II/O-Lightbus
Industrial Input/Output System
Optical fiber installation instructions
Version: 3.2
Date: 2005-09-15
Optical fibre installation instructions 2
Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149
Table of Content
1. Laying instructions for optical-fiber cable 3
Polymer fiber 3
Glass fiber 3
2. Assembly instructions for the connector Z1000 4
Assembled view 4
1. Prepare cable ends 4
2. Assemble connectors 4
3. Abrade fiber to final dimension 4
4. Check fiber ends 4
3. Assembly instructions for the IP65 circular connector
Z1002 6
Exploded view of connector parts 6
1. Prepare cable ends 6
2. Pre-assemble cable grip 6
3. Assemble guide pin 6
4. Abrade fiber to final dimension 6
5. Check fiber ends 7
6. Assemble connector body 7
4. Assembly instructions for IP65 fitted socket Z1022 8
Exploded view of socket parts 8
1. Prepare cable ends 8
2. Assemble screw fitting and guide pin 8
3. Abrade fiber to final dimension 8
4. Check fiber ends 8
5. Assemble centering collar and socket body 8
II/O-Lightbus
3 Optical fibre installation instructions
Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149
Laying instructions for optical-fiber cable
Distances of 0.5 to 45 m Use Beckhoff optical-fiber cable Z1101 with a 1000µm APF polymer fiber.
The bending radius of the laid cable must not be tighter than 30mm.
The laid optical-fiber cable must not be shorter than 0.5 meters and not
Distances up to 1000 m For greater distances glass fiber cables can be used with a length of up to
Glass fiber cables can be supplied in various lengths with assembled
Polymer fiber
longer than 45 meters.
Glass fiber
1000 meters.
connectors.
II/O-Lightbus
Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149
Optical fibre installation instructions 4
Assembly instructions for the connector Z1000
Assembled view
Connector Z1000
Optical fibre
Z1100 / Z1101
Connector Z1000
Do not kink light guide!
(bending radius min.
30mm)
Do not damage the fiber!
(increased cable
attenuation)
The fiber must initially
project by approx. 2 mm!
1. Prepare cable ends
In the case of the Z1101 first remove approx. 33 mm of the orange outer
sheath.
Remove approx. 8 mm of the black fiber sheath.
The fiber must not be damaged during this process.
2. Assemble connectors
Position the connector body onto the optical fiber up to the stop. The fiber
must project from the connector guide by approx. 2 mm, so that any cracks
present in the fiber end face are located outside the connector (these are
subsequently removed by abrasion).
To secure the connector insert the clip into the connector body and press it
in without canting.
connector
optical fibre
1.
clip
~2mm
2.
Abrade back the fiber flush
with the connector!
Visual inspection Simple visual inspection of the abraded fiber ends:
3. Abrade fiber to final dimension
Do not cut off the projecting fiber end (this could lead to crack formation)
but abrade flush with the connector guide using abrasive paper (600 grain
size). The connector guide must not be abraded during this process.
4. Check fiber ends
If one cable end is presented to a light source, then a clean, plane face
without cracks must be observed at the other end.
II/O-Lightbus
Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149
5 Optical fibre installation instructions
5. Z1020 coupling connector for Z1000
Z1020 for Z1000 The Z1020 is a coupling connector for the Z1000 connector.
Z1020
Z1000Z1000
Dimensions
t = 8,2
2,2
18,3
13
34
II/O-Lightbus
Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149
Optical fibre installation instructions 6
Assembly instructions for the IP65 circular
connector Z1002
Individual parts
Exploded view of connector parts
screw fitting seal ring
clamping
washer
clip
Do not kink light guide!
(bending radius min.
30mm)
Do not damage the fiber!
(increased cable
attenuation)
The fiber must initially
project by approx. 2 mm!
washer
cutting ring guide pin
connector body
1. Prepare cable ends
First remove the orange outer sheath to approx. 19 mm.
Remove the Kevlar weave and the black fiber sheath to approx. 8 mm. The
fiber must not be damaged during this process.
2. Pre-assemble cable grip
Push screw fitting, washer, seal ring and cutting ring over the outer sheath.
Push clamping washer over the fiber sheath.
3. Assemble guide pin
Position the guide pin on the optical fiber up to the stop. The fiber must
project from the connector guide by approx. 2 mm, so that any cracks
present in the fiber end face are located outside the connector (these are
subsequently removed by abrasion).
To secure the connector guide insert the clip into the connector body and
press in without canting. Note clip – groove alignment!
clip
~2mm
Abrade the fiber flush with
the guide pin!
4. Abrade fiber to final dimension
Do not cut off the projecting fiber end (this could lead to crack formation)
but abrade flush with the connector guide using abrasive paper (600 grain
size). The connector guide must not be abraded during this process.
Connector guide
Abrade
fibre flush
II/O-Lightbus
Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149
7 Optical fibre installation instructions
5. Check fiber ends
Visual inspection Simple visual inspection of the abraded fiber ends:
If one cable end is presented to a light source, then a clean, plane face
without cracks must be observed at the other end.
6. Assemble connector body
Clamp the Kevlar weave between clamping washer and cutting ring and
insert the cable into the connector body. Follow on with the remaining rings
and secure the connector with the screw fitting.
~31mm
II/O-Lightbus
Eiserstr. 5, D-33415 Verl, Germany, Phone +495246/963-0, Fax +495246/963-149
y
Optical fibre installation instructions 8
Assembly instructions for IP65 fitted socket Z1022
Individual parts
Exploded view of socket parts
screw fitting socket bod
clip
guide pin
centring collar
Do not kink light guide!
(bending radius min.
30mm)
Do not damage the fiber!
(increased cable
attenuation)
Push screw fitting over the cable. Position the guide pin on the optical fiber
The fiber must initially
project by approx. 2 mm!
Do not cut off the projecting fiber end (this could lead to crack formation)
Abrade the fiber flush with
the guide pin!
1. Prepare cable ends
Remove approx. 8 mm of the black fiber sheath.
The fiber must not be damaged during this process.
2. Assemble screw fitting and guide pin
up to the stop. The fiber must project from the connector guide by approx.
2 mm, so that any cracks present in the fiber end face are located outside
the connector (these are subsequently removed by abrasion).
To secure the connector guide insert the clip into the connector body and
press in without canting. Note clip – groove alignment!
Clip
~2mm
3. Abrade fiber to final dimension
but abrade flush with the connector guide using abrasive paper (600 grain
size). The connector guide must not be abraded during this process.
Visual inspection Simple visual inspection of the abraded fiber ends:
4. Check fiber ends
If one cable end is presented to a light source, then a clean, plane face
without cracks must be observed at the other end.
5. Assemble centering collar and socket body
Position centering collar with the thick end on to the guide pin, insert cable
into the socket body and secure with the screw fitting.
~29mm
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