Bosch Active Line, Performance Line Owner's Manual
Active Line
This manual contains important safety,
performance and service information.
Read and understand it along with the
information provided to you by your
bicycle manufacturer before using the
product, and keep it for reference.
A
ctive Line
Cette notice contient d’importantes
informations sur la sécurité, les
performances et l’entretien. Lisez-les et
comprenez-les ainsi que les informations
fournies par le fabricant de votre vélo
avant d’utiliser le produit, et conservezles pour référence ultérieure.
Robert Bosch GmbH
Bosch eBike Systems
72703 Reutlingen
GERMANY
www.bosch-ebike.com
0 275 U07 ADC (2017.05) T / 23
Este manual contiene información
importante de seguridad, rendimiento y
mantenimiento. Léalo y asegúrese de
entenderlo junto con la información que
le ha facilitado el fabricante de su
bicicleta antes de usar el producto
;
guárdelo a modo de referencia.
Owner’s Manu
al – The Bosch Drive System (20 mph)
Drive Unit
BDU280C: 0 275 007 039
en Original instructions
fr Notice originale
es Manual original
English–1
0 275 U07 ADC | (21.4.16) Bosch eBike Systems
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Using Your Operator’s Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating your Bosch Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Description and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance/Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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Bosch eBike Systems 0 275 U07 ADC | (21.4.16)
Introduction
Thank You for Purchasing a Bosch Drive System Equipped Bicycle!
Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use
of your bicycle.
General Warnings
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions
may result in death or serious injury.
Save all safety warnings and instructions for future
reference.
The term “battery pack” used in these operating instructions refers both to standard battery packs (battery packs
with holder on the bike frame) and to rack-type battery
packs (battery packs with holder in the rear rack/carrier).
About Warnings
This manual contains many “DANGER”, “WARNING”, and
“CAUTION” indicators concerning the consequences of
failing to use, assemble, maintain, store, inspect and dispose of a Bosch-equipped eBike in a safe manner.
The combination of the safety alert symbol and the word
“DANGER” indicates a hazardous situation that, if not
avoided, will result in death or serious injury.
The combination of the safety alert symbol and the word
“WARNING” indicates a hazardous situation that, if not
avoided, could result in death or serious injury.
The combination of the safety alert symbol and the word
“CAUTION” indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
This manual contains important safety, performance
and service information. Read it before you take the
first ride on your new bicycle, and keep it for reference.
The manual can also be found online at
www.bosch-ebike.com.
This manual is intended to be read together with the
separate user manual provided with your bicycle. Be
sure to read all provided documents including labels on
the product before your first ride.
Read ALL accompanying manuals before riding the
bike for the first time. Your Bosch Drive System comes
with additional manuals and documents provided by the
manufacturer of the bicycle and other components. Failure to read and understand safety information can result
in death or serious injury.
Take responsibility for your own SAFETY. If you have
any questions or do not understand something, contact
your Bosch eBike dealer or the bicycle or component
manufacturer.
Some eBike accessories may present a choking haz-
ard to small children. Keep these accessories away
from children.
The Bosch Drive System adds weight to your bicycle
which you may not be used to lifting. Avoid injury; use
proper lifting techniques.
Using Your Operator’s Manual
Graphics
The bicycle shown in this manual may differ slightly from
your bicycle, but will be similar enough to help you understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by facing in the direction the bicycle will travel when going forward. When you see a broken line (------), the item referred
to is hidden from view.
WARNING
CAUTION
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Operating your Bosch Drive Unit
Safety Rules
Read and understand all safety warnings and
instructions. Failure to follow the warnings be-
low could result in death or serious injury.
Save all safety warnings and instructions for future reference.
The term “battery pack” used in these operating instructions refers both to standard battery packs (battery packs
with holder on the bike frame) and to rack-type battery
packs (battery packs with holder in the rear rack/carrier).
Do not open the drive unit yourself. The drive unit
must be repaired only by qualified experts and only
with original spare parts. This will ensure that the safe-
ty of the drive unit is maintained. Unauthorized opening
of the drive unit will void warranty claims.
All components attached to the drive unit and all oth-
er components of the eBike drive (e.g., the chainwheel, chainwheel seat, pedals) may be replaced only with identical components or components
specifically approved for your eBike by the bicycle
manufacturer. This protects the drive unit against over-
load and damage.
Remove the battery pack from the eBike before begin-
ning work (e.g. inspection, repair, assembly, maintenance, work on the chain, etc.) on the eBike, transporting it by car or plane, or storing it. Unintentional
activation of the eBike system poses a risk of injury.
The eBike system can switch itself on when the eBike
is pushed backwards.
Using the walk assistance function is only recom-
mended when pushing the eBike. There is risk of injury
if the wheels of the eBike are not in contact with the
ground while using the walk assistance.
While using the walk assistance, the pedals will ro-
tate on bikes with back-pedaling function. Due to the
risk of injury, please make sure that your body is a sufficient distance away from the rotating pedals.
Use only original Bosch battery packs approved for
your eBike by the manufacturer. Using other battery
packs can lead to injuries and pose a fire hazard. When
using other battery packs, the warranty is void and
Bosch shall not assume any liability.
Do not make any modifications to your eBike system
or attach any other products which would be suitable
for increasing the performance of your eBike system. Unauthorized modification of the system could re-
sult in death or serious injury.
Please follow all local, state and federal regulations
when registering and using eBikes.
Read and observe the safety warnings and instruc-
tions in all operating instructions of the eBike system and your eBike.
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Product Description and
Specifications
Intended Use
The drive unit is intended only for driving your eBike and
must not be used for other purposes.
Technical Data
Assembly
Inserting and removing the battery pack
To insert or remove the battery pack in/from the eBike,
please read and follow the battery pack operating instructions.
Checking the Speed Sensor
17 Speed sensor
18 Spoke magnet for the speed sensor
The speed sensor 17 and its spoke magnet 18 must be attached in such a way that the spoke magnet, after a turn of
the wheel, moves past the speed sensor with a clearance of
at least 5 mm, yet no more than 17 mm.
Note: If the clearance between the speed sensor 17 and
the spoke magnet 18 is too small or too large, or if the
speed sensor 17 is not properly connected, the speed indicator will fail, and the eBike drive unit will operate in the
emergency mode.
In this case, loosen the screw for the spoke magnet 18 and
fasten the spoke magnet to the spoke in such a way that it
runs past the mark of the speed sensor at the correct clearance. If the speed is still not being indicated on the speed
indicator after this is done, please contact an authorized
Bosch eBike dealer.
Drive unit Drive Unit
Article number 0 275 007 039
Rated continuous power W250
Torque at drive, max. Nm 50
Rated voltage V36
Operating temperature °F +23...+104
Storage temperature °F +14...+122
Degree of protection IP 54 (dust and splash
water protected)
Weight, approx. lb 8.8
Bike lights
1)
Voltage, approx.
2)3)
V6/12
Maximum output
– Front light
– Rear light
W
W
8.4/17.4
0.6/0.6
1) Not possible via the eBike battery pack in all country-specific
versions, depending on the statutory regulations
2) The voltage level is preset and can be changed only by the eBike
dealer.
3) When changing the bulbs, ensure that the bulbs are also compatible
with the Bosch eBike system (ask your eBike dealer) and that the specified voltage matches. Bulbs must be replaced only with bulbs of the
same voltage.
Incorrectly installed bulbs can be destroyed or cause damage
to the system.
17
18
5
–
17 mm
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Operation
Initial Operation
Requirements
The eBike system can only be activated when the following
requirements are met:
– A sufficiently charged battery pack is inserted (see bat-
tery pack operating instructions).
– The on-board computer is properly inserted in the hold-
er (see on-board computer operating instructions).
– The speed sensor is connected properly (see “Checking
the Speed Sensor”, page English–4).
Switching the eBike System On/Off
Options for switching on the eBike system:
– If the on-board computer is already switched on when
inserted into the holder, then the eBike system will be
switched on automatically.
– When the on-board computer and the eBike battery
pack are inserted, briefly press the On/Off button of the
on-board computer once.
– When the on-board computer is inserted, press the
On/Off button on the battery pack.
Once it is switched on, the eBike system is in the “OFF”
mode. Select the desired assistance level and take off.
The drive is activated as soon as you put pressure on the
pedals. The assistance level depends upon the on-board
computer settings.
As soon as you stop pedaling when in normal operation, or
as soon as you have reached a speed of 20 mph, the assistance from the eBike drive unit is switched off. The motor
assistance is automatically re-activated as soon you start
pedaling again and the speed is below 20 mph.
Options for switching off the eBike system:
– Press the On/Off button of the on-board computer.
– Switch the eBike battery pack off by using its On/Off
button (see battery pack operating instructions.)
– Remove the on-board computer out of its holder.
If the eBike is not moved and no button is pressed on the
on-board computer for 10 minutes, the eBike system will
shut down automatically in order to save energy.
eShift (optional)
eShift is the integration of automatic gear shifting systems
into the eBike system. The eShift components are electrically connected to the drive unit by the manufacturer. The
operation of automatic gear shifting systems is described in
the operating instructions of the on-board computer.
Setting the Assistance Level
With the on-board computer you can set how much the
eBike drive assists you while pedaling. The assistance level
can be changed at any time while the system is on, even
while cycling.
Note: For individual versions, it is possible that the assistance level is preset and cannot be changed. It is also possible that fewer assistance levels are available for selection
than listed here.
The following assistance levels (max.) are available:
– “OFF”: The motor assistance is switched off and the
eBike can be moved by pedaling. The walk assistance
cannot be activated in this assistance level.
– “ECO”: Effective assistance at maximum efficiency for
maximum cruising range
– “TOUR”: Uniform assistance, for touring with long cruis-
ing range
– “SPORT”: Powerful assistance for sporty off-road rid-
ing, as well as for urban traffic
– “TURBO”: Maximum assistance, supporting the highest
speed for sporty riding
The selected motor output appears on the display of the onboard computer. The maximum motor output depends on
the selected assistance level.
Once it is switched on, the eBike system is in the “OFF”
mode.
Assistance Level Assistance Factor*
(Derailleur)
“ECO” 40 %
“TOUR” 100 %
“SPORT” 150 %
“TURBO” 250 %
* The motor output can vary for individual versions.
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Switching the Walk Assistance On/Off
The walk assistance can make it easier for you to push the
eBike. The speed of this function depends on the selected
gear and can reach a maximum of 3.7 mph. The lower the
selected gear, the lower the speed of the walk assistance
function (at full capacity).
Using the walk assistance function is only recom-
mended when pushing the eBike. There is risk of injury
if the wheels of the eBike are not in contact with the
ground while using the walk assistance.
To activate the walk assistance function, briefly press but-
ton “WALK” on your on-board computer. After activation,
press button “+” within 3 s and keep it pressed. The eBike
drive is switched on.
Note: The walk assistance cannot be activated in the “OFF”
assistance level.
The walk assistance is switched off as soon as one of the
following occurs:
– you release the button “+”,
– the wheels of the eBike are stopped (e.g. by actuating
the brakes or impacting against an obstacle),
– the speed exceeds 3.7 mph.
Note: On some systems the walk assistance function can
be started directly by pressing the “WALK” button.
Switching bike lights On/Off
On the version which has bike lights powered by the eBike
system, the front and rear lights can be switched on and off
at the same time via the on-board computer.
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