Brother THE Dream Quilter 15 Instruction Manual

4.3 (3)

Instruction Manual

Copyright July 01, 2016

Jim M. Bagley, GraceWood, Inc

(Reproduction Prohibited)

Version 1.0

Table of Contents

Table of Contents

2

IMPORTANT SAFETY INSTRUCTIONS

3

IMPORTANT SAFETY INSTRUCTIONS

4

Specifications and Overview

5

Specifications and Overview

6

Parts List

7

Step 1: Wheel Alignment

8

Step 2: Installing the Encoder on the Carriage

9

Step 3: Installing the Encoder on the Quilting Machine

10

Step 4: Connecting and Setting Encoders

11

Step 5: Attaching the Thread Mast

12

Step 6: Connecting the Front Display

12

Threading the Quilting Machine

13

Winding Bobbins

14

Installing the Bobbin Case

15

Adjusting Thread Tension

16

Plugging In The Cables

17

Final Checklist

18

Basic Controls

19

Main Screen Options

20

Sewing Modes

21

Sewing Modes Continued

22

Settings

23

System Info

24

Repair Kit

25

The Needle Plate

26

The Hook Holder

27

Hopping Foot

28

Timing The Machine

29

Thread Tension

30

Changing A Needle

31

Cleaning Tension Discs

31

Cleaning Bobbin Area

32

Cleaning Bobbin Case

32

Oiling the Machine: Head

33

Oiling the Machine: Hook

34

Troubleshooting

35

Troubleshooting

36

Needle Information

37

Thread Information

38

Additional Tips

39

2

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical machine, basic safety precautions should always be followed, including the following:

Read all instructions before using (this machine).

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended when plugged in. Always unplug this machine from the electric outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1.Do not allow this machine to be used as a toy. Close attention is necessary when this machine is used by or near children.

2.Use this machine only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.

3.Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.

4.Never operate the machine with any air openings blocked. Keep ventilation openings of the sewing machine free from the accumulation of lint, dust, and loose cloth.

5.Never drop or insert any object into any opening.

6.Do not use outdoors.

7.Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8.To disconnect, turn all controls to the off position, then remove the plug from the outlet.

9.Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

ii)Keep fingers away from all moving parts. Special care is required around the sewing machine

needle.

iii)Always use the proper needle plate. The wrong plate can cause the needle to break.

iv)Do not use bent needles.

v)Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

vi)Switch the sewing machine off when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, etc.

vii)Always unplug sewing machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

Connect this machine to a properly grounded outlet only. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

3

IMPORTANT SAFETY INSTRUCTIONS

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. Plug the cord from the quilting machine into a surge protector. The surge protector must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the product is properly grounded.

Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.″

This product is for use on a nominal 120 V circuit, and has a grounding plug that looks like the plug illustrated in sketch A in Figure 61.1. A temporary adaptor, which looks like the adaptor illustrated in sketches B and C, may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear, lug, and the like, extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by the metal screw.

A qualified electrician should be consulted if there is any doubt as to whether an outlet box is properly grounded.

Grounding Methods

Figure 61.1

Surge

 

 

 

Protector

 

 

 

 

 

Metal

 

 

 

Screw

 

 

Grounding

Cover of

 

 

Pin

Grounded

 

 

(A)

Outlet Box

(B)

 

 

Adapter

Surge

 

 

Protector

 

 

 

 

 

Grounding

 

 

 

Means

 

Grounding

 

 

 

 

(C)

 

PIN

 

(D)

4

Specifications and Overview

Height: 480 mm, 19”

Width: 395 mm, 15.5”

Length: 585 mm, 23”

Weight: 42 Lbs

Quilting Arm Length: 15” W 8.5” H

Maximum SPM: 1800

Minimum SPM: 90

Input Voltage: 110-220 VAC

• Peak Power Consumption: 300 W

• Timing Belt System

• Bobbin Type: Large M Class

• 5in Touch Screen

Custom adjustable Ergonomic Handles and Handlebars for efficiency and extended use

Built in Bobbin Winder

Dual Thread Tension Guides, for precise tension.

Left

Rear

Front

Right

5

Specifications and Overview

 

 

7

 

3

 

 

6

5

 

 

4

1

2

 

 

8

 

 

 

 

 

 

 

11

 

 

 

 

 

9

10

18

 

16

1213

14

15

1.

Thread Mast Base

 

2.

Bobbin Thread Guide

17

3.

Bobbin Thread Tensioner

 

4.

Bobbin Thread Cutter

 

5.

Bobbin Wind Stand

 

6.

Bobbin Sensor

 

7.

Dual Thread Tension Guide

 

8.

Small Thread Tensioner

 

9.

Large Thread Tensioner

 

10.Thread Guides

 

11.Take Up Lever

 

12.Lamp

 

13.Needle Bar

 

14.Needle

 

15.Hopping Foot

 

16.Thread Stand

 

17. Carriage Wheels

 

18.Handwheel

19

19.Bobbin Case

 

6

Parts List

Please make sure all pieces were included in your kit

Bobbin Case (1)

M Class Bobbin (3)

Thread Mast (1)

(pre-installed)

(2 pre-installed)

 

5in Screen with Cable

 

Lint Brush (1)

Encoder (2)

 

(Silver Spring - 1)

and Stylus (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Black Spring - 1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Cord (1)

Laser (1)

4mm Allen Wrench (1)

 

 

 

 

 

 

 

 

 

 

Encoder Springs (2)

Needle (11) (1 pre-installed)

Flat Head Screw Driver

(1)

3mm Allen Wrench (1)

M3 Thumb Screw (3)

(2 pre-installed)

2.5mm Allen Wrench (1) 2mm Allen Wrench (1)

Timing Spacer (1)

Oil Bottle (1)

7

Step 1: Installing the Encoder on the Carriage

Parts Needed:

1.Encoder (1) (1 black spring)

2.2mm Allen Wrench (1)

3.4mm Allen Wrench (1)

1-1 Remove the M6 x 16mm SBHCS from the outer, left, rear wheel, on the Bottom

Plate.

Wheel

1-2 Loosen the set screw in the lock collar, without removing it, so that the encoder wheel bolt can turn freely.

1-3 Slide the previously removed wheel onto the encoder with hub side out.

Wheel

Loosen The Set Screw Using The

2mm Allen Wrench

1-4 Fasten the encoder into the hole made available in step 1-1.

Note: Leave the encoder’s set screw loose. They will be tightened after you place the sewing machine on your frame.

Encoder With

Black Spring

8

Step 2: Installing the Encoder on the Quilting Machine

Parts Needed:

1.Encoder (1) (1 Silver Spring)

2.2mm Allen Wrench (1)

3.4mm Allen Wrench (1)

Encoder Assembly

Shoulder Spacer

Washer

Wheel Spacer

Plastic Stop

2-1 Remove the M6 x 16mm SBHCS from the outer, left, rear wheel, on the sewing machine.

Remove the

M6 x 16mm

SBHCS

2-2 Loosen the set screw in the lock collar, so

2-3 Slide the previously removed wheel

that the encoder wheel bolt can turn freely.

onto the encoder and the hole made

 

available in step 3-1.

 

Note: Leave the encoder’s set screw loose. They

 

will be tightened in a later step.

Loosen The

Set

Encoder

Wheel Bolt

Screw Using The

 

2mm Allen Wrench

 

 

 

Encoder with

Silver Spring

 

Silver Spring

 

 

 

 

Wheel

9

 

 

Step 3: Bottom Plate

Parts Needed:

3-1 Remove Carriage stop from bottom

1.

4mm Allen Wrench

2.

Bottom Plate

plate, by removing (2) M6 X 10 mm SBHCS.

Carriage Stop

M6 x 10mm

SBHCS

3-1 Re-install the (2) M6 X 10 mm SBHCS removed in step 3-1.

M6 x 10mm

SBHCS

10

Brother THE Dream Quilter 15 Instruction Manual

Step 4: Carriage and encoders

3-1 Place the bottom plate onto the quilting frame.

3-3 Plug the encoder cables from each of the encoders into the sewing machine.

Note: The longer cable is used for the encoder attached to the carriage, while the shorter cable is used for the encoder attached to the sewing machine.

3-2 Place the sewing machine onto the bottom plate. Raise Back Rail on Frame to be 1/4” above the machine base.

3-4 Rotate the lock collar on the encoder up about 100 degrees or until you feel adequate push back from the spring. While holding the lock collar in that position, tighten each set screw.

Encoder Spring Tensioning

 

 

 

 

 

 

Lock Collar

 

 

 

 

 

 

 

 

 

 

 

 

 

100 degrees

 

 

 

 

 

Top Encoder/

 

 

up

 

 

 

 

 

Silver Spring

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set Screw

Long Encoder

Short Encoder

Cable

Cable

Bottom Encoder/

 

100 degrees

Black Spring

 

up

QR CODE

Lock Collar

 

11

Step 4: Wheel Alignment

Parts Needed:

1.3mm Allen Wrench (1)

4-1 Using the 3mm allen wrench, loosen the set screws located above each of the wheels on the machine.

M6 Set Screw

M6 Set Screw

Wheel

Assemblies

4-2 Re-adjust the wheels as necessary while centering the machine between the left and right wheels and tighten the set screws. Make sure that the encoders ride on the track.

M6 Set Screw

M6 Set Screw

M6 Set Screw

 

Wheel

Assemblies

Carriage

12

Step 5: Attaching the Thread Mast

Parts Needed:

5-1 Screw the Thread mast to the Sewing

1.

Thread Mast (1)

Machine.

 

 

 

Thread

 

 

 

Mast

The thread

 

 

 

 

 

 

mast acts as a

 

 

 

guide for the

 

 

 

thread, and

 

 

 

makes it less

 

 

 

likely to get

 

 

 

snagged or

 

 

 

looped around

 

 

 

any object.

Step 6: Connecting the Front Display

Parts Needed:

1.Display Screen (1) (with cable and clip)

2.Screen Mount Cap (1)

6-1 Connect the Display ribbon cable from the Display to the display mount, and attach the display by snapping it into the Display Clip.

Display

Screen

Display

Clip

Display

Ribbon

Cable

6-2 Attach Screen Mount Cap into the Display Hub.

Screen

Mount Cap

Display

Hub

13

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