CAME ZL80 User Manual

AUTOMAZIONE PER CHIUSURA INDUSTRIALE

CONTROL BOARD FOR AUTOMATIONS 24 V

SERIES Z

INSTALLATION MANUAL

ZL80 - ZL80C

“IMPORTANT SAFETY INSTRUCTIONS WHEN INSTALLING”

WARNING: IMPROPER INSTALLATION MAY LEAD TO SERIOUS DAMAGE, FOLLOW ALL INSTRUCTIONS WHEN INSTALLING”

“THIS MANUAL IS EXCLUSIVELY INTENDED FOR PROFESSIONAL INSTALLERS OR OTHER COMPETENT PERSONS”

1 Legend of symbols

This symbols stands for parts that must be read very carefully.

This symbols stands for parts that have to do with safety.

English

This symbols stands for what needs to be notified to the client.

2 Intended use and limitations of use

2.1 Intended use

The ZL80_ZL80C control boards(The ZL80C: featuring incorporated buttons and safety stop) have been specifically designed for C-BXE24 automation, to drive sectional, sliding and folding doors.

2.2 limitations of use

- Respect cable distances and diameters as shown in the table in chapter 5.4

- Set up the control board in areas that are free of accidental impacts.

- For theZL80C version positions the control board at a height of 1.5 m from the ground.

3 Reference standards

This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

4 Description

4.1 230V a.c. control board

24V d.c. powered control board for gear motors; 50÷60 Hz frequency. Designed and manufactured entirely by CAME Cancelli Automatici S.p.A. Container ﬁ tted with air recycling intake. Guaranteed 24 months unless tampered with.

4.2 Technical specifications

Control board Power: 230V - 50÷60 Hz Maximum output: 360 W Draw at rest: 55 mA Maximum output of 24V accessories: 36 W

Protection level: IP54 Insulation class: II Material: ABS

Operatine temperature

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4.3 List of parts

ZL 80

CONTROL BOARD

ESC

ENTER

RSE

PROGRAMMING FUNCTION

R700

LINE FUSE 1,6 A

S1 GND

L1T L2T 0 24

WARNING!

TERMICAL

PROTECTION

ACCESSORIES

FUSE 1,6 A

CONTROL BOARD

FUSE 1A

BATTERY

MOTOR

POT.ENC.

SPLA

CON

TRAS

MOTOR

FUSE 10A

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CONTROL BOARD

ZL 80

ZL80-ZL80C electronic board

PROGRAMMING FUNCTION

Emglish

CONTROL BOARD

FUSE 1A

MOTOR

FUSE 10A

ACCESSORIES

FUSE 1,6 A

432

TERMICAL

PROTECTION

ESC

ENTER

WARNING!

LINE FUSE 1,6 A

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RSE

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R700

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1-Display 2- 1° Control unit fuses 3- 10 A motor fuses

1718

4- 1.6 A Accessories fuses 5- 1.6 A Line fuses 6-R700 board plug-in for decoding control devices (transponder slide-through cards) 7- AF board plug-in for radio frequency 8- RSE board plug-in for decoding PC interchange signal (for multiple control of to 16 units max.) 9-Led indicator: power

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10-Led indicator: warns of open safety contacts error 11-Terminal board 12- Terminal board for connecting transformer 13-Programming buttons14-Trimmer to set display contrast 15- STOP button16- CLOSING button 17- OPENING button 18-safety stop 19- memory roll board connector ( backup device for system and user data)

ZTC5 pushbutton panel

240

320

145

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240

320

165

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5 Installation

5 .1 Preliminary checks

Prior to installing the automation device do the following:

• Make sure that the control board is mounted in a sturdy manner and that it is protected from possible impacts. It must be mounted using screws, anchor-plugs, etc. that are suitable for the type of surface;

• See to having a proper omnipolar disconnection device, with more than 3mm distances between contacts, and independent

English

(sectioned off) power;

• Make sure that any connections inside of the container (done for continuance of the protective circuit) be provided with additional insulation as compared the other inside conducting parts;

• Install proper tubes and conduits to pull cables and wiring through making sure that these are protected from possible mechanical damage.

5.2 Tools and materials

Make sure to have all the tools and materials required to for installation under maximum safety conditions and in compliance with current standards. The figure shows some of the equipment needed by the installer.

5.3 Dimensions, centre spacing and securing holes.

It is best to use 6 mm max diameter rounded-top cross-head screws .

Dimensions of the ZL80 container

320

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240

145

Dimensions of the ZL80C container

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320

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240

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165

The pre-punched holes have a 20/21 mm diameter

Emglish

215

295

5.4 Spessori minimi e tipo cavi

Connections Cable type

Power supply line, 230/400V 3F Power supply line, 230V 2F 3G 1,5mm² 3G 2,5mm² 3G 4mm² Motors, 230/400V 2F/3F 4G 1mm² 4G 1,5mm² 4G 2,5mm² Motor, 24V 2 x 1mm² 2 x 1,5mm² 2 x 2,5mm² Flashing lamp 230V 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm² Flashing lamp 24V 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm² Cycle/courtesy lights 230V 3G 0,5mm² 3G 1mm² 3G 1,5mm² Power supply accessories 24V 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm² Warning light 24V 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm² Output 24V “in motion” 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm² Safety contacts 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm²

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N.O./N.C. control buttons 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm² End stop 3 x 0,5mm² 3 x 1mm² 3 x 1,5mm² 2nd motor control 1 x 0,5mm² 1 x 0,5mm² 1 x 1mm² Antenna connection (max 50m) RG58 Encoder connection (max 30m) Insulated cable 2402C 22AWG

FROR CEI 20-22

CEI EN 50267-2-1

Cable length 1<10 M 4G 1,5mm² 4G 2,5mm² 4G 4mm²

Cable length 10<20 M

Cable length 20<30 M

PLEASE NOTE: If the cable length differs from that speciﬁ ed in the table, then you must determine the cable diameter on the basis of the actual power draw from the connected devices and depending on the standards speciﬁ ed in CEI EN 60204-1. For connections that require several, sequential loads on the same line, the sizes provided on the table must be reconsidered by taking into account the actual distances and power draw. When connecting products that are not included in this manual then follow the indications speciﬁ ed in the documentation included with said products.

+ E

MOTOR

5.5 Electrical connections

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230 V a.c. 50-60 Hz Power supply

24V D.C. Motor

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GND

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24V a.c 25W Max. output terminal for flashing light (when moving)

Serial communication for PC connections: use mod. RS235 bipolar shielded cable with software (optional)

PC 40 o PC30

RS232 cable

Personal Computer

Encode connection (to connect the automated device to the control board: use a type 2402C 22AWG shielded cable)

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