Bongard RP Installation Manual

Installation Instructions
for Type PE, PS,
Power Roof
OPERATION AND MAINTENANCE INSTRUCTIONS
PE-Inshlslion Check of PRV Before instdlation of
1­Amqicm Coolair PRH a carefDl shioDins danuce whrch mav oaririee-ro rne 6ase immedillely alisnmenr and belL under OpersLion source, ;lak€ any foreisn objecl. Check vollage and motor on orific. fd conecr bacldran darnper is ur€d, be sure sufficient clearance for mounring 2(D bclow).
2. Inttlllatlon Procedurcs. Ea€h Tr?o PB, PS, RP and PU PRV is shipped in two on roof curb. The tle lype PS is asse;6bd as a supply air
'revcrsihle
lpecified) for filtcGd
(a)
PRV is (Figurc
FIGUBE 2
with
sur€
for both exhaust and supply;
cxhaust.
supply also see Form 34G41.)
Instqllation of
thc
b$e
verify curb dimensions and secur€ly att ch base to curb.
l).
posiibiliry.
i. a
delivering
reDsion drould be cheakn
and Maintcnaoce'. BefoF connecting ro
Fopeller
connection are being uscd. Note dircciion !-now
propeller
pacl.aS€s
T
pe
PE i! asscmblcd for use
supply
Bore of PRY The major component of the
s@tion which contoins culb cap, fan and moior
chek
afrect oDeration of oe unir. Concealed
tida'nase is found.6le a claim
carrier. On belt drive units,
tums fteely without stdkiig difice or
motor nameplate to be sure con€ct
rolation
it
proptrly insblled and
rs
th. PRv above it
quick
for
or filtered supply.
REINFORCEMBNT
be made for
should
(see
paraeraph
wheD power is !p?iied.
(see
assembly ard inrtallrtion
as
ventil&lori Typc RP is
Dpe
a rcof cxhauslori
PU is a$embled
Gf
pulley power
provides
paragraph
Type PU
m
3
phase
Ifa
(Bs
widt
NGURE 4
RP
and
PU
Ventilators
OTHER
(b)
consist! of hood and support angles for attaclme to base
2). First atach hardwrE. Hardwe shippcd rssemhle (Figrre fasieneD shipped
Lrrger Slzel. Models PE{8, PS48 or RP48 and larger inclrde two additional support angles for incrcaled bood suppod rnd rigidity. After attachmenl of support anglcs a! shown in Figure 3, the two additional suppon They are positioncd use hard$ arc to atbch ir Lo all four
PRVS, which usc the same hood si7tr, hoods arc omt as indicated in
it is fa*en€rs. Ir should be assembled and insralled before rhe hood is auached. The to the hood suppod angler. For assembly instructions, se€ ihe form ilat is included with the birdscren kii.
pr€fabncaEd
widdn this curb for Models PE. PS and PEU. Models RP and PSU require dampcr to bc moun@d bclow roof oo;rsted. orie sidc of the PRV base is rcmovable for access. Without air Ame.ican Coolair locstioD surc daln ers. $ose used witl PE. PS and PU PRV'', nust b! installerl so that damDer blades oDen in same dircction as aidow. operr upiam boti d|lmpes
Mk! a a srit(s), conpt, \|ith olt opplicabte codes. oJ explolite or other hazardotls air m&tures,
A$enbly and ltrstl|rltion ofl{ood. Hood component
ansles to hood
for this
(ne
with
4). Hardware for this
(c)
(O
a.s the hoods. When hoods airive nartld, fiey wil be assenbled
(c)
Asrenbly of Blrd Scr€en. When a bird scr€en is
shipped
(f)
Mouniing hckdraft Drnper. If an Anerican Coolair
for thc damDer in or below curb. Check all dime$iom io be
damper witl clear end of mol,or on PE models. Counlerbalanced
for.urom&tic ed moronkd dampe6. InsrallRP cent€r
with darnper molor below danpei
NOTET All locol. state and fedetui coder shoua be
PRV
an l notot
hood(). With eglcs secmly artached
hood ro unit with
with the hood(s).
Asrembly ofAddttloml Suppot Angl€6 on 48" rnd
,ot a$ched ro tie
sp;cial Packaging ofMultipl€ UDI$. wll€n two or more
eSlcs aE
f,csted and thc suppon argles are shipped in lh. sahe
(b)
(c)
and
package
as a
pieres
fonn a four-eided
curb is utilirrd, a b0ckdrafr dmper may be mouted
Fefab
on
exhiusr models a downwed on supply
ninn+.
Suarding
should be used
SIDE
suppons on base
purpoe
is in a canor
5/.
hardse aLeach
purpose
placed
other suppon
above.
of four identical
curb, il will h€ ne.cessary to
aid
is ir a canon
posilion
in
gle
guad
htcn !?d hvee ot thc PRi
ab beite handled such 6
Jor
(Figure
wi$ otler f8slenen
end of support
as
shown in
anglcs. WitI hood
quppofl
shipped to ih€
piece!
with necessory
which is then anached
curb. If danp€r is motor
pnper
The
(Figure
3) using 1r to base,
Figw
properly
jobsile,
provid;d,
provide
models.
pivol
chqkzd k;
md clos!
angle
the
a
with other
anglcs as
Blades should
We
5.
FORM
@ AMERICAN COOT-AIR CORPORATION
34(H1}I2
(8{D
PRINTED
IN USA
Cfrfflain
P.O, Box 2300 Phone
(904)
F,{X
2OOI
(904)
347-3'149
J.ctsonvilc,
389-3646
Flortita !243
Operation and
Maintenance
Instructions
for Tlpe PE, PS, RP and PU
Power Roof
INSTALI.ATION
1. Cl€{ning andAdjustmetrt. cleaned as necessary to remove accumulated dust, di.t and other fo.eign ntatter which nay collect on the blades or other bex drjvc modets, bclts should bc inspecred and lension adjusted
helr
bcloq/. Chi
\,cc
and prematnre iailure. This sameinspection ofbetts and
wcar adjustnent of@nsion should bc madc frcquendy duriit thc first 24-48 hours ofopcrarion are found anywhere on the PRV, the aftbcted area should be drorougl y clcrned and rcfinished.
2. PRV
severul
"styles." have. Check $e model Dumber on the PRV Thc lettcr size lrunber is lhe style of thc PRV Exomplc: Modcl Style H,42" sizc.
3. Belt Replacen0nt, Tcnsion andA4iustmcnt
(a)
or rotare it to an uplight
rcmove old bellG) old bclt prcpellcr to X-brace mak€s lhh easier belts over sheaves undcr
bek teNion and rclighlcn below).
lun
lpproxitnr|tely 5 SLyle dosn rs ncccssary. Relighr€! all moro. propcrbclt faD TcNion Adjusrmenr down as nccessa.y brackdr bel(s), adjNrnent occus bclts NiU soon luil.
4. Blade Pii.h Adjustment. On Style C tuive), thc The blade ctange in
jnshcrions DO
FACTORY INSTRUCITONS-
For convenient acccss lo unit, remove the hood secrion
(b)
To
ovcr thc cnd of blades on
by reversing the
(c)
Posirion ncw belt(s) on im
Check bclt
(d)
1o check
tLrlley
H Dodcls, looscn motor brackct bolts and tap blackct up of
pulley.
bolLs lo naintain corect temion. Recheck alignment of
hdror
NOI ATTEMPT'TO CIIANGE BLADE PITCH WITHOUT
k lrr
Style.
It mAy be inpodant lo
instsu new belt(s), loosen motor brackel bolh and
lrom notor and fan
beli
rnd motor
lb. forcc ibr
Lension. Recheck
Slyle C loosen molor bracket bolts dd utilize
On
to obtain coreci belt lelsioD. Reighter all motor
puLley
bolts mates iteasy ro ovenighlrn bcll\.
prcpclld
pitch
is factory
bladepitch willaffect motor load, contact lactory for
beiore haking any field adjustuent of bladc
misalienmenr
fttlowing installarion. ltrust or corosion
])pe PE, PS and RP PRVS arc divided
position.
procedufe.
tcnsioD. This
motor bracket bolts
alignmcut bctween motor
tersion,
pullcy
and
Bolts, where supplied, or tap bmcket up
pullcy.
and faD
DO NOT
hs blade\ on lvhich the
ser for specif,ed
lhe enlire PRV should
qhic\ q
you
pulley.
propellei
when
lroper
alignnenl of belts, nblor
Loosening bolts holding shaft
relhcing belts, do not roll rcw
praclicc
pulley and moio.
place
fingef
a
push
bcltG) lnward abou!
reDsioD. To adjusl tcnsion on
bracket
C/UTIONr Use ottcnsior OvERTtsNSlON.
ill c.'usc ercc,i;\c
to know which sl/e
On Style H, thread
Thread new belt on io
can da'nago
parag.aph
Gcc
pull€y
and fatr
midway between
bolts
when
(bdth
dnect and bel!
pitch
may be adj$ted.
perfornnnce.
(B€lt
pulicy.
lo
INSTRUCTIONS O7'HER
be
parts.
On
jnto
you
drivc
bclls
Adjust (d)
pullcy.
r/,"
tbis
As any pilch.
the
is
at
rlnd or
lreceding PEBII42P
maintai.
pulley
Ventilators
SIDE
lubricant or equivalent. For lubricatiotr of electlic motor, see insLru.tions snpplied by molor manufactuei
6. Repair Pffls. (a)
machines and supply houses. If more than one belt is used otr the fan, be replace with matched sc1s, To iNrall belts, s€e instructrons above
(b) iL is recoarmended $it entirc blade assenbly be rEmoved and retumed to the Factory for necessnry repnn and rebalancing. Sryle H. rernove shaft ffom X-brace o fan frame 1lnd !€hrrn the conplere in sbipm€nt, individull blrdcs may bc removed frolll fte wheel. On Style C
(c) modch is not rccomnended. Dhasemble and retuh entire nssembly to the factory for repairs. Pillow block beanngs on
c may be replaced in the field.
(d)Motor
0n aLftorizcd motor or ADcrican Coolair
CAATIA|{| Do not return .landge.l or delectire Coal4n dhout
clainetl, see thefoctoty at lackvrtrille, FLotida. Chins b cle.ni. notu shoul.l hc na.le dne b the notar hanufacturur
-Bells
Belts
replacenents may be obtained through local
Bladcs - lfone or more blades on
propeller.
lnd
Bcarings
waran! tews in Ameican Caolair catalag
arc standard V-belts used on industrial
propeller
bearinB assc bly and shafr Por convenience
Tync PU.
-Motor
pri(t
remove propollef
-
Ficld eplacemcnt
rcpairs
rcpair
for localion
authotization.
should be
station.
ol
liom it'e
ofbearings on Style H
pcrfomed
Conlact
repair slation.
ff
motor Danufacturer
lhc
kpairc
paxt
uhder
||atanty rcpdirs
far
WARNING CAUTION
are damaged,
|notor
only by
toAn.rican
||aftaatr
ot
industrial
to
surc
On
or ddve
bladc
Slyle
ure
contacl
5. Lubricalion Oo
factory lub.icated
pemdertly
are Mintenancc is not necess.ry. @ used dcpending
lubricatcd and relubicanon as a
Relubncadon dnually or more Aequendy is recomDnded
on applicalion. For best resulls, use Shell Alvania No. 2
rrl helr dnve mode(. [.4 bee
for extended serice. On Slyle H, fd bctuirgs
On Style
C,
pillo{
C.
pan of regdar
block
rype
bedings
d,e
CffAhin
PO. Box 2300 Jactsonrille, llorida 12203
(904)
rAX
18?-3449
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