Bosch ECP 160 Installation Manual
Electric Coolant Pump ECP 160
Installation Manual
V 1.0 6/4/2018
Electric Coolant Pump ECP 160 Table of contents | en 3
Bosch Engineering GmbH Installation Manual 11.04.2018 | V 1.0 |
Table of contents
1
Getting started 4
2
Technical Data 5
3
Installation 9
3.1 Installation Electronic 9
3.2 Installation Pump 9
4
Usage 10
5
Troubleshooting/Frequently asked Questions 11
6
Vibration Profile 12
7
Requirements for the coolant 13
8
Requirements for the intake air 14
9
Disposal 15
4 en | Getting started Electric Coolant Pump ECP 160
11.04.2018 | V 1.0 | Installation Manual Bosch Engineering GmbH
1 Getting started
Disclaimer
Due to continuous enhancements we reserve the rights to change illustrations, photos or
technical data within this manual. Please retain this manual for your records.
Before starting
Before starting your engine for the first time, install the complete software. Bosch Motorsport
software is developed for Windows operation systems. Read the manual carefully and follow
the application hints step by step. Don’t hesitate to contact us. Contact data can be found on
the backside of this document.
!
Caution!
Risk of injury if using the ECP 160 inappropriately.
Use the ECP 160 only as intended in this manual. Any maintenance or repair must be
performed by authorized and qualified personnel approved by Bosch Motorsport.
!
Caution!
Risk of injury if using the ECP 160 with uncertified combinations and accessories
Operation of the ECP 160 is only certified with the combinations and accessories that are
specified in this manual. The use of variant combinations, accessories and other devices
outside the scope of this manual is only permitted when they have been determined to be
compliant from a performance and safety standpoint by a representative from Bosch
Motorsport.
Notice!
For professionals only.
The Bosch Motorsport ECP 160 was developed for use by professionals and requires in depth
knowledge of automobile technology and experience in motorsport. Using the system does
not come without its risks.
It is the duty of the customer to use the system for motor racing purposes only and not on
public roads. We accept no responsibility for the reliability of the system on public roads. In
the event that the system is used on public roads, we shall not be held responsible or liable
for damages.
Notice!
Drive-by-wire systems
For systems with drive-by-wire additional safety provisions apply. For details please refer to
the document „Safety Instructions for Drive-by-Wire Systems in Motorsport Applications“.
Electric Coolant Pump ECP 160 Technical Data | en 5
Bosch Engineering GmbH Installation Manual 11.04.2018 | V 1.0 |
2 Technical Data
The Bosch ECP 160 coolant pump features a PWM controlled BLDC motor. Its main purpose
are coolant systems. The supply voltage is 12 V.
Application
Max. differential pressure (el.limited) <2.4 bar (g)
Delivery rate at 22°C 160 l/min at 1.5 bar (g) (690 W)
Max. delivery rate <240 l/min
Max. coolant temperature 135°C
Max. ambient temperature 85°C
Max. vibration Pump Unit and Electronic Box See Vibration Profile 1 on our homepage
Max. dry run time < 30 s
Duration for pressure build up < 1000 ms (from 0 to 160 l/min at 1.5 bar (g)
at T_coolant = 95°C)
Coolant compatibility Automotive coolant fluids
Mechanical Data
Size Pump Unit 105 x 90 x 95 mm
Size Electronic Box 110 x 97 x 45 mm
Weight Pump Unit 445 g
Weight Electronic Box 481 g
Weight total 926 g
Protection Classification Pump Unit IP55
Protection Classification Electronic Box IP67
Housing Pump Unit and Electronic Box Aluminum
Intake side Wiggins clamps 1 ¼”
Pressure side Wiggins clamps 1 ¼”
Periodically service after 100 operating hours – Maintenance of Pump Unit
– See also maintenance list
Periodically service after 200 operating hours
or after 2 years
– Functional test of Electronics
– See also maintenance list
Electrical Data
Supply voltage 9 to 18 V DC
Load current 51.1 A at 13,500 rpm and 1.5 bar (g); 160 l/
min (see diagrams)
Max. current 62 A
Max. released short-term power (el.limited) 750 W
6 en | Technical Data Electric Coolant Pump ECP 160
11.04.2018 | V 1.0 | Installation Manual Bosch Engineering GmbH
Speed control PWM
Characteristic
Surface coating Anodization
Color Black
Fluid filtering Possible both sides
Pressure
0
500
1000
1500
2000
2500
3000
6 0 0 0 7000 8 0 0 0 9 0 0 0 1 0 0 0 0 1 1 0 0 0 1 2 0 0 0 1 3 0 0 0 1 4 0 0 0
PRESSURE [mbar]
PUMP SPEED [1/MIN]
0 l/min 50 l/min 100 l/min
150 l/min 200 l/min 250 l/min
Flow rate l/min
Pump speed
1/min
0 50 100 150 200 250
6,000 500 410 110 mbar
7,000 670 600 300
8,000 870 810 500 50
9,000 1,080 1,040 740 300
10,000 1,300 1,280 1,000 570
11,000 1,550 1,570 1,290 850 240
12,000 1,820 1,870 1,620 1,120 530
13,000 2,140 2,230 1,990 1,460 900 40
14,000 2,470 2,600 2,370 1,830 1,250 430
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