BMW R1200GS SCHEMATIC

Page 1

Wiring - 1/2

R 1200 GS

Te r m in a l D e s ig n a t io n s & E le c t r ic a l C o m p o n e n t L e g e n d s

R 120 0 G S Intro d u c tio n

A9 00 1 I n s t ru m en t c lu s ter A9 00 6 O n - b o a rd c o m pu t e r (B C ) A9 19 0 A B S c o n tr o l u n it A9 2 7 0 Z F E c o n t ro l m o d u le A9 5 0 0 B M S K C o n t ro l M o d u le A9 7 0 0 T heft a l a rm ( D W A) c o n tr o l

B 91 93 F ro n t AB S s e n s o r B 91 94 R ea r AB S s e n s o r B 92 10 V ehic le s peed s en s o r B 92 2 0 F u el l ev el s en s o r B 93 2 5 K n o c k S en s o r C y l 1 B 93 2 6 E n g in e s pe ed & Re fer en c e

S en s o r B 95 3 1 C a m s ha f t P o s it io n S en s o r B 95 5 0 T e m per a tu re s e n s o r , a ir

in ta k e B 95 6 2 T em per a tu re s e n s o r , e n g in e

o il B 95 8 4 K n o c k S en s o r C y l 2 B 96 90 O x y g en s e n s o r 1 B 97 3 8 O x y g en s e n s o r 2 B 97 3 9 C y lin d er H ea d T em p S en s o r

C y l 1 B 97 4 0 C y lin d er H ea d T em p S en s o r

C y l 2

E 90 10 H ea d lig ht E 90 11 L o w b e a m h ea d lig ht E 90 12 H ig h b e a m h ea d l ig ht E 90 13 T a il lig ht E 90 15 S id e lig ht

G 92 3 0 B a tt er y G 92 4 0 Alt ern a to r

H 9 03 0 F r o n t lef t t u rn s ig n a l

in d ic a to r H 9 03 5 Rea r left tu rn s ig n a l

in d ic a to r H 9 04 0 F r o n t rig h t tu r n s ig n a l

in d ic a to r H 9 04 5 Rea r rig ht tu rn s ig n a l

in d ic a to r H 9 05 0 B ra k e lig h t H 9 15 0 H o rn H 9 3 4 0 Rea r l ig h t

K 91 3 0 S ta rt er r e la y

L 9 5 5 3 E W S R in g An ten n a

M 91 00 F u el pu m p M 91 3 0 S ta r ter M 95 5 2 I d le S p ee d S te pp er M o t o r

C y l 1 M 95 7 9 Id le S p eed S te ppe r M o to r

C y l 2

P 90 02 R ev o lu t io n c o u n t er P 92 10 S pee d o m et er

R9 5 7 0 T h ro tt le po ten tio m ete r (D K P )

R9 93 1 L ef t h ea t ed ha n d le b a r g rip R9 93 2 Rig ht he a ted ha n d l eb a r g rip

R9 94 3 G ea rb o x P o s it io n S e n s o r

S 90 2 1 H a z a rd w a rn in g s w itc h S 90 5 1 B ra k e l ig h t s w itc h, ha n d S 90 5 2 B ra k e lig h t s w itc h, fo o t S 90 6 0 Ig n itio n l ig h t s w itc h S 90 6 3 B ra k e flu id lev el s e n s o r S 90 6 4 B ra k e flu id lev el s e n s o r S 90 7 0 L e ft m u l ti- fu n c tio n s w itc h S 90 7 1 H ig h b ea m s w it c h S 90 7 2 H o rn s w it c h S 90 7 3 L eft tu rn s ig n a l s w it c h S 90 7 4 H ea d lig ht fla s her S 90 7 5 B C s w itc h S 90 8 0 Rig ht m u l ti- fu n c t io n s w it c h S 90 8 2 R ig h t t u r n s ig n a l s w itc h S 90 8 3 E m er g en c y s to p s w itc h S 90 8 4 S t a r te r s w itc h S 90 8 5 T u r n in d ic a to r c a n c el s w it c h

S 90 91 C l u t c h s w itc h S 90 93 S i d e-s t a n d s w itc h S 90 95 O il p re s s u re s w itc h S 91 95 A B S b u tt o n S 99 3 0 S w it c h fo r h ea t ed ha n d l eb a r

g r ips

T 95 0 6 M a in Ig n itio n C o il C y l 1 T 95 0 7 M a in Ig n itio n C o il C y l 2 T 95 1 7 Au x ilia ry I g n itio n C o il C y l 1 T 95 1 8 Au x ilia ry I g n itio n C o il C y l 2

X 90 01 S T V B in s t ru m en t c l u s ter X 90 10 S T V B h ea d lig ht X 90 13 S T V B rea r lig h t X 90 14 S T V B t a il lig ht X 90 18 S T V B s id e lig ht X 90 3 1 S T V B fro n t l eft tu rn s ig n a l X 90 3 2 S T V B f ro n t le ft tu rn s ig n a l +

X 90 3 6 S T V B rea r left t u rn s ig n a l X 90 3 7 S T V B rea r left t u rn s ig n a l + X 90 4 1 S T V B fro n t r ig ht tu rn s ig n a l

in d ic a to r X 90 4 2 S T V B f ro n t rig ht t u rn s ig n a l

in d ic a to r + X 90 4 6 S T V B rea r rig h t tu rn s ig n a l

in d ic a to r -

X C o n tin u ed

X 90 4 7 S T V B rea r rig h t tu rn s ig n a l

in d ic a to r + X 90 5 1 S T V B b ra k e lig ht s w itc h ,

ha n d X 90 5 2 S T V B b r a k e lig ht s w itc h,

fo o t X 90 5 4 S T V B b r a k e lig ht + X 90 6 0 S T V B Ig n itio n lig h t s w itc h X 90 6 3 S T V B b r a k e flu id lev e l

s en s o r X 90 6 4 S T V B b r a k e flu id lev e l

s en s o r X 90 7 0 S T V B le ft m u l ti-fu n c tio n

s w itc h X 90 8 0 S T V B rig ht m u l ti- fu n c t io n

s w itc h X 90 91 S T V B c lu tc h s w itc h X 90 93 S T V B p ro p s t a n d s w it c h X 90 95 S T V B o il pres s u re s w itc h X 91 00 S T V B fu el pu m p X 91 3 0 S T V B s ta rt er re la y X 91 3 5 S T V B s t a rte r t er . 5 0 X 91 3 6 S T V B s t a rte r t er . 3 0 X 91 5 7 S T V B h o rn X 91 90 S T V B AB S c o n tro l u n it X 91 93 S T V B fro n t AB S s en s o r X 91 94 S T V B rea r AB S s en s o r X 92 10 S T V B v e hic le s pe ed s en s o r

X 92 2 0 S T V B fu el le v el in d ic a to r X 92 3 0 B a t ter y po s it iv e X 92 3 1 B a t ter y g ro u n d X 92 3 8 G ro u n d X 92 4 1 S T V B a l tern a to r + X 92 4 2 S T V B a ltern a to r X 92 7 0 S T V B Z F E C o n t ro l M o d u le X 93 2 1 S T V B s o c k et X 93 2 5 K n o c k S en s o r C y l 1 X 93 2 6 S T V B C r a n k s ha ft en c o d e r X 93 4 0 S T V B lig htin g / rea r d irec tio n

in d ic a to r X 93 4 9 S T V B o pt io n a l a c c es s o ry X 94 01 C o n n ec to r 3 1 I X 94 12 C o n n ec t o r 3 1 X 94 3 0 C o n n ec to r 3 0 U X 94 5 0 C o n n ec to r 15 U X 94 6 8 C o n n ec t o r 15 X 94 7 2 C o n n ec t o r L o w b e a m

hea d lig ht X 95 00 S T V B c o n tro l u n it, en g in e

ele c tro n ic s X 95 06 S T V B M a in Ig n itio n C o il

C o n n e c to r C y l 1 X 95 07 S T V B M a in Ig n itio n C o il

C o n n e c to r C y l 2 X 95 12 Ig n itio n c o il g r o u n d ,

c y lin d er N o . 1 X 95 14 Ig n itio n c o il g r o u n d ,

c y lin d er N o . 2 X 95 17 S T V B A u x ilia ry Ig n itio n C o il

C o n n C y l 1

X C o n tin u ed

X 95 18 S T V B A u x ilia ry Ig n itio n C o il

C o n n C y l 2 X 95 3 1 C a m s ha f t P o s it io n S en s o r

C o n n e c to r X 95 5 0 S T V B t em p era tu r e s en s o r,

in d u c te d a ir X 95 5 2 I d le S p ee d S te pp er M o t o r

C y l 1 X 95 5 3 S T V B E W S A n te n n a R in g X 95 6 2 S T V B tem pe ra tu re s en s o r,

en g in e o il X 95 7 0 S T V B th ro t tle po t en tio m ete r

X 95 7 2 P u r g e V a lv e C o n n e c to r X 95 7 9 Id le S peed S te ppe r M o to r

C o n n C y l 2 X 95 8 4 K n o c k S en s o r C o n n e c to r

C y l 2 X 95 90 D ia g n o s is plu g X 96 01 S T V B in jec tio n v a lv e 1 X 96 02 S T V B in jec tio n v a lv e 2 X 96 2 7 C o n n e c to r W L X 96 3 0 S T V B c o n tro l u n it, en g in e

ele c tro n ic s II X 96 90 S T V B o x y g e n s en s o r X 97 00 S T V B D W A I X 97 3 8 O x y g en S en s o r C o n n e c to r

C y l 2 X 97 3 9 C y lin d er H ea d T em p S en s o r

C y l 1 X 97 4 0 C y lin d er H ea d T em p S en s o r

C y l 2 X 97 6 1 C o n n ec t o r M - C AN -L O W I X 97 6 2 C o n n ec t o r M - C AN -H IG H I X 97 6 3 C o n n ec t o r M - C AN -L O W II X 97 6 4 C o n n ec t o r M - C AN -H IG H II X 97 6 5 C o n n ec t o r M - C AN -L O W III X 97 6 6 C o n n ec t o r M - C AN -H IG H III

X 99 3 1 S T V B L ef t h ea t ed ha n d le b a r

g r ip X 99 3 2 S T V B R ig ht h ea ted

ha n d l eb a r g rip X 99 4 3 C o n n ec t o r G ea rb o x P o s itio n

S en s o r

Y 95 7 2 E v a po ra tiv e S y s tem P u rg e

V a lv e Y 96 01 In jec t io n v a lv e 1 Y 96 02 In jec tio n v a lv e 2

Page 2

Page 3

Page 4

Wiring - 7/8

R 1200 GS

Starter/A lternator (Schematic III)

BMS K

Ignition

Switch

ZFE Control Module

AlternatorStarterStarter RelayStarter SwitchClutch SwitchSide Stand Switch

G ear

P os ition

Sens or

R 1200 GS Introduction

Page 5

R 1200 GS

B M S K - E n g in e M a n a g e m e n t ( Sc h e m a t ic IV )

Wiring - 9/10

Cylinder Head Tem p S ens o r

(Cyl 1 )

K no ck S ens o r (Cyl 1 )

K no ck S ens o r (Cyl 2 )

O xyg en S ens o r

(Cyl 1 )

O xyg en S ens o r

(Cyl 2 )

M ain Ig nit io n

Co il (Cyl 1 )

M ain

Ig nitio n

Co il (Cyl 2 )

A u xiliary Ig nitio n

Co il (Cyl 1 )

A u xiliary Ig nitio n

Co il (Cyl 2 )

F u el Injec to r

( Cyl 1 )

F u el Injec to r

( Cyl 2 )

Idle S p eed S tep p er

M o to r (Cyl 1 )

Idle S p eed S tep p er

M o to r (Cyl 2 )

Th ro t tle

P o tentio m et er

P u rge V alv e

Intak e A ir

Tem p S ens o r

O il Tem p

S ens o r

O il P res .

S w itc h

Cam s h aft

P o sit io n S ens o r

E ng ine S p eed

& R eferenc e

S ens o r

G earbo x p os it io n

S ens o r

S ide S tand S w it c h E W S A ntenna

R ing

Clu tc h S w itc h R ig h t

M u ltif u nc t io n

S w itc h

D iag no s tic Co nnec t o r

S t arter

R elay

F u el P u m p

M o to r

A 9 1 0 0

F u el P u m p D riv er

M o du le

Z F E Co nt ro l M o dule

B at tery

Ig nitio n S w itc h

B M S K Co ntro l M o du le

Cylinder Head Tem p S ens o r

(Cyl 2 )

R 12 00 G S Int ro d u c tio n

Page 6

Wiring - 11/12

R 1200 GS

Integral AB S / I- Cluster (Schematic V )

Integral ABS Control Modulator

Ignition Switch

Battery

ZFE Control Module

I- Cluster

Fuel Lev el

Sensor

Front Brake

Switch

Rear Brake

Switch

Alternator

Left Multifunction Switch

Rear W heel

Sp eed Sensor

Brake Fluid Lev el Switches

D iagnostic Connector

Front W heel

Sp eed Sensor

R 1200 GS Introduction

Page 7

Wiring - 13/14

R 1200 GS

I-Cluster w/out I ABS (Schematic VI)

R 1200 GS

Sock et/Heated Handgrips/ Diagnosis Plug/O ptional Accessory Sock et (Schematic VII)

Ignition Switch

Right Multifunction Switch

ZFE Control Module

Battery

(L) Heated Handgrips (R)

O ptional Accessory

Socket

Accessory

Socket

Diagnostic ConnectorBMS K

Control Module

I ABS Control

Modulator

Battery

ZFE Control Module

I-Cluster

Left Multifunction Switch

Fuel Level Sensor Speed Sensor

Alternator

R 1200 GS Introduction

Page 8

Wiring - 15/16

R 1200 GS

Anti Thef t Alarm System (DW A VI) (Schematic VIII)

ZFE Control Module

DWA V I (Anti Theft System Control Module)

Battery

I Cluster Ignition Switch BMS K Control Module

R 1200 GS Introduction

Page 9

Wiring - 17/18

R 1200 GS

Electrical Component Locations Diagram I

R 1200 GS Introduction

H ea dligh t a nd C onnector E 9 010, X 9 010

- L ow B ea m E 9 011

- H igh B ea m E 9 012

E WS Ring A ntenna L 9 553, X 9 553

F ront B ra k e Sw itch S9 051, X 9 051

Ignition Sw itch S9 060, X 9 060

H orn H 9 150, X 9 150

P a rk ing L igh t & C onnector E 9 015, X 9 018

L eft F ront B link er L igh t H 9 030

- X 9 031 (-)

- X 9 032 (+ )

Righ t F ront B link er L igh t H 9 040

- X 9 041 (-)

- X 9 042 (+ )

Righ t Rea r B link er H 9 045

- X 9 047 (+ )

- X 9 046 (-)

F ront A B S Wh eel Sp eed Sens or H a rnes s C onn. X 9 19 3

E ngine O il Tem p Sens or B 9 562, X 9 562

E ngine Sp eed/Ref Sens or

-X 9 326 (connector)

-B 9 326 (s ens or)

F ront Wh eel Sp eed Sens or B 9 19 3

O x y gen Sens or 1 B 9 69 0, X 9 69 0

Rea r B ra k e Sw itch S9 052

C a m s h a ft P os ition Sens or B 9 531

C a m s h a ft P os ition Sens or C onnector X 9 531

C y linder H ea d Tem p Sens or 1 B 9 739

C y linder H ea d Tem p Sens or 1 C onn., X 9 739

Idle Sp eed Step p er M otor 1 M 9 552, X 9 552

F uel Injector 1 Y 9 601, X 9 601

Rea r Wh eel Sp eed Sens or, B 9 19 4

Rea r B ra k e Sw itch H a rnes s C onn X 9 052

Righ t M ultifunction Sw itch S9 080, X 9 080

Sta rter Rela y, K 9 130, X 9 130

Rea r A B S Wh eel Sp eed Sens or H a rnes s C onn. X 9 59 0

D ia gnos tic C onnector X 9 59 0

Righ t H ea ted Grip R9 9 32, X 9 9 32

I A B S C ontrol M odula tor A 9 19 0, X 9 19 0

Ignition C oils Ground X 9 512

K nock Sens or 1 B 9 325, X 9 325

M a in Ignition C oil 1 T9 506, X 9 506

A ux ilia ry Ignition C oil 1 T9 517, X 9 517

Page 10

Wiring - 19/20

R 1200 GS

Electrical Component Locations Diagram II

R 1200 GS Introduction

I Cluster A9001 X9001

Clutch Switch S9091 X9091

Horn H9150 X9157

Left Multifunction Switch S9070 X9070

Left Heated Grip R9931 X9931

Accessory Connector (Opt) X9349

Fuel Pump System X9100

Fuel Lev el Sensor X9220 B9220

DWA V I Alarm Module A9700, X9700

Taillight/Blinker Harness Connector X9340

Battery G9230 X9231(-), X9230 (+)

Standard Accessory Socket X9321

Diagnostic Connector X9590

Ev aporativ e Purge V alv e Y9572, X9572

Side Stand Switch Connector X9093

Intake Air Temp Sensor B9550, X9550

I ABS Brake Fluid Lev el Switches and connectors Front: S9063, X9063 - Rear: S9064, X9064

BMS K Module and Connectors (b eneath Z FE) A9270, X9270

Z FE Module and Connector A9500, X9500, X9630

Fuel Pump Driv er Module A9100

Fuel Pump Motor M9100

Alternator G9240 X9241 X9242

Ground X9238

Idle Speed Stepper Motor 2 M9579, X9579

Fuel Injector 2 Y9602, X9602

Front Wheel Speed Sensor B9193

Main Ignition Coil 2 T9507, X9507

Cylinder Head Temp Sensor 2 T9507, X9507

Ignition Coils Ground X9514

Throttle Potentiometer R9570, X9570

Knock Sensor 2 B9584, X9584

Oil Pressure Switch S9095, X9095

Auxiliary Ignition Coil 2 T9518, X9518

Oxygen Sensor 2 B9738, X9738

Side Stand Switch S9093

Starter M9130, X9135, KL50

Starter M9130, X9136, KL30

Gearb ox Position Sensor R9943, X9943

Left Rear Blinker H9035

- X9036 (-)

- X9037 (+)

Rear Light Assemb ly E9340

- Taillight fillament E9013

- Connector X9014

- Brake light filament H9050

- Connector X9054

- Ground X9013