BMW R 1200 ST 1st Edition 2005 Owner's manual

Rider's Manual
R 1200 ST
BMW Motorrad
Motorcycle data/dealership details
Motorcycle data
Model
Vehicle identification number
Colour code
Registration number
Dealership details
Person to contact in Service depart­ment
Ms/Mr
Phone number
Dealership address/phone number (company stamp)

Welcome to BMW

We congratulate you on your choice of a motorcycle from BMW and welcome you to the community of BMW riders. Familiarise yourself with your new motorcycle so that you can ride it safely and confid­ently in all traffic situations. Please read this Rider's Manual carefully before starting to use your new BMW motorcycle. It contains important information on how to operate the controls and how to make the best possible use of all your BMW's technical features. In addition, it contains inform­ation on maintenance and care to help you maintain your motorcycle's reliability and safety, as well as its value. If you have any questions concerning your motorcycle,
your authorised BMW Motor­rad dealer will gladly provide advice and assistance.
We hope that you will enjoy riding your BMW and that all your journeys will be pleasant and safe.
BMW Motorrad.

Table of Contents

You can also consult the in­dex at the end of this Rider's Manual if you want to find a particular topic or item of in­formation.
1 General instructions . . . 5
Overview . . . . . . . . . . . . . . . . . 6
Abbreviations and
symbols . . . . . . . . . . . . . . . .. . 6
Equipment . . . . . . . . . . . . . . . 7
Technical data. . . . . . . . . . . . 7
Currency . . . . . . . . . . . . . . . . . 7
2 General views . . . . . . . . . 9
General view, left side . . . 11 General view, right
side. . . . . . . . . . . . . . . . . . . . . 13
Underneath the seat . . . . . 15
Handlebar fitting, left . . . . . 16
Handlebar fitting, right . . . 17
Instrument cluster . . .. . . . 18
Headlight . . . . . . . . . . . . . . . 19
3 Status indicators . . . . . 21
Multifunction display . .. . . 22
Warning and telltale
lights . . . . . . . . . . . . . . . . . . . 22
ABS warning light
OE
..... 22
Function indicators . . . . . . 22
Warnings, general . . . . . . . 23
ABS warning indicators
OE
............. 29
4 Operation . . . . . . . . . . . . . 37
Ignition switch and
steering lock . . . . . . . . . . . . 38
Electronic immobiliser
(EWS) . . . . . . . . . . . . . . . . . . . 39
Hazard warning
flashers . . . . .. . . . . . . . . . . . 40
Tripmaster . . .. . . . . . . . . . . 41
On-board computer
OE
... 43
Clock . . . . . .. . . .. . . . . . . . . 46
Emergency off switch (kill
switch) . . . . . . . . . . . .. . . .. . 47
Grip heating
OE
........... 48
Clutch . . . . . . .. . . . . . . . . . . 48
Brakes . . . . . . . . . . . . . . . . . . 49
Handlebars . . . . . . . .. . . .. . 50
Lights . . . . . .. . . .. . . . . . . . . 50
Headlight . . . . . . . . . . . . . . . 51
Turn indicators . . . . . . . . . . 52
Front and rear seats . . .. . 54
Helmet holder . . . . .. . . .. . 56
Mirrors . . . . .. . . .. . . .. . . . . 57
Windscreen . .. . . . . . . . . . . 58
Spring preload . . . . . . . . . . 58
Shock absorbers . . . . . . . . 59
Electronic Suspension Adjustment ESA
OE
....... 60
Tyres . . .. . . . . . . . . . . . . . . . 62
5 Riding . . . . . . . . . . . . . . . . 63
Safety instructions . . . . . . . 64
Checklist . . . . . . . . . . . . . . . . 66
Starting . . . . .. . . . . . . . . . . . 66
Pulling away with BMW Integral ABS
OE
.......... 69
Running in . . . . . . . . . . . . . . 69
Parking your
motorcycle . . .. . . . . . . . . . . 73
Refuelling . . . . . . .. . . .. . . . 80
Brake system, general . . . 81 Brake system with BMW Integral ABS
OE
.......... 82
6 Accessories . . . . . . . . . . 85
General instructions . . . . . 86
Power socket . . . . . . . . . . . 86
Luggage . . . . . . . . . . . . . . .. 89
OA
Case Topcase
................. 90
OA
.............. 92
7 Maintenance . . . . . . . . . 95
General instructions . . . . . 96
Toolkit . . . . . . . . . . . . . . . . . . 96
Overview, toolkit . . . . . . . . . 96
Supplementary kit
OA
..... 96
Overview, supplementary
kit ...................... 97
Engine oil . .. . . .. . . .. . . . . 97
Brake system, general . . . 98
Brake pads . . . . . . . .. . . . . . 99
Brake fluid . . . . . . . . . . . . . 102
Clutch . . .. . . .. . . . . . . . . . 104
Tyres . . .. . . . . . . . . . . . . . . 105
Rims . .. . . . . . . . . . . . . . . . . 106
Wheels. . . . . . . . . . . . . . . . . 106
Front-wheel stand . . . . . . 113
Bulbs . . . . . . . . . . . . . . . . . . 114
Jump starting . . . . . . . . . . 119
Battery . .. . . . . . . . . . . . . . . 121
8 Care . . . . . . . . . . . . . . . . . 125
Care products . . . . .. . . . . 126
Washing the
motorcycle . . .. . . . . . . . . . 126
Cleaning easily damaged
components. . . .. . . . . . . . 127
Paint care . . .. . . .. . . . . . . 128
Protective wax
coating . . . . . . . . . . . . . . . . 128
Laying up the
motorcycle . . .. . . . . . . . . . 128
Restoring motorcycle to
use .................... 129
9 Technical data . . . . . . . 131
Troubleshooting
chart . . . . . . . . . . . . . . .. . . . 132
Threaded fasteners . .. . . 132
Engine . . . . . . . . . . . . . . . . . 134
Riding specifications . . . . 136
Clutch . . .. . . .. . . . . . . . . . 137
Transmission . . . .. . . .. . . 137
Final drive . . . . . . . . . . . .. . 138
Running gear . . . . . .. . . .. 138
Brakes . . . . . . . . . . . . . . . . . 139
Wheels and tyres . . . . . . . 139
Electrics . . . . . . . . . . . . . . . 140
Frame. . . . . . . . . . . . . . . . . . 142
Dimensions . . . . . . . . . . . . 143
Weights . . . . . . . . . . . . . . . . 143
10 Service . . . . . . . . . . . . . 145
BMW Motorrad
service . . . . . . . . . . . . . . . . . 146
BMW Motorrad service
quality . . . . . . . . . . . . . . .. . 146
BMW Motorrad Service Card: On-the-spot breakdown
assistance . . . . . . . . . . . . . 147
BMW Motorrad service
network . . . . . . . . . . . . . . . . 147
Maintenance work . . . . . . 147
Maintenance
schedules . . . . . . . . . . . . . . 148
Confirmation of
maintenance work . . . . . . 149
Confirmation of
service . . . . . . . . . . . . . . . . . 154
General instructions
Overview. . ...................... 6
Abbreviations and symbols ...... 6
Equipment ...................... 7
Technical data . ................. 7
Currency . . ...................... 7
1
5
z
General instructions

Overview

1
Chapter 2 of this Rider's Manual will provide you with
6
an initial overview of your motorcycle. All maintenance and servicing work on the motorcycle is documented in Chapter 10. This record of the maintenance work you have had performed on your motorcycle is a precondition for generous treatment of claims submitted after the warranty period has expired. When the time comes to sell your BMW, please remem­ber to hand over this Rider's Manual; it is an important part
z
General instructions
of the motorcycle.

Abbreviations and symbols

Indicates warnings that
you must comply with for reasons of your safety and the safety of others, and to pro­tect your motorcycle against damage.
Specific instructions on
how to operate, control, adjust or look after items of equipment on the motorcycle.
Indicates the end of an item of information.
Instruction.
Result of an activity.
Reference to a page with more detailed in­formation.
OE Optional extra
Your motorcycle was assembled complete with all the BMW optional extras you ordered.
OA Optional accessory
You can obtain option­al accessories through your authorised BMW Motorrad dealer; op­tional accessories have to be retrofitted to the motorcycle.
EWS Electronic immobiliser
(Elektronische Weg­fahrsicherung).
ABS Anti-lock brake system

Equipment

When you ordered your BMW motorcycle, you chose vari­ous items of custom equip­ment. This Rider's Manual describes optional extras (OE) offered by BMW and selec­ted optional accessories (OA). This explains why the manual may also contain descriptions of equipment which you have not ordered. Please note, too, that your motorcycle might not be exactly as illustrated in this manual on account of country-specific differences. If your BMW was supplied with equipment not described in this Rider's Manual, you will find these features described in separate manuals.

Technical data

All dimensions, weights and power ratings stated in the Rider's Manual are quoted to the standards and comply with the tolerance require­ments of the Deutsche Institut für Normung e.V. (DIN). Ver­sions for individual countries may differ.

Currency

The high safety and quality standards of BMW motor­cycles are maintained by con­stant development work on designs, equipment and ac­cessories. Because of this, your motorcycle may differ from the information supplied in the Rider's Manual. Nor can BMW Motorrad entirely rule out errors and omissions. We hope you will appreciate that no claims can be en-
tertained on the basis of the data, illustrations or descrip­tions in this manual.
1
7
z
General instructions
1
8
z
General instructions
General views
General view, left side ......... 11
General view, right side ........ 13
Underneath the seat . . ......... 15
Handlebar fitting, left . ......... 16
Handlebar fitting, right ......... 17
Instrument cluster ............. 18
Headlight . .................... 19
2
9
z
General views
2
10
z
General views

General view, left side

1 Adjuster, beam throw
( 52)
2 Clutch-fluid reservoir
( 104)
3 Adjuster, handlebar
height ( 50)
4 Adjustable windscreen
( 58)
5 Power socket ( 86) 6 Adjuster, spring preload,
rear ( 58)
7 Adjuster, damping, rear
( 59)
8 Filler neck, engine oil
( 98)
9 Oil sight glass ( 97)
2
11
z
General views
2
12
z
General views

General view, right side

1 Seat lock ( 54) 2 Brake-fluid reservoir, rear
( 103)
3 Vehicle identification
number
4 Brake-fluid reservoir,
front ( 102)
5 Case holders ( 91)
2
13
z
General views
2
14
z
General views

Underneath the seat

1 Height adjuster, front
seat ( 54)
2 Battery ( 121) 3 Helmet holder ( 56) 4 Type plate 5 Table of tyre pressures 6 Label, payload
2
15
z
General views

Handlebar fitting, left

2
1 Pushbutton, Tripmaster /
16
z
on-board computer (OE) ( 41) ( 43)
2 Pushbutton, horn 3 Pushbutton, left flash-
ing turn indicators and hazard warning flashers ( 52) ( 40)
4 Switch, high-beam head-
light and headlight flash­er ( 51)
General views

Handlebar fitting, right

1 Emergency off switch (kill
switch) ( 47)
2 Pushbutton, starter
( 66)
3 with OE Heated handle-
bar grips: Grip heating ( 48)
4 Pushbutton, right flash-
ing turn indicators and hazard warning flashers ( 53) ( 40)
5 Cancel button, flashing
turn indicators ( 53)
2
17
z
General views

Instrument cluster

2
1 Speedometer 2 Rev. counter
18
3 Warning and telltale
lights ( 23)
4 Multifunction display
( 23)
5 Telltale light for anti-theft
alarm and sensor for in­strument cluster lighting
6 Button for setting clock
and operating Tripmaster ( 46) ( 41)
z
General views
The instrument-cluster lighting has automatic
day and night switchover.

Headlight

1 Low-beam and high-
beam headlights ( 51)
2 Side lights ( 50)
2
19
z
General views
2
20
z
General views
Status indicators
Multifunction display . . ......... 22
Warning and telltale lights. . .... 22
ABS warning light
Function indicators . . . ......... 22
Warnings, general ............. 23
ABS warning indicators
OE
........... 22
OE
...... 29
3
21
z
Status indicators

Multifunction display

3
22
1 Clock 2 Panel for warnings
( 23)
3 Panel for the on-board
z
computer's status indic-
Status indicators
ators
4 Gear indicator ( 22) 5 Engine temperature
readout ( 23)
6 Panel for ESA status in-
dicators ( 60)
7 Tripmaster display ( 41) 8 Fuel gauge ( 22)

Warning and telltale lights

1 Telltale light, left turn in-
dicator
2 Telltale light, high-beam
headlight
3 Warning light, general 4 Telltale light, neutral 5 ABS warning light 6 Telltale light, right turn
indicator
ABS warning light
The way in which the ABS warning light indicates status can differ in some countries.
Alternative for the ABS warning light.
OE

Function indicators

Fuel capacity
The horizontal bars be-
low the fuel-pump sym­bol indicate the remaining quantity of fuel.
Gear
Shows which gear is en-
gaged. If no gear is engaged, the gear indicator displays 0; the 'neutral' telltale light also lights up.
Engine temperature
The horizontal bars
below the temperature symbol indicate the engine temperature.

Warnings, general

Mode of presentation
General warnings are dis­played by means of plain-text messages and symbols in the multifunction display. In some cases, they are accompan­ied by the 'General' warning light showing red or yellow. Two or more warnings can be issued at the same time.
3
23
z
Status indicators
Warnings, overview
3
Mode of presentation Meaning
24
z
Status indicators
Lights up yellow EWS! warning
Lights up yellow
Lights up yellow Appears on the
Lights up red Appears on the
Lights up red Appears on the
Lights up yellow
appears on the display
FUEL! warning
appears on the display
display
display
display
LAMPR! warning
appears on the display
LAMPF! warning
appears on the display
Electronic immobiliser active ( 26)
Fuel down to reserve ( 26)
Engine electronics ( 26)
Insufficient engine oil pressure ( 27)
Insufficient battery charge current ( 27)
Rear light bulb defective ( 28)
Front light bulb defective ( 28)
Mode of presentation Meaning
Lights up yellow LAMPS! warning
Appears on the display
Appears on the display, accom­panied by the let­ters
DWA.
Lights up yellow
appears on the display
DWA! warning
appears on the display
Bulbs defective ( 28)
Ice warning ( 29)
Anti-theft alarm battery weak ( 29)
Anti-theft alarm battery flat ( 29)
3
25
z
Status indicators
Electronic immobiliser act­ive
3
26
General warning light lights up yellow.
EWS! warning appears on
the display. The key being used is not au­thorised for starting, or com­munication between key and engine electronics is disrup­ted.
Remove all other vehicle keys located near the igni­tion key . Use the reserve key.
z
Status indicators
Have the defective key re­placed, preferably by an authorised BMW Motorrad dealer.
Fuel down to reserve
General warning light lights up yellow.
FUEL! warning appears on
the display.
Lack of fuel can result
in the engine misfiring and cutting out unexpec­tedly. Misfiring can damage the catalytic converter; a haz­ardous situation can result if the engine cuts out unexpec­tedly. Do not run the fuel tank dry.
The Tripmaster indicates
the estimated residual operating range.
The fuel tank contains no more than the reserve quant­ity of fuel.
Reserve fuel 4l Refuelling ( 80)
Engine electronics
General warning light
lights up yellow.
Engine electronics sym-
bol appears on the dis­play.
The engine is running
in emergency operating mode. Engine power might be reduced and this can cause hazardous situations, particularly if you attempt to overtake other road users. Engine power level might be lower than normal: adapt your style of riding accordingly.
The engine electronics control unit has diagnosed a fault. In exceptional cases, the engine stops and refuses to start. Otherwise, the engine runs in emergency operating mode.
You can continue to ride, but bear in mind that the usual engine power might not be available. Have the fault rectified as soon as possible by a spe­cialist workshop, preferably an authorised BMW Motor­rad dealer.
Insufficient engine oil pres­sure
General warning light lights up red.
Engine oil pressure sym­bol appears on the dis-
play.
The oil pressure in the lube­oil system is too low.
The insufficient oil
pressure warning does not fulfil the function of an oil gauge. The only way of checking whether the oil level is correct is to check the oil sight glass.
A low oil level is one reason why a warning indicating in­sufficient oil pressure is is­sued.
Checking the engine oil level ( 97) Topping up the engine oil ( 98)
If the warning indicating in­sufficient engine oil level is issued and a check indicates that the engine oil level is cor­rect:
Other engine problems
besides a low oil level can cause the insufficient en­gine oil pressure warning to be issued. Continuing to ride in these cases can cause en­gine damage. If this warning is issued even though the engine oil level is correct: do not continue to ride.
Do not continue your jour­ney. Have the fault rectified as soon as possible by a spe­cialist workshop, preferably an authorised BMW Motor­rad dealer.
Insufficient battery charge current
General warning light lights up red.
Battery charge current symbol appears on the
display.
A discharged battery can
result in the engine cut­ting out unexpectedly, caus­ing a hazardous situation. Have faults rectified as soon as possible.
If the battery is not char-
ging, continuing to ride can cause it to discharge completely, in which case it will suffer irreparable damage. If possible, do not continue your journey.
Battery is not being charged.
You can continue to ride until the battery is discharged. Bear in mind,
3
27
z
Status indicators
however, that the engine could cut out suddenly
3
and that the battery could
28
discharge until completely flat, in which case it might have suffered irreparable damage. Have the fault rectified as soon as possible by a spe­cialist workshop, preferably an authorised BMW Motor­rad dealer.
Rear light bulb defective
General warning light
z
Status indicators
lights up yellow.
LAMPR! warning appears on
the display.
A defective bulb places
your safety at risk be­cause it is easier for other users to oversee you and your motorcycle. Replace defective bulbs as soon as possible; always
carry a complete set of spare bulbs if possible.
Rear light or brake light bulb defective.
Replacing the brake light and rear light bulbs ( 117)
Front light bulb defective
LAMPF! warning appears on
the display.
A defective bulb places
your safety at risk be­cause it is easier for other users to oversee you and your motorcycle. Replace defective bulbs as soon as possible; always carry a complete set of spare bulbs if possible.
Low-beam headlight, high­beam headlight, side-light or turn-indicator bulb defective.
Replacing low-beam and high-beam headlight bulbs ( 115)
Replacing parking-light bulb ( 116) Replacing front turn indicat­or bulb ( 118) Replacing rear turn indicator bulb ( 119)
Bulbs defective
General warning light lights up yellow.
LAMPS! warning appears on
the display.
A defective bulb places
your safety at risk be­cause it is easier for other users to oversee you and your motorcycle. Replace defective bulbs as soon as possible; always carry a complete set of spare bulbs if possible.
A combination of the bulb de­fects described above has occurred.
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