BFT ELI-250 User Manual

D811232 Ver. 08 31-10-06
I
AUTOMAZIONE ELETTROMECCANICA INTERRATA PER CANCELLI A BATTENTE
ELECTROMECHANIC AUTOMATIONS FOR SWING GATES
AUTOMATISME ELECTROMECANIQUE ENTERRÉ POUR PORTAILS A VANTAUX
ELEKTROMECHANISCHER ANTRIEB FÜR FLÜGELGITTERTORE
AUTOMATISMO ELECTROMECANICO SOTERRADO PARA CANCELAS BATIENTES
AUTOMATIZAÇÃO ELECTROMECNICA SUBTERRNEA PARA PORTÕES COM BATENTE
GB
F
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ISTRUZIONI D'USO E DI INSTALLAZIONE
INSTALLATION AND USER'S MANUAL
INSTRUCTIONS D'UTILISATION ET D'INSTALLATION
INSTALLATIONS UND GEBRAUCHSANLEITUNG
INSTRUCCIONES DE USO Y DE INSTALACION
INSTRUÇÕES DE USO E DE INSTALAÇÃO
Via Lago di Vico, 44 36015 Schio (VI) Tel.naz. 0445 696511 Tel.int. +39 0445 696533 Fax 0445 696522 Internet: www.bft.it E-mail: sales@bft.it
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027908 1 1 4 3 9 6
2 - ELI-250 - Ver. 08
D811232_08
USER’S MANUAL
ENGLISH
Thank you for buying this product, our company is sure that you will be more than satisfied with the performance of the product. This product is supplied with a “Warnings” leaflet and an “Instruction manual”. These should both be read carefully as they provide important information about safety, installation, operation and maintenance. This product complies with recognised technical standards and safety regulations. We declare that this product is in conformity with the following European Directives: 89/336/EEC, 73/23/EEC, 98/37/EEC, 99/05/EEC (and subsequent amendments). WARNINGS: Any assistance
required on automation components must be carried out by a qualified technician (installer).
1) GENERAL OUTLINE
The ELI-250 electromechanical actuator is the ideal solution for underground hinge-pivot installation. The actuator consists of a perfectly sealed single-block reduction gear. The under hinge-pivot position maintains the aesthetic appearance of the gate and practically hides the automation system. Once the bearing case is installed, the gate can be operated even without fitting the actuator which can be inserted later. When maintenance is required, this type of case allows the actuator to be taken out without removing the gate leaf. The ELI-250 actuator can be fitted to any type of swing gate which meets the values shown in the ”Technical Specifications” table. The pushing force is set on the control unit (see specific manual). The end-of-stroke operation is adjusted by mechanical stops located inside the foundation case. CAUTION! The actuator mod. ELI-250 is not provided with mechanical
torque adjustment. It is compulsory to use a control board of the same manufacturer, according to the basic safety requirements of directives 89/336/EEC, 73/23/EEC, 98/37/EEC, 99/05/EEC and provided with adequate electric torque adjustment.
2) EMERGENCY MANOEUVRE
Emergency release is obtained by using the key provided, on the release unit which is located under the gate, on the protruding section of the lever-pivot. To release, insert the key in the release triangle and turn it by about 90° in the direction shown by the open-padlock symbol (fig.1). If the leaf is equipped with an electric lock, release the electric lock as well. To open/close the gate, push it manually. To restore motor-driven operation, reposition the gate by ali­gning it with the lever bearing the lock unit, and turn the key in the direction shown by the closed-padlock symbol (fig.1) checking that engagement is correctly restored. Keep the leaf release key (and that of the electric lock, if any) in a place which is known to the users.
3) AUTOMATION OPERATION
Since the automation system can be remotely controlled by means of a radio control device or a Start button, and therefore out of sight, all safety devices must be frequently checked in order to ensure their perfect efficiency. In the event of any anomalous operation, request immediate assistance from qualified personnel. Children must be kept at a safe distance from the automation operation area.
4) SCRAPPING Materials must be disposed of in conformity with the current regulations. In case of scrapping, the automation devices do not entail any particular risks or danger. In case of recovered materials, these should be sorted out by type (electrical components, copper, aluminium, plastic etc.).
5) DISMANTLING When the automation system is disassembled to be reassembled on another site, proceed as follows:
• Disconnect the power supply and the entire electrical installation.
• Remove the gearmotor from its fixing base.
• Disassemble the control panel, if separate, and all installation components.
• In the case where some of the components cannot be removed or are damaged, they must be replaced.
6) MALFUNCTION: CAUSES AND REMEDIES
When any operational malfunction is found, and not resolved, disconnect the mains power supply and request the assistance of a qualified technician (installer). When automation is out of order, activate the manual release to allow the opening and closing operations to be carried out manually. During this period of time, keep the lock in the closed position by means of a chain and padlock.
Fig. 1
2
1
Max. 90°
4 - ELI-250 - Ver. 08
D811232_08
Thank you for buying this product, our company is sure that you will be more than satisfied with the performance of the product. This product is supplied with a “Warnings” leaflet and an “Instruction manual”. These should both be read carefully as they provide important information about safety, instal­lation, operation and maintenance. This product complies with recognised technical standards and safety regulations. We declare that this product is in conformity with the following European Directives: 89/336/EEC, 73/23/EEC,
98/37/EEC, 99/05/EEC (and subsequent amendments).
WARNINGS: Any assistance required on automation components must be carried out by a qualified technician (installer).
1) GENERAL OUTLINE
The ELI-250 electromechanical actuator is the ideal solution for underground hinge-pivot installation. The actuator consists of a perfectly sealed single­block reduction gear. The under hinge-pivot position maintains the aesthetic appearance of the gate and practically hides the automation system. Once the bearing case is installed, the gate can be operated even without fitting the actuator which can be inserted later. When maintenance is requi­red, this type of case allows the actuator to be taken out without removing the gate leaf. The ELI-250 actuator can be fitted to any type of swing gate which meets the values shown in the ”Technical Specifications” table. The pushing force is set on the control unit (see specific manual). The end-of-stroke operation is adjusted by mechanical stops located inside the foundation case.
CAUTION! The actuator mod. ELI-250 is not provided with mechanical torque adjustment. It is compulsory to use a control board of the same manufacturer, according to the basic safety requirements of directives
89/336/EEC, 73/23/EEC, 98/37/EEC, 99/05/EEC and provided with adequate
electric torque adjustment.
2) GENERAL SAFETY WARNING! An incorrect installation or improper use of the product can cause damage to persons, animals or things.
• The “Warnings” leaflet and “Instruction booklet” supplied with this product should be read carefully as they provide important information about safety, installation, use and maintenance.
• Scrap packing materials (plastic, cardboard, polystyrene etc) according to the provisions set out by current standards. Keep nylon or polystyrene bags out of children’s reach.
• Keep the instructions together with the technical brochure for future reference.
• This product was exclusively designed and manufactured for the use specified in the present documentation. Any other use not specified in this documentation could damage the product and be dangerous.
• The Company declines all responsibility for any consequences resulting from improper use of the product, or use which is different from that expected and specified in the present documentation.
• Do not install the product in explosive atmosphere.
• The construction components of this product must comply with the following European Directives: 89/336/EEC, 73/23/EEC, 98/37/EEC, 99/05/EEC and subsequent amendments. As for all non-EEC countries, the above­mentioned standards as well as the current national standards should be respected in order to achieve a good safety level.
• The Company declines all responsibility for any consequences resulting from failure to observe Good Technical Practice when constructing closing structures (door, gates etc.), as well as from any deformation which might occur during use.
• The installation must comply with the provisions set out by the following European Directives: 89/336/EEC, 73/23/EEC, 98/37/EEC, 99/05/EEC and subsequent amendments.
• Disconnect the electrical power supply before carrying out any work on the installation. Also disconnect any buffer batteries, if fitted.
• Fit an omnipolar or magnetothermal switch on the mains power supply, having a contact opening distance equal to or greater than 3,5 mm.
• Check that a differential switch with a 0.03A threshold is fitted just before the power supply mains.
• Check that earthing is carried out correctly: connect all metal parts for closure (doors, gates etc.) and all system components provided with an earth terminal.
• Fit all the safety devices (photocells, electric edges etc.) which are needed to protect the area from any danger caused by squashing, conveying and shearing, according to and in compliance with the applicable directives and technical standards.
• Position at least one luminous signal indication device (blinker) where it can be easily seen, and fix a Warning sign to the structure.
• The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturers’ components are used.
• Only use original parts for any maintenance or repair operation.
• Do not modify the automation components, unless explicitly authorised by the company.
• Instruct the product user about the control systems provided and the manual opening operation in case of emergency.
• Do not allow persons or children to remain in the automation ope­ration area.
• Keep radio control or other control devices out of children’s reach, in order to avoid unintentional automation activation.
• The user must avoid any attempt to carry out work or repair on the automa­tion system, and always request the assistance of qualified personnel.
• Anything which is not expressly provided for in the present instructions, is not allowed.
3) MAIN AUTOMATION PARTS
Sealed mechanical actuator (fig.1) including: a) Single-phase 2-pole motor protected by thermal circuit-breaker. b) Double worm-screw reduction gear with output gear in special alu-
minium alloy.
c) Output lever and mechanical stops. d) Bearing foundation case (ready for automation). e) Series of levers for gate movement. f) Release unit with key. CAUTION! The actuator can be fitted either on the left or on the right, which are conventionally defined by looking at the gate from the inside (opening direction).
4) TECHNICAL SPECIFICATIONS
Single-phase power supply .....................................230Vac ±10% 50Hz (*)
Motor revolutions ..........................................................................1400min
-1
Output shaft revolutions ..................... ELI250 0.95min
-1
- ELI250V 1.9min
-1
Absorbed power .................................................................................280W
Capacitor ............................................................................................. 10µF
Absorbed current .................................................................................. 1,4A
Opening time 120° ............................................. ELI250 28s - ELI250V 14s
Max torque ..............................................ELI250 380Nm - ELI250V 240Nm
Max leaf length/weight .............................. ELI250 2.5m/3000N (~300kg)
ELI250 3.5m/2500N (~250kg)
ELI250V 2m/1500n (~150kg)
Max. leaf opening ................................................................................. 120°
Blocking function ..................................Irreversible gearmotor; electric lock
necessary for leaves longer than 2,5m
Impact reaction ...................................Electronic clutch (with control panel)
Manual manoeuvre ...................................................................Release key
Max. no. manoeuvres in 24 hours .......................................................... 100
Thermal protection .......................................................130°C self-resetting
Environmental conditions ............................................from -20°C to +50°C
Lubrication ......................................................................Permanent grease
Degree of protection .......................................................................IP67 AM
Actuator weight ......................................................................100N (~ 10kg)
Overall dimensions ........................................................................ See fig.3
(*) Special voltages on request.
5) ACTUATOR INSTALLATION
5.1) Preliminary checks
Check that:
• The upper hinge is in good condition and possibly adjustable.
• A hole can be dug for burying the case under the hinge.
• The ”FA” stop plates of the leaves are installed (fig.8).
• Repair or replace the faulty or worn parts of the structures to be subjected
to movement.
An exploded view of the installation is shown in fig.1.
The automation reliability and safety are directly influenced by the state of the gate structure.
5.2) The main automation components are (Fig.2): I) Type-approved adequately rated omnipolar circuit breaker with at least
3,5 mm contact opening, provided with protection against overloads and short circuits, suitable for cutting out automation from the mains. Place, if not al ready installed, a type-approved differential switch with a 0.03A threshold just before the automation system.
Qr) Control panel and built-in receiver.
INSTALLATION MANUAL
ENGLISH
12 - ELI-250 - Ver. 08
D811232_08
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