Behringer Clamp Pair User Manual

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Behringer Clamp Pair User Manual

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Introduction

Thank you for choosing Behringer, the world’s leading manufacturer of Pipe and Tube supports. Behringer has been manufacturing pipe clamps and support systems for over 30 years and has developed a reputation in the industrial and sanitary markets that is second to none. We have made developments and product improvements over the years both strengthening and broadening our product offering. This is evident in the breadth of our line and ability to accommodate new applications and designs. Behringer can be counted on for all clamping requirements.

Product

Behringer Industrial Pipe and Tube Supports have natural vibrationdampening characteristics. This is important in pressure piping in order to reduce vibration, noise, and shock. This will effectively protect the system and its sensitive components from the damaging effects of these adverse system byproducts typically found in pressure piping systems.

Behringer offers many different series and within each series there are many different configurations available. We offer options for mounting such as welding, bolting, rail and strut mounting, double and group mounting, etc. Behringer always welcomes a challenge and would be happy to work with you to design a product that is custom-tailored to any application. This is where many of our developments are first generated and helps to further progress the complexity of our product. Challenge us with your requirements.

Applications

Behringer clamps are used in may different types of applications ranging from low pressure lubrication and water systems to high pressure hydraulic and process systems. Anywhere that there are pipes, tubes, or hoses is a viable application for Behringer clamps. Behringer clamps are most frequently used in the following markets and applications:

Mobile Equipment

Power Generation

Mining Equipment

Pulp and Paper

Offshore and Marine Applications

Industrial Hydraulics

Shipbuilding

Power Units

Instrumentation

Agricultural Equipment

Nuclear

OEM Machinery

General Construction

 

Electrical / Mechanical Contracting

 

Process Piping

 

Pharmaceutical / Biotechnology

 

Food and Dairy

 

Beverage

 

Assistance

Behringer Corporation has a competent and highly skilled staff of inside sales and customer service personnel available to assist you with any of your needs. Behringer can be reached in the following ways:

Guarantee

Behringer Corporation, hereinafter called the “MANUFACTURER”, guarantees that the product shall be free from defects in workmanship and materials. THIS GUARANTEE IS IN LIEU OF ALL OTHER GUARANTEES EITHER EXPRESSED OR IMPLIED, INCLUDING GUARANTEES FOR FITNESS FOR PURPOSE INTENDED. The MANUFACTURER'S liability is limited to the replacement of any materials which, after inspection by the MANUFACTURER at its sole option are found to be defective. The MANUFACTURER will honor only those claims that are presented to it within one hundred eighty (180) days of the delivery of the materials to the purchaser. The MANUFACTURER SPECIFICALLY DISCLAIMS ANY AND ALL LIABILITY FOR CONSEQUENTIAL DAMAGES. The MANUFACTURER shall not be liable for any damages which arise out of the misuse or abuse of the products.

Post Mail:

Behringer Corporation

 

17 Ridge Road

 

Branchville, NJ 07826

Telephone:

+1 (973) 948-0226

Fax:

+1 (973) 948-2562

Email:

cserv@behringersystems.com

Our regular business hours are Monday through Friday, 8AM - 5 PM Eastern Time. For after hours service, please contact your regional sales manager.

Please Read

The information contained in this document is provided as an aid in properly selecting products and/or options. It is intended to be used by technically experienced users for general reference only. The supplier assumes no responsibility or liability for the accuracy or completeness of this document, as well as results obtained by the use of this information. Due to the variety of possible operating conditions, it is highly recommended that the user make their own tests to determine the safety and suitability of all products and combinations thereof. The user is solely responsible for final determination of such conditions.

Table of Contents

Pipe Clamp Selection

Page

2 - 3

Pipe Clamp Series Specifications

4 - 5

Standard Series Pipe Clamps

 

Clamp Pair Selection and Part Numbers

6

Clamp Pair Dimensional Information

7

Securing Plate Selection and Dimensions

8

Rail and Strut Mounting Options

9

Cover and Stacking Component Selection and Dimensions

10

Complete Assembly Ordering Code

11

Ordering Examples

12

Heavy Series Pipe Clamps

 

Clamp Pair Selection and Part Numbers

13

Clamp Pair Dimensional Information

14

Securing Plate Selection and Dimensions

15

Fastening Hardware Selection and Dimensions

16

Rail and Strut Mounting Options

17

Complete Assembly Ordering Code

18

Ordering Examples

19

Twin Series Pipe Clamps

 

Clamp Pair Selection, Part Numbers and Dimensions

20

Hardware Selection and Dimensions

21

Rail and Strut Mounting Options

22

Complete Assembly Ordering Code

23

Ordering Examples

24

Heavy-4 Series Pipe Clamps

 

Clamp Pair Selection, Part Numbers and Dimensions

25

Hardware Selection and Dimensions

26

Complete Assembly Ordering Code & Ordering Examples

27

Saddle Series Pipe Clamps

 

Long Saddle U-Bolt Clamp

28

Short Saddle U-Bolt Clamp

29

Cushioned Clamping System

 

Cushioned Clamping System

30

Technical Appendix

 

Material Properties Technical Data

31

Tightening Torques and Maximum Loads

32

Recommended Spacing

33

© 2005. Behringer Corp. All Rights Reserved

1

Industrial Pipe Clamps

Pipe Clamp Selection

Behringer’s pipe clamps are available with many different mounting configurations and arrangements. In choosing a pipe clamp, there are five required pieces of information: series, size, clamp pair material, hardware material and mounting/hardware configuration.

Series Selection

In order to select the proper clamp, the first thing that must be determined is the series of clamp to be used. Refer to pages 4-5 on Series Specifications to see what clamp series are available, as well as the technical characteristics of those series. The most important factors to be considered are the operating pressure of the line to be secured, the weight being supported, and the dynamic load. Other considerations include size, environment, and application. For example, a 1 in. pipe for a hydraulic system operating at 2,000 psi would typically require the use of the standard series, but the heavy series may be selected if it will be required to support the weight of a large filter or other system component. Maximum weight loads and shearing forces can be found in the Technical Appendix (pg 32). Also, the heavy series might be selected rather than the standard series if the line is on a piece of mining or mobile equipment that may see a very high amount of impact with other equipment or materials such as stones and metals. In Fig. 1 below, you can see the suggested operating pressures by series. These suggested values take into consideration the shock and vibration that a typical hydraulic system operating at these pressures can deliver.

Fig. 1: General Pressure Guidelines by Series

Series

Suggested Operating Pressure

Standard

up to 2000 psi

Heavy

5000 psi for single heavy/10,000 psi for double

Twin

up to 1500 psi

Heavy 4

5000 psi for single heavy/10,000 psi for double

Size

The next important factor in the selection of the pipe clamp is the size of the line to be secured. Behringer clamps use a modular group size that consists of multiple OD sizes being available within the same group. Clamps are listed as pipe or tube sizes. The difference is in the standard measurements used to rate pipe and tubing sizes. Pipe is rated by the inside diameter, and will have a larger outside diameter because of the wall thickness. For example, a 1 in. pipe has an OD of 1.315. This is a standard pipe OD size and is consistent of all hydraulic pipe, regardless of schedule. Tubing, on the other hand, is rated by the outside diameter. Therefore, a 1 in. tube will have an OD of 1.00 in. This is important in determining the size of the pipe clamp that will be selected. Also, the size may determine the series of clamp selected. For example, in a 6 in. pipe size with a low pressure line operating at 1,500 psi the Heavy Series must be used as it’s not available in the Standard Series.

Clamp Pair Material

The clamp pair material is the next thing that should be selected. Behringer’s clamp pairs are offered in different materials: Polypropylene (PP), Santoprene (SP), Aluminum (AL), HDPE (NN) and High Temperature Cast Nylon (HT). The single most important determining factor of clamp pair material is operating temperature. The temperature ratings and other important specifications can be found in the Technical Appendix (pg 31). Some materials are not available in all sizes or all series. Refer to the specific clamp pair selection charts from each series to see what is available in the required size. Other considerations for materials are compatibility with the environment and for aesthetic reasons.

Hardware Material

Once you have determined the series of pipe clamp and the size that is required, the next step is to determine the hardware materials that you will require. In the series specification pages (pg 4 - 5), you will see that each series has a standard hardware material type. See Fig. 2 for standard hardware choices. The standard hardware is either plain carbon steel or zinc plated steel. All Behringer clamps that are zinc plated use a trivalent blue zinc plating, which is more environmentally friendly than typical hexavalent zinc plating, and is RoHS compliant. In addition to the standard hardware choices, Behringer offers stainless steel in 2 grades from stock. AISI 304 Stainless Steel (A2 - 1.4301/1.4305) is used in applications where stainless steel is required. This may be in an outside environment, because of chemical compatibility reasons, or because of requirements from the FDA or other regulatory committee. AISI 316 Ti Stainless Steel (A4 - 1.4401/1.4571) is a high grade stainless steel. The 316 Stainless is used in applications where it will come in contact with salt water or air with a high salt concentration such as offshore or marine applications.

Fig. 2: Standard Hardware Material by Series

Series

Code

Material

Standard

Z

Zinc Plated Steel

Heavy

C

Plain Carbon Steel

Twin

Z

Zinc Plated Steel

Heavy 4

C

Plain Carbon Steel

© 2005. Behringer Corp. All Rights Reserved

2

Industrial Pipe Clamps

Pipe Clamp Selection

Mounting / Hardware Configuration

Behringer offers a multitude of mounting configurations and arrangement styles. Clamps can be mounted to the support structure by either welding, bolting, rail-mounting, strut mounting, or stanchion and special securing plates. In addition, clamps can be stacked on top of each other, suspended from threaded rods, or any number of double and group positions can be made on multiple clamp weld plates, called Group Weld Plates (GRW). These options are not available for every series. Please check the ordering code for available mounting and hardware configurations. Here are some examples of these mounting types.

Weld Mounting [STW, SWP, TWP]

Clamps are supplied with a weld plate for welding directly to the support structure. This is the most common form of clamp mounting and it is available in all series of pipe clamps. It is typically used with a cover plate and bolts and it is a commonly stocked item.

Standard Series:

STW

Heavy Series:

SWP / DWP

Twin Series:

TWP

Heavy 4 Series:

SWP / DWP

Bolt Mounting with Base Plates [BAP]

Clamps are supplied with a base plate for applications where the clamp cannot be welded into position. This is commonly used to mount the clamps to non-metallic surfaces such as wood or drywall. However, base plates can be welded into position if required. Base plates are only available in the standard series and are available from stock.

Multiple Clamp Weld Plates [DOW, GRW]

For multiple lines, Behringer offers double weld plates or group weld plates. The double weld plates create a double clamp that allows the convenience of welding only one plate, but the strength and durability of using standard series hardware with individual clamp halves and four hex bolts. Group weld plates can accommodate between 3-10 positions, depending on the application. This is beneficial for keeping a tightly regimented center distance on the piping or tubing where multiple lines are run along the same plane. For both the double and group weld plates, all clamps to be fitted to the same plate must be within the same hardware group size.

Rail Mounting [RCN, RAL]

Rail mounting makes installation of multiple lines of different group sizes an easy task. All clamps within one series can be mounted directly to a single channel using rail nuts that are designed for that rail. Behringer also makes proprietary rails that can accept the weld plates rather than the rail nuts [RCN]. The rail uses are as follows.

RAL-0 Standard and Twin Series Clamps with RCN-0 (standard) / RCN-T0 (twin)

RAL-1 Standard and Twin Series with STW or RCN-1 (standard) / RCN-4 (twin)

RAL-2 Heavy Series Clamps with SWP (H3-H5) RAL-3 Heavy Series Clamps with SWP (H6) RAL-4 Heavy Series Clamps with RCN

Strut Mounting [UCN]

Behringer clamps can also be supplied with strut nuts [UCN] for mounting to standard strut channel. The new spring-loaded nuts are adaptable to any strut channel that is 1-5/8” wide. The depth of the channel is not important as the UCN clips attach with spring loaded tension on the top of the channel. Strut adaptation is available for all series of pipe clamps.

Stacking Kits

Stacking kits consist of a set of clamp halves, stacking bolts, and a safety plate. A stacking kit is everything that is needed to take an existing clamp and make it one level taller. You use the hardware from the existing clamp; remove the cover plate, clamp halves, and hex bolts from the existing clamp, insert the stacking kit onto the bottom fixture (weld plate, rail nuts, etc...), and then replace the existing clamp hardware on top. Multiple stacking kits can be added to increase the number of clamps stacked on top of each other. Stacking kits are available in all series.

© 2005. Behringer Corp. All Rights Reserved

3

Industrial Pipe Clamps

Pipe Clamp Series Specifications

Vibration-Dampening Pipe Clamps

Behringer’s vibration-dampening pipe clamps are manufactured in different series for use in many different applications. The core range of pipe clamps encompasses Standard Series, Heavy Series, and Twin Series. They meet ASTM, Shipbuilding, Nuclear, Coast Guard, and other specifications.

In addition to these main types of pipe clamps, Behringer also manufactures other clamping components and hardware. For large diameter pipes, Behringer’s patented Heavy Four Series offers unparalleled performance in securing and vibration dampening, as well as electrical isolation of piping from support structure. We offer plastic saddle clamps and U-bolts as well. Behringer has its roots in the metal fabrication business and we can easily manufacture customer-specific fabricated metal or injection molded products. We currently manufacture many other items for OEMs that are specially designed for that specific customer. We work closely with key personnel in the research and design stages and can make prototypes in a very short time. Let us know what we can do for you.

Standard Series Pipe Clamps Range: 0.25 in. (6.4 mm) through 4 in. (102 mm) OD

Pressure: 2,000 psi maximum Material: Zinc Plated, 304SS, 316SS, Plain Carbon Steel Clamp Halves: Polypropylene, Santoprene, Aluminum

Standard series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 2,000 psi can deliver. Standard hardware material is zinc plated steel, unless otherwise noted. Also available from stock are 304SS and 316SS hardware. The standard series is offered in a multitude of configurations, such as weldmounting, bolt-mounting, rail mounting, stacking, double weldmounting, and group weld-mounting. Many other options are possible with existing hardware and custom arrangements are always a possibility.

Heavy Series Pipe Clamps Range: 0.25 in. (6.4 mm) through 8.625 in. (219 mm)

Pressure: 5,000 to 10,000 psi Material: Plain Carbon Steel, 304SS, 316SS, Zinc Plated Clamp Halves: Polypropylene, Santoprene, Aluminum

Heavy series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 5,000 psi can deliver. With the use of our Double Heavy design, lines with operating pressure of up to 10,000 psi can be accommodated. Standard hardware material is plain carbon steel. Also available from stock are 304SS and 316SS hardware. The heavy series can be mounted using a weld plate, rails, and stacking kits. Many other options are possible with existing hardware and custom arrangements are always a possibility.

Twin Series Pipe Clamps Range: 0.25 in. (6.4 mm) through 1.66 in. (42 mm)

Pressure: 1,500 psi maximum Material: Zinc Plated, 304SS, 316SS, Plain Carbon Steel Clamp Halves: Polypropylene, Santoprene

The twin series is an excellent choice where multiple lines are required, while keeping a close center distance between the lines. Twin series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 1,500 psi can deliver. Twin series hardware material is zinc plated steel. Also available from stock are 304SS and 316SS hardware. The twin series can be mounted using a weld plate, rails and stacking kits. Many other options are possible with existing hardware and custom arrangements are always a possibility.

© 2005. Behringer Corp. All Rights Reserved

4

Industrial Pipe Clamps

Pipe Clamp Series Specifications

Pipe Clamps

Heavy 4 Series Pipe Clamps Range: 8.625 in. (219 mm) through 30 in. (762 mm) OD Pressure: 5,000 psi to 10,000 psi Material: Plain Carbon Steel, 304SS, 316SS, Zinc Plated Clamp Halves: Polypropylene Others on request

Behringer’s patented Heavy 4 Series pipe clamps are unrivaled in design and performance. Our clamps feature a unique 4-segmented plastic design which retains dimensional accuracy, resists stress and impact, absorbs vibration, and accomplishes a strong plastic-to-metal contact interface. This segmented plastic design is complemented by substantial steel support hardware.

Heavy 4 Series pipe clamps can withstand the shock and vibration that a hydraulic system operating at up to 5,000 psi can deliver and with the use of our double heavy design they can accommodate lines with pressures up to 10,000 psi. Standard hardware material is a low carbon steel. Also available are 304SS and 316SS as well as zinc plated hardware. The Heavy 4 Series is only offered as a weld mounted clamp.

Cushioned Pipe Clamps Range: 0.25 in. (6.4 mm) through 6.625 in. (168 mm) OD Pressure: Low pressure Material: Zinc Plated, 304SS, 316SS

Clamp Insert: Thermoplastic Elastomer

Behringer’s new line of cushioned clamps are designed for low pressure applications such as conduit, water, waste and other non or low pressure lines. They easily mount to standard strut channels that are available in many industrial and mobile applications. The standard hardware material is zinc plated steel. Also available are 304SS and 316SS. The cushion is manufactured from a thermoplastic elastomer material that is designed to reduce vibration and noise, while providing constant reliability in operating temperatures to 275º F.

Saddle Series Pipe Clamps

Custom Pipe Clamps

Range: 0.84 in. (21 mm) through 30

Range: Any

in. (762 mm)

Pressure: Any

U-Bolt Material: Zinc Plated,

Material: Any

304SS, 316SS, Plain Carbon Steel

Clamp Insert: Any

Saddle Material: Polypropylene,

 

UHMW

 

The Saddle Series pipe clamps consist of a heavy duty plastic saddle, and a U-bolt with 4 hex nuts. The saddle series allows for movement due to vibrations and thermal expansion and contraction. The plastic saddle eliminates the metal-to-metal contact of the piping from the support structure, preventing costly damage to pipe installations. Behringer’s Saddle Series clamps are typically used in shipbuilding, offshore and marine vessels, chemical plants, or where ever large diameter, low pressure piping is installed. Behringer’s saddle clamps are available in 2 different designs; Long Saddle and Short Saddle. The Long Saddle (shown above) extends past the u-bolt legs and has holes for the legs to be inserted into. The Short Saddle does not extend to the u-bolts and sits on the support structure or is held in place with location nipples.

Customization is an easy task for Behringer’s vast experience in custom metal fabrication and injection molding. If you have ideas about a custom-made product, we can easily and quickly take concepts and turn them into prototypes and ultimately production items. Behringer currently manufactures custom products for major OEM manufacturers in the mobile, offshore, industrial and construction markets. Some custom items are a variation of a standard item and others are completely different from our cataloged items. Let Behringer work for you to help resolve any of your fastening or clamping requirements.

© 2005. Behringer Corp. All Rights Reserved

5

Industrial Pipe Clamps

Standard Series Pipe Clamps

Clamp Pair Selection

Behringer’s clamp pairs are available in different materials and incorporate a modular insert by group size. Standard series pipe clamps are available in sizes from ¼ in. (6.35mm) through 4-1/4 in. (114.3mm) OD Sizes.

Clamp Pair Selection and Part Numbers

 

Behringer

Pipe Size

Tube Size

Metric

Imperial

Clamp Pair P/N

 

 

Group

ØD (mm)

ØD (Inch)

(See material

 

 

 

 

 

 

code for *)

 

 

 

1/4

6.4

0.250

ST-CLH-00-*-025

 

0

 

3/8

9.5

0.375

ST-CLH-00-*-038

 

 

1/8

 

10.0

0.405

ST-CLH-00-*-041

 

 

 

 

1/2

12.7

0.500

ST-CLH-00-*-050

 

 

 

 

5/8

16.0

0.620

ST-CLH-00-*-062

 

 

 

 

1/4

6.4

0.250

ST-CLH-01-*-025

 

1

 

 

8.0

0.315

ST-CLH-01-*-032

 

 

 

3/8

9.5

0.375

ST-CLH-01-*-038

 

 

 

1/8

 

10.0

0.405

ST-CLH-01-*-041

 

 

 

 

 

12.0

0.472

ST-CLH-01-*-047

 

 

 

 

3/8

9.5

0.375

ST-CLH-02-*-038

 

 

 

1/2

12.7

0.500

ST-CLH-02-*-050

 

 

2

1/4

 

14.0

0.540

ST-CLH-02-*-054

 

 

 

 

15.0

0.591

ST-CLH-02-*-059

 

 

 

 

 

 

 

5/8

16.0

0.620

ST-CLH-02-*-062

 

 

 

3/8

 

17.1

0.675

ST-CLH-02-*-068

 

 

 

 

 

18.0

0.709

ST-CLH-03-*-070

 

3

 

3/4

19.0

0.750

ST-CLH-03-*-075

 

 

1/2

 

21.3

0.840

ST-CLH-03-*-084

 

 

 

 

7/8

22.2

0.870

ST-CLH-03-*-087

 

 

 

 

1

25.4

1.000

ST-CLH-03-*-100

 

 

4

3/4

 

26.7

1.050

ST-CLH-04-*-105

 

 

 

1 1/8

28.6

1.125

ST-CLH-04-*-112

 

 

 

 

 

 

1 1/8

28.6

1.125

ST-CLH-05-*-113

 

5

 

1 1/4

32.0

1.250

ST-CLH-05-*-125

 

 

1

 

33.4

1.315

ST-CLH-05-*-132

 

 

 

 

1 1/2

38.1

1.500

ST-CLH-05-*-150

 

 

 

1 1/4

 

42.2

1.660

ST-CLH-05-*-166

 

 

6

 

1 3/4

44.5

1.750

ST-CLH-06-*-175

 

1 1/2

 

48.3

1.900

ST-CLH-06-*-190

 

 

 

 

2

50.8

2.000

ST-CLH-06-*-200

 

 

 

 

2 1/4

57.2

2.250

ST-CLH-07-*-225

 

7

2

 

60.3

2.375

ST-CLH-07-*-238

 

 

2 1/2

 

73.0

2.875

ST-CLH-07-*-288

 

 

 

 

3

76.2

3.000

ST-CLH-07-*-300

 

 

 

3

3 1/2

88.9

3.500

ST-CLH-07-*-350

 

 

7A

 

4

102.0

4.000

ST-CLH-7A-*-400

 

 

4

4 1/2

114.3

4.500

ST-CLH-7A-*-450

 

 

Industrial Pipe Clamps

Group 0

Group 1-7A

Clamp Pair Material Codes (*)

P[PP] Polypropylene

Black Color

S[SP] Santoprene

Beige Color

A[AL] Aluminum

Aluminum Color

Custom Sizes

Custom sizes can be made by specially boring the clamp pair to any desired size.

To order a special size, first find the group that this will fall under. All groups are available starting with 1/4 in. OD and can be used up to the maximum OD size in the chart below. This is expressed in the part number as a two-digit number

(G#). Once the group size has been determined, simply add the desired OD of the line to be secured in the 3 digit end number of the clamp pair (XXX) by rounding the number to two decimals and dropping the decimal point. The part number will look like this:

ST-CLH-G#-*-XXX

Example: For a line wih OD of 1.08 in., this would fall within the group 4. The Part number will be as follows:

ST-CLH-04-*-108

Special Bore Range by Group

Group (G#)

Range

00 0.25 in through 0.620 in.

01 0.25 in through 0.405 in.

02 0.25 in through 0.675 in.

03 0.25 in through 1.000 in.

04 0.25 in through 1.125 in.

05 0.25 in through 1.660 in.

06 0.25 in through 2.000 in.

07 0.25 in through 3.240 in.

7A 0.25 in through 4.500 in.

© 2005. Behringer Corp. All Rights Reserved

6

Industrial Pipe Clamps

Standard Series Pipe Clamps

 

Industrial Pipe Clamps

Clamp Pair Dimensions

Group 0

Group 1-7A

 

Dimensions for the clamp pairs can be found at the right and in the chart below. As a general rule of thumb, the outside diameter of the line to be secured should not vary over or under the ØD dimension in the chart by more than ½ of the tension clearance dimension, or no more than 0.015 in. If an acceptable size is not available, custom sizes can be made to order.

Clamp Pair Dimensional Information

Behringer

Metric

Imperial

Clamp Pair P/N

L

W

H

O

C

Weight Ea.

(See page 6 for complete

Group

ØD (mm)

ØD (Inch)

 

 

 

order numbers)

 

 

 

 

 

 

 

6.40

0.250

ST-CLH-00-*-025

 

 

 

 

 

 

 

9.50

0.375

ST-CLH-00-*-038

1.125 in.

1.219 in.

1.125 in.

0.031 in.

0.375 in.

 

0

10.00

0.405

ST-CLH-00-*-041

0.02 lbs

(28.6 mm)

(31 mm)

(28.6 mm)

(0.8 mm)

(9.5 mm)

 

12.70

0.500

ST-CLH-00-*-050

 

 

 

 

 

 

 

 

 

16.00

0.620

ST-CLH-00-*-062

 

 

 

 

 

 

 

6.40

0.250

ST-CLH-01-*-025

 

 

 

 

 

 

 

8.00

0.315

ST-CLH-01-*-032

1.375 in.

1.219 in.

1.375 in.

0.031 in.

0.790 in.

 

1

9.50

0.375

ST-CLH-01-*-038

0.03 lbs

(35 mm)

(31 mm)

(35 mm)

(0.8 mm)

(20 mm)

 

10.00

0.405

ST-CLH-01-*-041

 

 

 

 

 

 

 

 

 

12.00

0.472

ST-CLH-01-*-047

 

 

 

 

 

 

 

9.50

0.375

ST-CLH-02-*-038

 

 

 

 

 

 

 

12.70

0.500

ST-CLH-02-*-050

1.625 in.

1.219 in.

1.375 in.

0.031 in.

1.020 in

 

2

14.00

0.540

ST-CLH-02-*-054

0.04 lbs

15.00

0.591

ST-CLH-02-*-059

(42 mm)

(31 mm)

(35 mm)

(0.8 mm)

(26 mm)

 

 

 

16.00

0.620

ST-CLH-02-*-062

 

 

 

 

 

 

 

17.10

0.675

ST-CLH-02-*-068

 

 

 

 

 

 

 

18.00

0.709

ST-CLH-03-*-070

 

 

 

 

 

 

 

19.00

0.750

ST-CLH-03-*-075

1.875 in.

1.219 in.

1.375 in.

0.031 in.

1.300 in.

 

3

21.30

0.840

ST-CLH-03-*-084

0.05 lbs

(48 mm)

(31 mm)

(35 mm)

(0.8 mm)

(33 mm)

 

22.20

0.870

ST-CLH-03-*-087

 

 

 

 

 

 

 

 

 

25.40

1.000

ST-CLH-03-*-100

 

 

 

 

 

 

4

26.70

1.050

ST-CLH-04-*-105

2.250 in.

1.219 in.

1.625 in.

0.031 in.

1.580 in.

0.06 lbs

28.60

1.125

ST-CLH-04-*-112

(57 mm)

(31 mm)

(42 mm)

(0.8 mm)

(40 mm)

 

 

 

28.60

1.125

ST-CLH-05-*-113

 

 

 

 

 

 

 

32.00

1.250

ST-CLH-05-*-125

2.750 in.

1.219 in.

2.375 in.

0.031 in.

2.050 in.

 

5

33.4

1.315

ST-CLH-05-*-132

0.11 lbs

(70 mm)

(31 mm)

(60 mm)

(0.8 mm)

(52 mm)

 

38.1

1.500

ST-CLH-05-*-150

 

 

 

 

 

 

 

 

 

42.2

1.660

ST-CLH-05-*-166

 

 

 

 

 

 

 

44.5

1.750

ST-CLH-06-*-175

3.375 in.

1.219 in.

2.625 in.

0.031 in.

2.600 in.

 

6

48.3

1.900

ST-CLH-06-*-190

0.12 lbs

(86 mm)

(31 mm)

(67 mm)

(0.8 mm)

(66 mm)

 

50.8

2.000

ST-CLH-06-*-200

 

 

 

 

 

 

 

 

 

57.2

2.250

ST-CLH-07-*-225

 

 

 

 

 

 

 

60.3

2.375

ST-CLH-07-*-238

5.000 in.

1.219 in.

4.375 in.

0.031 in.

4.250 in.

 

7

73

2.875

ST-CLH-07-*-288

0.41 lbs

(127 mm)

(31 mm)

(111 mm)

(0.8 mm)

(108 mm)

 

76.2

3.000

ST-CLH-07-*-300

 

 

 

 

 

 

 

 

 

88.9

3.500

ST-CLH-07-*-350

 

 

 

 

 

 

7A

102

4.000

ST-CLH-7A-*-400

5.750 in.

1.219 in.

4.828 in.

0.031 in.

4.948 in.

0.39 lbs

114.3

4.500

ST-CLH-7A-*-450

(146 mm)

(31mm)

(123 mm)

(0.8 mm)

(126 mm)

 

 

© 2005. Behringer Corp. All Rights Reserved

7

Industrial Pipe Clamps

Standard Series Pipe Clamps

Securing Plate Selection and Dimensions

Weld Plate [STW]

The typical mounting configuration is one where the clamp is welded to the support structure. Weld plates can also be used in the RAL-1 mounting rail as an alternative to using the RCN-1 rail nuts.

 

 

 

Group 0

Group 1-7A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Group

Order Number

L1

L2

W

Weight

0

ST-STW-00-*

1.188 in. (30 mm)

0.420 in. (11 mm)

 

0.06 lbs.

1

ST-STW-01-*

1.510 in. (38 mm)

0.790 in. (20 mm)

 

0.07 lbs.

2

ST-STW-02-*

1.740in. (44 mm)

1.020 in. (26 mm)

 

0.08 lbs.

3

ST-STW-03-*

2.020 in. (51 mm)

1.300 in. (33 mm)

1.223 in

0.10 lbs.

4

ST-STW-04-*

2.300 in. (58 mm)

1.580 in. (40 mm)

0.11 lbs.

(31 mm)

5

ST-STW-05-*

2.770 in. (70 mm)

2.050 in. (52 mm)

0.13 lbs.

 

6

ST-STW-06-*

3.320 in. (84 mm)

2.600 in. (66 mm)

 

0.15 lbs.

7

ST-STW-07-*

4.970 in. (126 mm)

4.250 in (108 mm)

 

0.21 lbs.

7A

ST-STW-7A-*

5.776 in. (147 mm)

4.948 in (126 mm)

 

0.27 lbs.

*Materials:

Z

Zinc Plated Steel (Standard Material)

 

 

 

T

AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

 

 

X

AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

 

 

C

Plain Carbon Steel (Special Order)

 

 

Threads:

omit

As ordered above, the weld plates have standard 1/4 - 20 UNC thread

 

-MET

By adding the "-MET" designation after the material designation above, the

 

 

threads are M6 metric thread

 

 

Industrial Pipe Clamps

Base Plate [BAP]

The versatile base plate can be either welded or bolted to the structure. This is typically used where welding is not an option such as on drywall or wood support structures.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Group

Order Number

L1

L2

L3

W

Weight

 

 

0

N/A

-

-

 

-

-

-

 

 

1

ST-BAP-01-*

3.000 in. (76 mm)

0.790 in. (20 mm)

1.750 in. (44 mm)

 

0.13 lbs.

 

 

2

ST-BAP-02-*

3.250 in. (83 mm)

1.020 in. (26 mm)

2.000 in. (51 mm)

 

0.14 lbs.

 

 

3

ST-BAP-03-*

3.500 in. ( 89 mm)

1.300 in. (33 mm)

2.250 in. (57 mm)

 

0.16 lbs.

 

 

4

ST-BAP-04-*

3.813 in. (97 mm)

1.580 in. (40 mm)

2.563 in. (65 mm)

1.223 in.

0.16 lbs.

 

 

5

ST-BAP-05-*

4.250 in. (108 mm) 2.050 in. (52 mm)

3.000 in. (76 mm)

(31 mm)

0.19 lbs.

 

 

6

ST-BAP-06-*

4.875 in. (124 mm) 2.600 in. (66 mm)

3.625 in. (92 mm)

 

0.20 lbs.

 

 

7

ST-BAP-07-*

6.500 in. (165 mm) 4.250 in. (108 mm)

5.250 in. (133 mm)

 

0.27 lbs.

 

 

7A

ST-BAP-7A-*

7.188 in. (183 mm) 4.948 in. (126 mm)

5.938 in. (171 mm)

 

0.35 lbs.

 

 

*Materials:

Z

Zinc Plated Steel (Standard Material)

 

 

 

 

 

 

 

T

AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

 

 

 

 

 

 

 

 

 

 

 

 

X

AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

 

 

 

 

 

 

C

Plain Carbon Steel (Special Order)

 

 

 

 

 

 

Threads:

omit

As ordered above, the weld plates have standard 1/4 - 20 UNC thread

 

 

 

 

 

-MET

By adding the "-MET" designation after the material designation above, the threads

 

 

 

 

are M6 metric thread

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Double Weld Plate [DOW]

Double weld plates allow for runs of two lines side by side, while keeping center distances aligned and reducing installation time required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Group Order Number

L1

L2

L3

W

Weight

0N/A

1

ST-DOW-01-*

3.00 in. (76 mm)

0.790 in. (20 mm)

1.51 in. (38 mm)

 

0.16 lbs

2

ST-DOW-02-*

3.50 in. (89 mm)

1.020 in. (26 mm)

1.74 in. (44 mm)

 

0.17 lbs

3

ST-DOW-03-*

4.00 in. (102 mm)

1.300 in. (33 mm)

2.02 in. (51 mm)

 

0.19 lbs

4

ST-DOW-04-*

4.69 in. (119 mm)

1.580 in. (40 mm)

2.30 in. (58 mm)

1.223 in.

0.24 lbs

5

ST-DOW-05-*

5.63 in. (143 mm)

2.050 in. (52 mm)

2.77 in. (70 mm)

(31 mm)

0.26 lbs

6

ST-DOW-06-*

6.88 in. (175 mm)

2.600 in. (66 mm)

3.32 in. (84 mm)

 

0.30 lbs

7

ST-DOW-07-*

10.22 in. (260 mm) 4.250 in. (108 mm) 5.24 in. (133 mm)

 

0.45 lbs

7A

ST-DOW-7A-*

11.69 in. (297 mm) 4.948 in. (126 mm) 6.02 in. (153 mm)

 

0.56 lbs

*Materials:

Z

Zinc Plated Steel (Standard Material)

 

 

 

 

T

AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

 

 

 

X

AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

 

 

 

C

Plain Carbon Steel (Special Order)

 

 

 

Threads:

omit

As ordered above, the weld plates have standard 1/4 - 20 UNC thread

 

 

-MET

By adding the "-MET" designation after the material designation above, the

 

 

threads are M6 metric thread

 

 

 

Group Weld Plate [GRW]

Group weld plates allow for runs of multiple lines side by side, while keeping regimented center distances and reducing installation time required. GRWs can run from 3 to 27 positions, depending on the group size and are typically unplated.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Group

Order Number

L1

 

 

L2

L3

W

 

 

 

 

0

N/A

-

-

-

-

 

 

 

 

1

ST-GRW-01-*-XXX

C/F

0.790 in. (20 mm)

1.51 in. (38 mm)

 

 

 

 

 

2

ST-GRW-02-*-XXX

C/F

1.020 in. (26 mm)

1.74 in. (44 mm)

 

 

 

 

 

3

ST-GRW-03-*-XXX

C/F

1.300 in. (33 mm)

2.02 in. (51 mm)

 

 

 

 

 

4

ST-GRW-04-*-XXX

C/F

1.580 in. (40 mm)

2.30 in. (58 mm)

1.223

 

 

 

 

5

ST-GRW-05-*-XXX

C/F

2.050 in. (52 mm)

2.77 in. (70 mm)

(31 mm)

 

 

 

 

6

ST-GRW-06-*-XXX

C/F

2.600 in. (66 mm)

3.32 in. (84 mm)

 

 

 

 

 

7

ST-GRW-07-*-XXX

C/F

4.250 in (108 mm)

5.24 in. (133 mm)

 

 

 

 

 

7A

ST-GRW-7A-*-XXX

C/F

4.948 in (126 mm)

6.02 in. (153 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Materials:

Z

Zinc Plated Steel (Special Order)

 

T

AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

 

X

AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

 

C

Plain Carbon Steel (Standard Material)

XXX:

Number of positions expressed as a 3-digit number

 

Example #1: ST-GRW-03-C-005 = Group 3, 5 Positions, Carbon Steel

 

Example #2: ST-GRW-04-Z-010 = Group 4, 10 Positions, Zinc Plated Steel

Threads:

omit

Weld plates have standard 1/4 - 20 UNC thread

 

-MET

By adding the "-MET" designation after the material designation above,

 

 

the threads are M6 metric thread

Pipe Clamp Catalog BPCO7R1

 

 

© 2005. Behringer Corp. All Rights Reserved

8

Industrial Pipe Clamps

Standard Series Pipe Clamps

Rail and Strut Mounting Options

Rail Nut [RCN-0 / MRN-0]

The RCN-0 is for use when mounting Behringer’s RAL-0, and competitor’s DIN standard rails. The MRN is the same rail nut but with metric thread.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Group

Order Number

L

W

T

H

Thread

0-7A

ST-RCN-99-*-RN0

0.950 in.

0.405 in

0.210 in.

0.570 in.

1/4 - 20

(24 mm)

(10.2 mm)

(5.3 mm)

(14.5 mm)

UNC

 

 

 

0-7A

ST-MRN-99-*-RN0

0.950 in.

0.405 in

0.210 in.

0.570 in.

M6

(24 mm)

(10.2 mm)

(5.3 mm)

(14.5 mm)

 

 

 

 

*Materials:

C

Plain Carbon Steel (Standard Material)

 

 

 

T

AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

 

 

X

AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

 

 

Z

Zinc Plated Steel (Special Material)

 

 

Weight Ea.:

 

 

Approx. 0.02 lbs ea.

 

 

 

 

 

 

 

 

 

 

 

Industrial Pipe Clamps

Rail Nut [RCN-1 / MRN-1]

The RCN-1 is used only when mounting to Behringer’s proprietary RAL-1.

 

 

 

 

 

 

 

 

 

Group

Order Number

 

L

W

T

H

Thread

0-7A

ST-RCN-99-*-RN1

 

1.075 in.

0.783 in

0.175 in.

0.405 in.

1/4 - 20

 

(27.3 mm)

(19.9 mm)

(4.4 mm)

(10 mm)

UNC

 

 

 

 

0-7A

ST-MRN-99-*-RN1

 

1.075 in.

0.783 in

0.175 in.

0.405 in.

M6

 

(27.3 mm)

(19.9 mm)

(4.4 mm)

(10 mm)

 

 

 

 

 

*Materials:

Z

Zinc Plated Steel (Standard Material)

 

 

TAISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

XAISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

CPlain Carbon Steel (Special Order)

Weight Ea.:

Approx. 0.04 lbs ea.

Mounting Rail [RAL-0]

Behringer’s RAL-0 can be used to mount clamps with RCN-0 rail nuts only. This rail is a DIN standard rail. (DIN 3015-1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Group

Order Number

W1

 

W2

Length

T

H

0-7A

ST-RA0-99-*-XXX

1.125 in.

0.438 in

See Below

14 gauge

0.438 in

(28 mm)

(11 mm)

(11 mm)

 

 

 

 

 

 

*Materials:

C

Plain Carbon Steel (Standard Material)

 

 

 

TAISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

XAISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

ZZinc Plated Steel (Special Order)

XXX Length:

6FT

72 in. (1829 mm) Length (Standard Length)

3.30 lbs ea.

 

3FT

36 in. (914 mm ) Length (Special Length)

1.65 lbs ea.

 

 

Custom sizes available on request

 

Strut Clip Nut [UCN]

The UCN nut is used to adapt Behringer’s pipe clamps to standard strut channels. This allows for even greater flexibility and mounting possibilities.

 

 

 

 

 

 

 

Group

Order Number

L

W

H1

H2

Thread

0-7A

ST-UCN-99-*N

1.660 in.

0.635 in

0.525 in.

0.813 in.

1/4 - 20

(42 mm)

(16 mm)

(13 mm)

(20.5 mm)

UNC

 

 

*Materials:

Z

Zinc Plated Steel (Standard Material)

 

 

T

AISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

 

X

AISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

 

C

Plain Carbon Steel (Special Order)

 

 

Weight Ea.:

 

Approx. 0.10 lbs. ea.

 

 

 

Mounting Rail [RAL-1]

Behringer’s Proprietary RAL-1 can be used to mount both clamps with RCN-1 rail nuts or STW weld plates. This allows more flexibility of inventories and simplifies installation and field modifications.

 

 

 

 

 

 

 

 

Group

Order Number

W1

W2

Length

T

H

0-7A

ST-RA1-99-*-XXX

1.438 in.

0.625 in

See Below

14 gauge

0.438 in

(28 mm)

(11 mm)

(11 mm)

 

 

 

 

 

*Materials:

Z

Zinc Plated Steel (Standard Material)

 

 

TAISI 304 Grade Stainless Steel (A2 - 1.4301/1.4305)

XAISI 316 Grade Stainless Steel (A4 - 1.4401/1.4571)

CPlain Carbon Steel (Special Order)

XXX Length:

6FT

72 in. (1829 mm) Length (Standard Length)

4.06 lbs ea.

 

3FT

36 in. (914 mm ) Length (Special Length)

2.03 lbs ea.

 

 

Custom sizes available on request

 

 

 

 

 

 

 

 

 

Pipe Clamp Catalog BPCO7R1

 

 

© 2005. Behringer Corp. All Rights Reserved

9

Industrial Pipe Clamps

 

 

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