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Campbell Hausfeld Reference Design, WL6700 Series Operating Instructions Manual

Rapid Inflation Air
Compressor
Operating Instructions and Parts Manual
WL6700 Series
FRANÇAISE: Page 20
ESPAÑOL: Página 40
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Table of Contents
Description. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Guidelines . . . . . . . . . . . . . . . . . . . . 4
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Information. . . . . . . . . 4
Instructions Pertaining to a Risk of Fire,
Electric Shock, or Injury to Persons . . . .4
California Proposition 65 . . . . . . . . . . . . .4
Breathable Air Warning. . . . . . . . . . . . . . . 4
DISCLAIMER OF WARRANTIES. . . . . . .4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Work Area. . . . . . . . . . . . . . . . . . . . . . . . . . .5
Personal Safety . . . . . . . . . . . . . . . . . . . . . .5
Electrical Safety. . . . . . . . . . . . . . . . . . . . . .5
Use and Care. . . . . . . . . . . . . . . . . . . . . . . .5
Spraying Precautions . . . . . . . . . . . . . . . .6
Air Source. . . . . . . . . . . . . . . . . . . . . . . . . . .6
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Save These Instructions
Do Not Discard. . . . . . . . . . . . . . . . . . . . . .6
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents in the Carton . . . . . . . . . . . . . . .7
Additional Items Not Included . . . . . . . .7
Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Getting To Know Your Compressor. . . . 9
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Uses for this
Compressor . . . . . . . . . . . . . . . . . . . . . . . . .9
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tools Required for Assembly. . . . . . . . 10
Handle Assembly . . . . . . . . . . . . . . . . . . 10
Inflation Hose Assembly. . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . 10
Location . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wheel Lock/Foot Brake . . . . . . . . . . . . 11
Electrical Installation. . . . . . . . . . . . . . . 11
Grounding Instructions . . . . . . . . . . . . 11
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Moisture in Compressed Air . . . . . . . . 12
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 12
ASME Safety Valve . . . . . . . . . . . . . . . . . 12
Click-To-Set Regulator Knob. . . . . . . . 12
Outlet (Tool) Pressure Gauge . . . . . . . 13
Tank Pressure Gauge. . . . . . . . . . . . . . . 13
Storage Top . . . . . . . . . . . . . . . . . . . . . . . 13
Rapid Inflation Technology. . . . . . . . . 13
To use compressor for Inflation: . . . . 13
To use compressor for Air Tool
Usage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
End of Operation/Storage . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . 14
ASME Safety Valve . . . . . . . . . . . . . . . . . 14
Drain Tank. . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 15
Thermal Overload Protector . . . . . . . . 15
Torque Requirements . . . . . . . . . . . . . . 15
Technical Service . . . . . . . . . . . . . . . . . . 15
Troubleshooting Guide . . . . . . . . . . . . . . 16
Replacement Parts List for Pump,
Model WL390100. . . . . . . . . . . . . . . . . . . . 17
TorqueRequirements . . . . . . . . . . . . . . 17
Replacement Parts List for Rapid
Inflation Air Compressor . . . . . . . . . . . . 19
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
For parts, product and service information
Visit: www.chpower.com
Call: Customer Service at 1-800-543-6400
Address any correspondence to: Campbell Hausfeld Attn: Customer Service
100 Production Drive
Harrison, OH 45030 U.S.A.
Operating Instructions and Parts Manual
Rapid Inflation Air Compressor
Description
Oilless compressors are designed for do-it-yourselfers with a variety of home and automotive jobs. These compressors power spray guns, impact wrenches and other tools. These units operate without oil.
Specifications
WL6700 Series
Running HP: 1.7 (ISO 1217)
Free Air CFM: 3.8 @ 90 psi (ISO 1217)
Free Air CFM: 5.6 @ 40 psi (ISO 1217)
Tank Capacity (gallons): 18, 22, 26, or 30
Volts, Phase: 120 V, single
Amp Draw: 15
Max. Working Pressure: 150
Max. Duty Cycle: 50%
Record the model number and serial number, located on the back of the tank, and date of purchase in the space below.
Model #: ____________________________
Serial #: _____________________________
Date of Purchase: ____________________
Figure 1 - WL6700 Series
Retain these numbers for future reference.
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Operating Instructions and Parts Manual
Important Safety Information
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates
an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates
a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates
a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates
important information, that if not followed, may cause damage to equipment.
IMPORTANT: Information that requires special attention.
Safety Symbols
The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.
INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
This manual contains important safety, operational and maintenance information. If you have any questions, please call 1-800-543-6400 for customer assistance.
Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used, make up a high pressure pumping system, the following safety precautions must be observed at all times:
CALIFORNIA PROPOSITION 65
This product or its power cord may contain chemicals, including lead,
known to the State of California to cause cancer and birth defects or
other reproductive harm. Wash hands after handling.
You can create dust when you cut, sand, drill or grind
materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.
Breathable Air Warning
This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1 - 1966, OSHA 29 CFR
1910. 134, and/or Canadian Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.
Wear Eye and Mask Protection
Wear Eye and Ear Protection
Risk of Electrocution
4
Read Manual First
Hot Parts
Risk of Explosion
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Risk of Fire
Risk of Falling
Risk of Fumes
GENERAL
a. To reduce the risks of electric shock, fire, and injury to persons, read
all the instructions before using the tool. Failure to follow warnings, dangers, and cautions could result in DEATH or SERIOUS INJURY.
b. Be thoroughly familiar with the controls and the proper use of the
equipment. Follow all instructions. Contact your Campbell Hausfeld representative
if you have any questions.
c. Follow all local electrical and safety codes as well as in the US, National Electrical
Codes (NEC) and Occupational Safety and Health Act (OSHA).
d. Only persons well acquainted with these rules of safe operation should be
allowed to use the unit.
Important Safety Information (Continued)
WL6700 Series
WORK AREA
a. Keep the work area clean and well lighted. Cluttered
benches and dark areas increase the risks of electric shock, fire, and injury to persons.
b. Keep bystanders, children, and visitors away while
operating. Distractions are able to result in the loss of control. NEVER allow children in the work area.
Motors, electrical equipment
and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store or spray flammable liquids or gases in the vicinity of the compressor.
c. To reduce fire hazard, keep engine/motor exterior free of
oil, solvent, or excessive grease.
PERSONAL SAFETY
a. Stay alert. Watch what you are doing and use common
sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the
tool increases the risk of injury to persons.
Ensuring that the tool is used
only when the operator and all other personnel in the work area are wearing ANSI Z87 eye protection equipment, and when required, other appropriate protection equipment such as head, hearing and foot protection equipment. Serious eye or permanent hearing loss could result.
b. Always wear hearing protection when using the tool.
Prolonged exposure to high intensity noise is able to cause hearing loss.
c. Always work in a well-ventilated area. Wear OSHA-
approved dust mask.
d. Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair
increases the risk of injury to persons as a result of being caught in moving parts.
Compressor parts may be hot even if
the unit is stopped.
e. Keep fingers away from a running compressor;
fast moving and hot parts will cause injury and/or burns.
f. Do not overreach. Keep proper footing and
balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
ELECTRICAL SAFETY
Risk of electrical shock. Always
disconnect from power source before servicing. Servicing should be performed by authorized service center.
USE AND CARE
Never use plastic (PVC) pipe for
compressed air. Serious injury or death could result.
a. Before each use, inspect compressed air
system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace
defective items before using.
b. Check all fasteners at frequent intervals for proper
tightness.
c. Check air hoses for weak or worn condition before each
use. Make sure all connections are secure.
d. Do not stand on or use the pump or unit as a handhold.
e. If the equipment should start to abnormally vibrate, STOP
the engine/motor and check immediately for the cause.
Vibration is generally a warning of trouble.
Never remove or attempt to adjust safety valve.
Keep safety valve free from paint and other accumulations.
f. Do not alter or tamper with the safety relief valve. In the
event that the safety relief valve is tampered with, existing warranties shall be voided and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.
Never attempt to repair or modify
a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn or damaged tanks.
Drain liquid from tank daily.
g. Make sure to drain tank regularly and inspect periodically
for unsafe conditions such as rust formation and corrosion. Tanks rust from moisture build-up, which
weakens the tank.
h. Release air slowly when draining moisture or
depressurizing the compressor system. Fast moving air will stir up dust and debris which may be harmful.
i. Do not remove any warning labels from the unit.
j. Store inside. Do not store outside or in direct sunlight.
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Operating Instructions and Parts Manual
Important Safety Information (Continued)
SPRAYING PRECAUTIONS
Do not spray flammable materials in vicinity of open flame
or near ignition sources including the compressor unit.
a. Do not smoke when spraying paint, insecticides, or other flammable
substances.
b. Use a face mask/respirator when spraying and spray in a well
ventilated area to prevent health and fire hazards.
c. Do not direct paint or other sprayed material at the compressor.
Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.
d. WHEN SPRAYING OR CLEANING WITH SOLVENTS OR TOXIC CHEMICALS,
FOLLOW THE INSTRUCTIONS PROVIDED BY THE CHEMICAL MANUFACTURER.
AIR SOURCE
Air compressors providing air to the tank should follow the requirements
established by the American National Standards Institute Standard B19.3-1991; Safety Standard for Compressors for Process Industries. Contact your air compressor manufacturer for information.
SERVICE
a. Release air pressure from air tank by pulling safety relief ring before servicing or
replacing parts.
b. Service must be performed only by qualified repair personnel.
Never attempt to repair or modify a tank! Welding, drilling or any other
modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn or damaged tanks.
c. When servicing a tool, use only identical replacement parts. Use only authorized
parts.
NOTE: The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions
in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
6
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