables
better control of the tool in
unexpected situations.

f. Use safety equipment. A dust mask,

non-skid safety shoes and a hard
hat must be used for the applicable
conditions.

g. Always wear eye

protection.

h. Always wear hearing

protection when using
the tool. Prolonged

exposure to high intensity
noise is able to cause
hearing loss.

i. Do not attach the hose or tool to

your body. Attach the hose to the
structure to reduce the risk of loss of
balance if the hose shifts.

Always remain in

a firmly balanced
position when using or handling
the tool.

Avoid long

extended periods
of work with the tool. Stop using
the tool if you feel pain in hands or
arms.

j. Hold tool by insulated gripping

surface when performing an
operation where the tool may
contact hidden wiring. Contacting a

“live” wire will make exposed metal
parts of the tool “live” and shock
the operator.

Tool Components and Specifications

Avg SCFM & psi . . . . . . . . 4.8 @ 90 PSIG

(25% usage)

Continuous SCFM . . . . . . 19.2 @ 90 PSIG

(100% usage)

Minimum Rated RPM . . . . . . . . . . . . 140

Max Torque . . . . . . . . . . . . . . . . .50 ft.lb.

Working Torque . . . . . . . . . 10-45 ft.lb.

Gear Type . . . . . . . . . . 3 Idler Planetary

Bolt Capacity. . . . . . . . . . . . . . . .3/8 inch

Air Inlet . . . . . . . . 1/4 inch NPT (Female)

Min. Hose Size . . . . . . . . . . . . . .3/8 inch

Drive . . . . . . . . . . . . . . . . . . . 3/8 inch sq.

Weight . . . . . . . . . . . . . . . . . . . . 2.5 lbs.

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Forward/Reverse Dial

Air Inlet

Throttle

Exhaust

3/8 inch Anvil

2

TL0501

Important Safety Instructions
(Continued)

k. Avoid body contact with grounded

surfaces such as pipes, radiators,
ranges, and refrigerators. There is

an increased risk of electric shock if
your body is grounded.

l. Explore the workpiece to avoid

contact with hidden wiring.

Thoroughly investigate the
workpiece for possible hidden
wiring before performing work.
Contact with live wiring will shock
the operator.

m. Never point an air tool at oneself

or any other person. Serious injury
could occur.

n. Do not put hands near or under

moving parts.

TOOL USE AND CARE

a. Use clamps or another practical way

to secure and support the workpiece
to a stable platform. Holding the

work by hand or against the body is
unstable and is able to lead to loss
of control.

b. Do not force the tool. Use the

correct tool for the application. The
correct tool will do the job better
and safer at the rate for which the
tool is designed.

c. Do not use the tool if the switch

does not turn the tool on or off. Any
tool that cannot be controlled with
the switch is dangerous and must be
repaired.

d. Disconnect the

tool from the
air source before making
adjustments, doing tool
maintenance, clearing jams,
leaving work area,loading,
or unloading the tool. Such

precautionary measures reduce the
risk of injury to persons.

e. Store the tool when it is idle out

of reach of children and other
untrained persons. A tool is

dangerous in the hands of untrained
users.

f. Maintain the tool with care. Keep

a cutting tool sharp and clean. A
properly maintained tool, with sharp

cutting edges reduces the risk of
binding and is easier to control.

g. Check for misalignment or binding

of moving parts, breakage of parts,
and any other condition that affects
the tool’s operation. If damaged,

have the tool serviced before using.
Many accidents are caused by poorly
maintained tools. There is a risk of
bursting if the tool is damaged.

h. Use only accessories that are

identified by the manufacturer for
the specific tool model. Use of an

accessory not intended for use with
the specific tool model increases the
risk of injury to persons.

i. Selecting an appropriate tool

actuation system, taking into
consideration the work application
for which the tool is used.

Never

use
gasoline or other
flammable liquids to clean
the tool. Never use the
tool in the presence of flammable
liquids or gases. Vapors could
ignite by a spark and cause an
explosion which will result in death
or serious personal injury.

Release all

pressure from
the system before attempting to
install, service, relocate or perform
any maintenance.

Always disconnect

tool from the
power source when unattended,
performing any maintenance or
repair, clearing a jam, or moving
the tool to a new location.

Always fit tool

with a fitting or
hose coupling on or near the tool in
such a manner that all compressed
air in the tool is discharged at the
time the fitting or hose coupling is
disconnected. Do not use a check
valve or any other fitting which
allows air to remain in the tool.
Death or serious personal injury
could occur.

Never carry the

tool by the air
hose or pull the hose to move the
tool or a compressor. Keep hoses
away from heat, oil and sharp
edges. Replace any hose that is
damaged, weak or worn. Personal
injury or tool damage could occur.

Do not operate or
allow anyone else to
operate the tool if
any warnings or warning labels are
not legible. Warnings or warning
labels are located on the tool
magazine and body.

Do not drop or

throw the tool.
Dropping or throwing the tool can
result in damage that will make
the tool unusable or unsafe. If the
tool has been dropped or thrown,
examine the tool closely for bent,
cracked or broken parts and air
leaks. STOP and repair before using
or serious injury could occur.

Do not exceed

the maximum
operating pressure of the air tool
(90 psi). This can reduce the life of
the tool.

j. Do not exceed any pressure rating

of any component in the system.
Maximum operating pressure
of 90 psi is measured at the tool
inlet while the tool is running.
The pressure drop between the
compressor and tool needs to be
compensated for at the compressor.

k. Do not depress trigger when

connecting the air supply hose.

l. Never trigger the tool when

not applied to a work object.
Attachments must be securely
attached. Loose attachments can
cause serious injury.

Clean and check

all air supply
hoses and fittings before
connecting the tool to an air
supply. Replace any damaged
or worn hoses or fittings. Tool
performance or durability may be
reduced.

SERVICE

a. Tool service must be performed only

by qualified repair personnel.

b. When servicing a tool, use only

identical replacement parts. Use
only authorized parts.

c. Use only the lubricants supplied

with the tool or specified by the
manufacturer.

!

WARNING

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3

Operating Instructions

Important Safety Instructions
(Continued)

Do not make any

modifications to
the tool without first obtaining written
approval from Campbell Hausfeld. Do
not use the tool if any shields or guards
are removed or altered. Do not use the
tool as a hammer. Personal injury or
tool damage may occur.

AIR SOURCE

a. Never connect to an air source that

is capable of exceeding 200 psi.

Over pressurizing the tool is able
to result in bursting, abnormal
operation, breakage of the tool or
serious injury to persons. Use only
clean, dry, regulated compressed air
at the rated pressure or within the
rated pressure range as marked on
the tool. Always verify prior to using
the tool that the air source has been
adjusted to the rated air pressure or
within the rated air-pressure range.

b. Never use oxygen, carbon dioxide,

combustible gases or any bottled
gas as an air source for the tool.

Such gases are capable of explosion
and serious injury to persons.

Do not

type of reactive gases,

use any

including, but not
limited to, oxygen and
combustible gases, as a power
source. Use filtered, lubricated,
regulated compressed air only.
Use of a reactive gas instead of
compressed air may cause the tool
to explode which will cause death
or serious personal injury.

Use only
a pressure-regulated
compressed air source
to limit the air pressure

O

CO

90 psi

2

supplied to the tool. The regulated
pressure must not exceed 90 psi.
If the regulator fails, the pressure
delivered to the tool must not
exceed 200 psi. The tool could
explode which will cause death or
serious personal injury.

SAVE THESE INSTRUCTIONS

DO NOT DISCARD

OPERATING INSTRUCTIONS

LUBRICATION

Proper lubrication is the owner’s
responsibility. Failure to lubricate the air
tool properly will dramatically shorten
the life of the tool and will void the
warranty.

This air tool

requires
lubrication before the initial
use and before and after each
additional use.

Air tools require lubrication throughout
the life of the tool. Air tool oil is
recommended because this oil cleans,
lubricates and inhibits rust all in one
step.

After an air tool

has been
lubricated, oil will discharge
through the exhaust port during
the first few seconds of operation.
Thus, the ex-haust port must
be covered with a towel before
applying air pressure. Failure to
cover the exhaust port can result in
serious injury.

1. Disconnect tool from air supply.

2. Turn tool upside down.

3. While pressing trigger, apply 5 - 10

drops of oil in the air inlet.

4. Connect the air tool to the air supply

and cover the exhaust port with a
towel. Run the air tool for 7 to 10

seconds. Oil will discharge from the
exhaust port when air pressure is
applied.

RECOMMENDED HOOKUP

The illustration below shows the
recommended hookup for the tool.

1. The air compressor
must be able to
maintain a minimum
of 60 psi when the

60 psi
Min.

90 psi
Max.

tool is being used. An inadequate air
supply can cause a loss of power and
inconsistent driving.

2. An oiler can be
used to provide oil
circulation through
the tool. A filter can
be used to remove
liquid and solid impurities which can
rust or “gum up” internal parts of
the tool.

3. Always use air supply hoses with
a minimum working pressure
rating equal to or greater than the
pressure from the power source if a
regulator fails, or 200 psi, whichever
is greater. Use 1/4 inch air hose for
runs up to 50 feet. Use 3/8 inch air
hoses for 50 foot run or longer.

200 psi or greater

3/8 inch I.D.

4. Use a pressure regulator on the
compressor, with an operating
pressure of 0 psi - 125 psi. A pressure
regulator is required to control
the operating pressure of the tool
between 60 psi and 90 psi.

Recommended Hookup

Quick Plug

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Quick
Coupler

Air Hose

Quick Plug
(Optional)

Lubricator

4

Quick
Coupler
(Optional)

Regulator

Filter

TL0501

OPERATING INSTRUCTIONS
(Continued)

OPERATIONAL MODE

To remove nuts, turn the forward/
reverse dial to the right. To install nuts,
turn the forward/reverse dial to the left.
Reverse the procedure if the threads
are left-handed. Do not overtighten the
nuts.

When tightening,

do not torque
down the nuts or bolts with the
ratchet as typically done with a
hand wrench. This can damage
the tool by breaking parts in the
ratchet mechanism.

Use of a whip

hose prevents
accidental triggering of the tool
when pressurized air is connected
to the system.

In addition, the tool’s vibration wears
out quick couplers prematurely.

Using fittings or air hoses which are too
small can create a pressure drop and
reduce the power of the tool. A 3/8 inch
(I.D.) fitting with 1/4 inch NPT threads
is recommended. Most compressors
are shipped with a short, 1/4 inch I.D.
hose. For proper performance and more
convenience, use a 3/8 inch I.D. hose.
Hoses longer than 50 feet should have a
1/2 inch I.D.

NOTE: It is not recommended to install
a quick coupler between the air tool
and the leader (whip) hose.

Never carry a tool

by the hose or
pull the hose to move the tool or a
compressor. Keep hoses away from
heat, oil and sharp edges. Replace
any hose that is damaged, weak or
worn.

USER-MAINTENANCE
INSTRUCTIONS

TECHNICAL SERVICE

Please call our Tool Hotline at 1-800­543-6400 with any questions regarding
the operation or repair of this tool or
for additional copies of this manual.

REPLACEMENT PARTS INFORMATION

For information regarding where to
order replacement parts, call toll free
1-800-543-6400. Please provide the
following information:

 •Modelnumber

 •Stampedcode

 •Partnumberanddescription

TOOL REPAIR

Only qualified personnel should repair
the tool and they should use genuine
Campbell Hausfeld replacement parts
and accessories, or parts and accessories
which perform equivalently.

ASSEMBLY PROCEDURE FOR SEALS

When repairing a tool, the internal
parts must be cleaned and lubricated.
Parker O-lube or equivalent must be
used on all o-rings. Each o-ring must be
coated with O-lube before assembling.
A small amount of oil must be used on
all moving surfaces and pivots. After
reassembling, a few drops of 30W
non-detergent oil or equivalent, must
be added through the air line before
testing.

STORAGE

The air tool must be lubricated before
storing. Follow the air tool lubrication
instructions with an exception to step 4.
Only run the air tool for 2 to 3 seconds
instead of 7 to 10 seconds because more
oil needs to remain in the air tool when
storing.

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5

Operating Instructions

Troubleshooting Chart

Stop using tool immediately if any of the following problems occur. Serious personal injury

Authorized Service Center.

Symptom Possible Cause(s) Corrective Action

Tool runs slowly or will not
operate.

Moisture blowing out of
tool.

Ratchet mechanism slips or
will not loosen nut.

could occur. Any repairs or replacements must be done by a Qualified Service Person or

1. Grit or gum in tool. 1. Flush the tool with air tool oil, gum
solvent, or an equal mixture of SAE 10
motor oil and kerosene. If air tool oil is not
used, lubricate the tool after cleaning.

2. No oil in tool. 2. Lubricate the tool according to the
lubrication instructions in this manual.

3. Low air pressure. 3a. Adjust the regulator on the tool to the
maximum setting (If applicable).

3b. Adjust the compressor regulator to tool

maximum while the tool is running free.

4. Air hose leaks. 4. Tighten and seal hose fittings if leaks are
found.

5. Pressure drops. 5a. Be sure the hose is the proper size. Long
hoses or tools using large volumes of air
may require a hose with an I.D. of 1/2 inch
or larger depending on the total length of
the hose.

5b. Do not use a multiple number of hoses

connected together with quick connect
fittings. This causes additional pressure
drops and reduces the tool power. Directly
connect the hoses together.

6. Worn rotor blade in motor. 6. Replace rotor blade.

7. Worn ball bearing in motor. 7. Remove and inspect bearing for rust, dirt
and grit or worn race. Replace or clean and
regrease bearing with bearing grease.

1. Water in tank. 1. Drain tank. Oil tool and run until no water
is evident. Oil tool again and run 1–2
seconds.

2. Water in the air lines/hoses. 2a. Install a water separator/filter (PA2121).
NOTE: Separators only work properly when
the air passing through the separator is
cool. Locate the separator/filter as far as
possible from the compressor.

2b. Install an air dryer.
2c. Anytime water enters the tool, the tool

should be oiled immediately.

1. Ratchet mechanism is dirty. 1a. Clean mechanism with air tool oil.

1b. Replace worn mechanism.

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6

Notes

TL0501

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7

Operating Instructions

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: One (1) Year.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison,
Ohio, 45030, Telephone: [phone]

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM

THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial
or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow
limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY

DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with

instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure
to operate products in accordance with instructions shall also include the removal or alteration of any safety devices.

If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets, packings or seals,

lubricants, motor vanes, impact mechanism, or any other expendable part not specifically listed. These items will only

be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material

and workmanship only.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty
period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld [phone] to obtain your warranty service options. Freight costs must be borne by the

purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of
replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also
have other rights which vary from state to state or country to country.

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8