Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
TWIN NEEDLE DIRECT DRIVE LOCK STITCHER
Thank you very much for buying a BROTHER sewing machine. Before using your new machine,
please read the safety instructions below and the explanations given in the instruction manual.
With industrial sewing machines, it is normal to carry out work while positioned directly in front of
moving parts such as the needle and thread take-up, and consequently there is always a danger of
injury that can be caused by these parts. Follow the instructions from training personnel and
instructors regarding safe and correct operation before operating the machine so that you will know
how to use it correctly.
SAFETY INSTRUCTIONS
[1] Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure
safe operation of this machine and to prevent accidents and injury to yourself or other people.
Indications
DANGER
CAUTION
Symbols
· · · · ·
· · · · ·
· · · · ·
The instructions which follow this term indicate situations where failure to follow the
instructions may result in death or serious injury.
The instructions which follow this term indicate situations where failure to follow the
instructions could cause injury when using the machine or physical damage to
equipment and surroundings.
This symbol ( ) indicates something that you should be careful of. The picture inside the triangle
indicates the nature of the caution that must be taken.
(For example, the symbol at left means “beware of injury”.)
This symbol ( ) indicates something that you must not do.
This symbol ( ) indicates something that you must do. The picture inside the circle indicates the
nature of the thing that must be done.
(For example, the symbol at left means “you must make the ground connection”.)
T-8421C, 8422C, 8452C, 8722C, 8752C
i
[2] Notes on safety
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the cover of the control box. Touching areas where high voltages are present can result in severe
injury.
DANGER
CAUTION
Environmental requirements
Use the sewing machine in an area which is free
from sources of strong electrical noise such as
electrical line noise or static electric noise.
Sources of strong electrical noise may cause
problems with correct operation.
Any fluctuations in the power supply voltage
should be within ±10% of the rated voltage for the
machine.
Voltage fluctuations which are greater than this
may cause problems with correct operation.
The power supply capacity should be greater than
the requirements for the sewing machine's power
consumption.
Insufficient power supply capacity may cause
problems with correct operation.
Machine installation should only be carried out by
a qualified technician.
Contact your Brother dealer or a qualified
electrician for any electrical work that may need to
be done.
The sewing machine weighs approximately 50 kg
(110 lb). The installation should be carried out by
two or more people.
Do not connect the power cord until installation is
complete. The machine may operate if the treadle
is depressed by mistake, which could result in
injury.
Turn off the power switch before inserting or
removing the plug, otherwise damage to the
control box could result.
Be sure to connect the ground. If the ground
connection is not secure, you run a high risk of
receiving a serious electric shock, and problems
with correct operation may also occur.
When securing the cords, do not bend the cords
excessively or fasten them too hard with staples,
otherwise there is the danger that fire or electric
shocks could occur.
The ambient temperature should be within the
range of 5°C to 35°C during use.
Temperatures which are lower or higher than this
may cause problems with correct operation.
The relative humidity should be within the range of
45% to 85% during use, and no dew formation
should occur in any devices.
Excessively dry or humid environments and dew
formation may cause problems with correct
operation.
In the event of an electrical storm, turn off the power
and disconnect the power cord from the wall outlet.
Lightning may cause problems with correct
operation.
Installation
If using a work table which has casters, the casters
should be secured in such a way so that they
cannot move.
Secure the table so that it will not move when tilting
back the machine head. If the table moves, it may
crush your feet or cause other injuries.
Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
head may cause your hand to slip, and your hand
may get caught.
Be sure to wear protective goggles and gloves
when handling the lubricating oil and grease, so that
they do not get into your eyes or onto your skin,
otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease
under any circumstances, as they can cause
vomiting and diarrhea.
Keep the oil out of the reach of children.
ii
T-8421C, 8422C, 8452C, 8722C, 8752C
CAUTION
Sewing
This sewing machine should only be used by
operators who have received the necessary training
in safe use beforehand.
The sewing machine should not be used for any
applications other than sewing.
Be sure to wear protective goggles when using the
machine.
If goggles are not worn, there is the danger that if a
needle breaks, parts of the broken needle may
enter your eyes and injury may result.
Turn off the power switch at the following times.
The machine may operate if the treadle is
depressed by mistake, which could result in injury.
y When threading the needle
y When replacing the bobbin and needle
y When not using the machine and when leaving
the machine unattended
If using a work table which has casters, the casters
should be secured in such a way so that they
cannot move.
Turn off the power switch before carrying out
cleaning. The machine may operate if the treadle is
depressed by mistake, which could result in injury.
Secure the table so that it will not move when tilting
back the machine head. If the table moves, it may
crush your feet or cause other injuries.
Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
head may cause your hand to slip, and your hand
may get caught.
Attach all safety devices before using the sewing
machine. If the machine is used without these
devices attached, injury may result.
Do not touch any of the moving parts or press any
objects against the machine while sewing, as this
may result in personal injury or damage to the
machine.
Secure the table so that it will not move when tilting
back the machine head. If the table moves, it may
crush your feet or cause other injuries.
Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
head may cause your hand to slip, and your hand
may get caught.
If an error occurs in machine operation, or if
abnormal noises or smells are noticed, immediately
turn off the power switch. Then contact your nearest
Brother dealer or a qualified technician.
If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
Cleaning
Be sure to wear protective goggles and gloves
when handling the lubricating oil and grease, so that
they do not get into your eyes or onto your skin,
otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease
under any circumstances, as they can cause
vomiting and diarrhea.
Keep the oil out of the reach of children.
Use only the proper replacement parts as specified
by Brother.
Maintenance and inspection
Maintenance and inspection of the sewing machine
should only be carried out by a qualified technician.
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the
electrical system.
Turn off the power switch and disconnect the power
cord from the wall outlet at the following times,
otherwise the machine may operate if the treadle is
depressed by mistake, which could result in injury.
yWhen carrying out inspection, adjustment and
maintenance
yWhen replacing consumable parts such as the
rotary hook
If the power switch needs to be left on when
carrying out some adjustment, be extremely careful
to observe all safety precautions.
T-8421C, 8422C, 8452C, 8722C, 8752C
Secure the table so that it will not move when tilting
back the machine head. If the table moves, it may
crush your feet or cause other injuries.
Use both hands to hold the machine head when
tilting it back or returning it to its original position.
If only one hand is used, the weight of the machine
head may cause your hand to slip, and your hand
may get caught.
Use only the proper replacement parts as specified
by Brother.
If any safety devices have been removed, be
absolutely sure to re-install them to their original
positions and check that they operate correctly
before using the machine.
Any problems in machine operation which result
from unauthorized modifications to the machine will
not be covered by the warranty.
iii
[3] Warning labels
The following warning labels appear on the sewing machine.
Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are
difficult to read, please contact your nearest Brother dealer.
1
2
3
Touching areas where high voltages are present can
result in severe injury. Turn off the power before
opening the cover.
4
5
Be careful not to get your hands
caught when returning the
machine head to its original
position after it has been tilted.
Be careful to avoid injury from
the moving thread take-up.
* Safety devices: (A) Finger guard
(B) Thread take-up cover
Be sure to connect the ground. If
6
PE
7
8
the ground connection is not
secure, you run a high risk of
receiving a serious electric
shock, and problems with correct
operation may also occur.
(9) Stitch length dial (10) Reverse lever
(11) Oil gauge window (12) Machine pulley
(13) Operation panel (14) Cotton stand
(15) Stop lever (T-8452C, 8752C )
Safety devices
(16) Thread take-up cover (17) Finger guard
2168B
3
T-8421C, 8422C, 8452C, 8722C, 8752C
3. INSTALLATION
CAUTION
Machine installation should only be carried out by a
qualified technician.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done.
The sewing machine weighs approximately 50 kg
(110 lb). The installation should be carried out by two
or more people.
Do not connect the power cord until installation is
complete. The machine may operate if the treadle is
depressed by mistake, which could result in injury.
About the machine set-up location
Do not set up this sewing machine near other equipment such as
televisions, radios or cordless telephones, otherwise such
equipment may be affected by electronic interference from the
sewing machine.
The sewing machine should be plugged directly into an AC wall
outlet. Operation problems may result if extension cords are
used.
3. INSTALLATION
Secure the table so that it will not move when tilting
back the machine head. If the table moves, it may
crush your feet or cause other injuries.
Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
head may cause your hand to slip, and your hand
may get caught.
2086M
Carrying the machine
The machine should be carried by the arm by two people as
shown in the illustration.
* Hold the motor cover (A) by hand also so that the pulley does
not rotate.
Tilting back the machine head
Hold section (B) with your foot so that the table does not move,
and then push the arm with both hands to tilt back the machine
head.
Returning the machine head to the upright position
1. Clear away any tools, etc. which may be near the table holes.
2. While holding the face plate with your left hand, gently return the
machine head to the upright position with your right hand.
2169B
2871M
2872M
T-8421C, 8422C, 8452C, 8722C, 8752C
4
3. INSTALLATION
3-1. Table processing diagram
The top of the table should be 40 mm in thickness and should be strong enough to hold the weight and with-stand the
vibration of the sewing machine.
Drill holes as indicated in the illustration below.
Control box mounting hole
Head rest hole
Cotton stand hole
Cord hole
2170B
3-2. Installation
1. Control box
(1) Control box
(2) Bolts [3 pcs]
(3) Nuts [3 pcs]
(4) Spring washers [3 pcs]
(5) Washers [3 pcs]
2. Connecting rod
(6) Connecting rod
(7) Nut
4127M
5
T-8421C, 8422C, 8452C, 8722C, 8752C
2874M
2875M
3. INSTALLATION
3. Oil pan
(1) Head cushions (left) [2 pcs]
(2) Head cushions (right) [2 pcs]
(3) Oil pan
(4) Oiler
4. Rubber cushions
(1) Rubber cushions [2 pcs]
(2) Nails [4 pcs]
5. Knee lifter complying bar
(3) Knee lifter complying bar
T-8421C, 8422C, 8452C, 8722C, 8752C
6
3. INSTALLATION
2171B
2172B
6. Machine head
(1) Hinges [2 pcs]
(2) Machine head
(3) Head rest
NOTE:
Tap the head rest (3) securely into
the table hole.
If the head rest (3) is not pushed in
as far as it will go, the machine head
will not be sufficiently stable when it
is tilted back.
7. Operation panel
(1) Operation panel
(2) Screws [2 pcs]
(Use for tightening rear cover)
8. Cotton stand
(1) Cotton stand
NOTE:
Securely tighten the nut (4) so that
the two rubber cushions (2) and the
washer (3) are securely clamped and
so that the cotton stand (1) does not
move.
7
2878M
T-8421C, 8422C, 8452C, 8722C, 8752C
3. INSTALLATION
9. Knee lifter plate
(1) Knee lifter plate
(2) Bolt
* Loosen the bolt (3) and the bolt (4),
and move the knee lifter plate (1) to
a position where it is easy to use.
2173B
<Knee lifter adjustment>
1. Turn the machine pulley so that the feed dog is below the
top of the needle plate.
2. Lower the presser foot (5) by using the lifting lever (4).
2880M
2881M
3. Loosen the nut (6).
4. Turn the screw (8) to adjust so that the amount of play in
the knee lifter (7) is approximately 2 mm when the knee
lifter plate (1) is gently pressed.
5. Securely tighten the nut (6).
6. Loosen the nut (9).
7. Turn the screw (10) until the distance between the end of
the screw (10) and the knee lifter (7) is approximately 5
mm.
8. Turn the adjusting screw (10) to adjust so that the presser
foot (5) is at the desired position within a distance of 13
mm of the needle plate when the knee liter plate (1) is
fully pressed.
9. After adjustment is completed, securely tighten the nut
(9).
Within 13 mm
2882M
T-8421C, 8422C, 8452C, 8722C, 8752C
8
3. INSTALLATION
3-3. Lubrication
Do not connect the power cord until lubrication has been completed, otherwise the machine may operate if the
treadle is depressed by mistake, which could result in injury.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get
into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause vomiting and
diarrhea.
Keep the oil out of the reach of children.
When cutting the nozzle of the oil tank, hold the base of the nozzle securely.
If you hold the end of the nozzle, injury from the scissors may result.
CAUTION
The sewing machine should always be lubricated and the
oil supply replenished before it is used for the first time,
and also after long periods of non-use.
Use only the lubricating oil <NIPPON OIL CORPORATION
Sewing Lube 10N; VG10> specified by Brother.
* If this type of lubricating oil is difficult to obtain, the recommended
oil to use is <Exxon Mobil Essotex SM10; VG10>.
1. Hold the base of the nozzle of the accessory oil tank (1),
and use scissors to cut about half-way along the straight
section (A) of the nozzle.
2354B
2. Loosen and remove the nozzle, and then remove the seal (2).
3. Tighten the nozzle.
<Lubricating via the oil cover>
9
1. Tilt back the machine head.
2. Remove the rubber cap (1).
3. Use the accessory oil tank (2) to pour lubricating oil into
the oil cover (3) until the oil level reaches the reference
line (4).
NOTE:
Do not fill with lubricating oil past the reference line (4).
If you pour in too much lubricating oil, it may spill out
when the machine head is tilted back.
4. Replace the rubber cap (1).
5. Return the machine head to its original position.
* If the lubricating oil level drops below the bottom (6) of the
oil gauge window (5), be sure to add more oil.
2355B
<Lubricating via the oil tank>
1. Remove the rubber cap (1).
2. Use the accessory oil tank (2) to pour in lubricating oil until
the oil level reaches the top reference line (4) of the oil
gauge window (3).
3. Replace the rubber cap (1).
* If the lubricating oil level drops below the bottom reference
line (5), be sure to add more oil.
2356B
T-8421C, 8422C, 8452C, 8722C, 8752C
■Lubrication
Apply 1 - 2 drops of oil to the places indicated by the arrows.
<Semi dry type and minimum lubrication type>
Rotary hook race
(left and right)
3. INSTALLATION
<Minimum lubrication type only>
* Do not apply oil for semi dry types.
<T-8452C, 8752C>
2200B
2174B
T-8421C, 8422C, 8452C, 8722C, 8752C
2887M
10
3. INSTALLATION
3-4. Connecting the cords
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
CAUTION
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done.
Do not connect the power cord until all cords have
been connected.
The machine may operate if the treadle is depressed
by mistake, which could result in injury.
3-4-1. Opening the control box cover
3-4-2. Connecting the cords
11
T-8421C, 8422C, 8452C, 8722C, 8752C
When securing the cords, do not bend the cords
excessively or fasten them too hard with staples,
otherwise there is the danger that fire or electric
shocks could occur.
Be sure to connect the ground. If the ground
connection is not secure, you run a high risk of
receiving a serious electric shock, and problems with
correct operation may also occur.
(1) Screw
(2) Cover
4137M
1. Sewing machine cords
2175B
Lower the tab (6).
Push in securely until the tabs (6) engage.
<Removal>
<Securing>
Cords
<Closing the cover>
Press
the tab.
Raise the tab (6).
4139M
4140M
4141M
T-8421C, 8422C, 8452C, 8722C, 8752C
3. INSTALLATION
(1) 6-pin head detector unit connector
(2) 12-pin operation panel connector
(3) 10-pin resolver connector
(4) 14-pin machine connector
(5) 4-pin motor connector
2. Binding the cords
(1) Repeat cable tie
NOTE:
Bind the cords in such a way that the
connector does not get pulled out.
All cords that come out from the
control box should be secured to the
cord holder (2) using the repeat
cable tie (1), otherwise vibration from
the sewing machine may cause the
cords to become disconnected,
which can cause problems with the
operation of the control box.
12
3. INSTALLATION
4143M
3. Ground wire
(1) Ground wire
(2) Washer
(3) Spring washer
(4) Screw
Oil pan
Ground symbol Ground symbol
2176B
4. Other cords
Connect cords that match the voltage
specifications.
power cord (9). (The green and
yellow wire is the ground wire.)
2. Insert the power plug into a
properly-grounded electrical outlet.
NOTE:
Take care when tapping in the
staples (7) to make sure that they do
not pierce the cords.
Do not use extension cords,
otherwise machine operation
problems may result.
3-5. Test operation (Operating the treadle)
CAUTION
Do not touch any of the moving parts or press any objects against the machine while sewing, as this may result in
personal injury or damage to the machine.
3. INSTALLATION
2114M
2182B
2207B
2117M
<Turning on the power>
Press the ON power switch (1).
The power indicator (2) will illuminate.
<Test operation>
1. Check that the machine sews at low speed when the
treadle (3) is gently pressed to position (B).
NOTE:
If the sewing machine does not operate even when the
treadle (3) is depressed, check the position of the safety
switch. (Refer to “13-1. Safety switch position”.)
2. Then check that it sews at high speed when the treadle
(3) is gently pressed to position (C).
3. After pressing the treadle (3) forward, check that the
needle is lowered to the top of the needle plate when the
treadle (3) is returned to the neutral position (A). (when
needle down stopping has been set.)
4. If the treadle (3) is pressed to position (D), (thread
trimming is carried out for models with thread trimmer)
and the needle rises above the needle plate and stops.
5. With the machine head tilted back, depress the treadle (3)
and check that the sewing machine does not operate.
NOTE:
If the sewing machine operates when the treadle (3) is
depressed while the machine head is tilted back, the
safety switch is probably faulty. Contact the place of
purchase.
T-8421C, 8422C, 8452C, 8722C, 8752C
16
3. INSTALLATION
3-6. Adjusting the treadle operation
4259M
<Forward depression sensitivity adjustment>
If the machine starts running at low speed when your foot is
simply resting on the treadle, or if the treadle pressure is felt
to be too weak, adjust the position (a to c) at which the
treadle spring (1) is hooked onto the treadle lever (2).
* a is the weakest position, and it becomes gradually
stronger at b, c and d respectively.
<Backward depression sensitivity adjustment>
1. Loosen the nut (3) and turn the bolt (4).
* When the bolt (4) is tightened, the treadle operation
becomes heavier, and when it is loosened, the
operation becomes lighter.
2. Tighten the nut (3).
<Adjusting the treadle stroke>
Remove the nut (5), and then move the connecting rod joint
(6) from the position in figure A to the position in figure B.
The treadle stroke will then be increased by approximately
27 %.
At this time, the treadle forward and backward depression
sensitivity will change, so readjust if necessary.
4260M
17
T-8421C, 8422C, 8452C, 8722C, 8752C
4. PREPARATION BEFORE SEWING
4-1. Installing the needle
CAUTION
Turn off the power switch before installing the needle.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
4. PREPARATION BEFORE SEWING
<T-8421C, 8422C, 8722C>
<T-8452C, 8752C>
1. Turn the machine pulley to move the needle bar to its
highest position.
2. Loosen the screws (1).
3. Insert the needle (2) straight in as far as it will go so that the
long groove is facing inward, and then securely tighten the
screws (1).
Long groove
2461B
Long groove
2462B
T-8421C, 8422C, 8452C, 8722C, 8752C
18
4. PREPARATION BEFORE SEWING
4-2. Removing the bobbin
Turn off the power switch before removing the bobbin.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
CAUTION
<Latch type>
1. Open the slide plates (1) by moving them to the right and
left.
2. Pull the rotary hook latches (2) upward, and them remove
the bobbins (3).
2463B
2464B
<Bobbin case type>
1. Open the slide plates (1) by moving them to the right and
left.
2. Lift up the latch (2) of the rotary hook, and then remove the
bobbin case (3).
3. Remove the bobbin.
19
T-8421C, 8422C, 8452C, 8722C, 8752C
4-3. Winding the lower thread
Do not touch any of the moving parts or press any objects against the machine while winding the lower thread, as this
may result in personal injury or damage to the machine.
4. PREPARATION BEFORE SEWING
CAUTION
2897M
Less thread
More thread
1. Turn on the power switch.
2. Place the bobbin (1) onto the bobbin winder shaft (2).
3. Wind the thread several times around the bobbin (1) in the
direction indicated by the arrow.
* Check that the thread is not loose anywhere along the
thread path.
4. Push the bobbin presser arm (3) toward the bobbin (1).
5. Raise the presser foot with the lifting lever.
6. Depress the treadle. Lower thread winding will then start.
7. Once winding of the lower thread is completed, the bobbin
presser arm (3) will return automatically.
8. After the thread has been wound on, remove the bobbin
and cut the thread with the knife (4).
* Loosen the screw (5) and move the bobbin presser (6) to
adjust the amount of thread wound onto the bobbin.
NOTE:
The amount of thread wound onto the bobbin should be
a maximum of 80 % of the bobbin capacity.
2124M2123M
T-8421C, 8422C, 8452C, 8722C, 8752C
20
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