Beckhoff Fieldbus Box Installation Manual

Documentation | EN

Fieldbus Box I/O-Modules

Signal Types, Installation and Configuration

2013-11-28 | Version: 2.0.0

Table of contents

Table of contents

1 Foreword ....................................................................................................................................................7

1.1 Notes on the documentation..............................................................................................................7

1.2 Safety instructions .............................................................................................................................8

1.3 Documentation Issue Status..............................................................................................................9

2 System Overview.....................................................................................................................................11

2.1 The Fieldbus Box System................................................................................................................11

2.2 Fieldbus Box - Naming conventions ................................................................................................13

2.3 Firmware and hardware issue status...............................................................................................15

3 I/O-Modules ..............................................................................................................................................16

3.1 Module Descriptions ........................................................................................................................16

3.1.1 Digital Input Modules ....................................................................................................... 16

3.1.2 Digital Output Modules .................................................................................................... 20

3.1.3 Digital Combi Modules..................................................................................................... 28

3.1.4 Analog Input Modules ...................................................................................................... 40

3.1.5 Analog Output Modules ................................................................................................... 48

3.1.6 Modules for Special Functions......................................................................................... 52

3.1.7 Gateway Modules ............................................................................................................ 62

3.2 Mounting..........................................................................................................................................68

3.2.1 Dimensions ...................................................................................................................... 68

3.2.2 Fixing ............................................................................................................................... 69

3.3 Cabling ............................................................................................................................................72

3.3.1 Nut torque for connectors ................................................................................................ 72

3.3.2 Power Supply................................................................................................................... 73

3.3.3 IP-Link.............................................................................................................................. 81

3.3.4 Signal Connection............................................................................................................ 96

3.3.5 ZS2001 KM connectors ................................................................................................. 125

3.4 Block Diagrams .............................................................................................................................127

3.4.1 Overview of the Block Diagrams.................................................................................... 127

3.4.2 IP/IE1xxx Block Diagram ............................................................................................... 128

3.4.3 IP/IE1502 Block Diagram............................................................................................... 129

3.4.4 IP/IE20xx Block Diagram ............................................................................................... 130

3.4.5 IP/IE23xx Block Diagram ............................................................................................... 131

3.4.6 IP/IE2400, IP/IE2401 Block Diagram............................................................................. 132

3.4.7 IE2403 Block Diagram ................................................................................................... 133

3.4.8 IP/IE2512 Block Diagram............................................................................................... 134

3.4.9 IE2808 Block Diagram ................................................................................................... 135

3.4.10 IP/IE3102 Block Diagram............................................................................................... 137

3.4.11 IP/IE3112 Block Diagram............................................................................................... 138

3.4.12 IP/IE3202 Block Diagram............................................................................................... 139

3.4.13 IP/IE3312 Block Diagram............................................................................................... 140

3.4.14 IP/IE4112 Block Diagram............................................................................................... 141

3.4.15 IP/IE4132 Block Diagram............................................................................................... 142

3.4.16 IP/IE5009 Block Diagram............................................................................................... 143

3.4.17 IP/IE5109 Block Diagram............................................................................................... 144

Fieldbus Box I/O-Modules 3Version: 2.0.0

Table of contents

3.4.18 IP/IE5209 Block Diagram............................................................................................... 145

3.4.19 IP/IE6002 Block Diagram............................................................................................... 146

3.4.20 IP/IE6012 Block Diagram............................................................................................... 147

3.4.21 IP/IE6022 Block Diagram............................................................................................... 148

3.5 Mapping of the Fieldbus Box Modules ..........................................................................................149

3.5.1 IP/IE10xx Mapping......................................................................................................... 150

3.5.2 IP/IE1502 Mapping ........................................................................................................ 151

3.5.3 IP/IE20xx Mapping......................................................................................................... 153

3.5.4 IP/IE23xx Mapping......................................................................................................... 154

3.5.5 IP/IE240x Mapping ........................................................................................................ 155

3.5.6 IP/IE2512 Mapping ........................................................................................................ 156

3.5.7 IE2808 Mapping............................................................................................................. 158

3.5.8 IP/IE3102 Mapping ........................................................................................................ 159

3.5.9 IP/IE3112 Mapping ........................................................................................................ 161

3.5.10 IP/IE3202, KL3204 Mapping.......................................................................................... 163

3.5.11 IP/IE3312, KL3314 Mapping.......................................................................................... 165

3.5.12 IP/IE4112 Mapping ........................................................................................................ 167

3.5.13 IP/IE4132, KL4132 Mapping.......................................................................................... 169

3.5.14 IP/IE5009 Mapping ........................................................................................................ 171

3.5.15 IP/IE5109 Mapping ........................................................................................................ 173

3.5.16 IP5209 Mapping............................................................................................................. 175

3.5.17 IP/IE60x2 Mapping ........................................................................................................ 177

3.6 Set-Up the intelligent Modules.......................................................................................................178

3.6.1 Register Communication ............................................................................................... 178

3.6.2 IP/IE1502 ....................................................................................................................... 183

3.6.3 IP/IE2512 ....................................................................................................................... 191

3.6.4 IE2808 ........................................................................................................................... 200

3.6.5 IP/IE3102 ....................................................................................................................... 206

3.6.6 IP/IE3112 ....................................................................................................................... 213

3.6.7 IP/IE3202 ....................................................................................................................... 219

3.6.8 IP/IE3312 ....................................................................................................................... 228

3.6.9 IP/IE4112 ....................................................................................................................... 236

3.6.10 IP/IE4132 ....................................................................................................................... 241

3.6.11 IP/IE5009 ....................................................................................................................... 246

3.6.12 IP/IE5109 ....................................................................................................................... 251

3.6.13 IP5209 ........................................................................................................................... 257

3.6.14 IP/IE60x2 ....................................................................................................................... 264

4 Diagnostics ............................................................................................................................................278

4.1 Signal behavior at Bus Error..........................................................................................................278

4.2 Diagnostic LEDs ............................................................................................................................279

4.3 Diagnostic LEDs for local errors ....................................................................................................280

5 Fieldbus Box accessories ....................................................................................................................282

5.1 Accessories ...................................................................................................................................282

5.2 Power cables .................................................................................................................................284

5.3 Third-party Products ......................................................................................................................285

Fieldbus Box I/O-Modules4 Version: 2.0.0

Table of contents

6 Appendix ................................................................................................................................................288

6.1 Custom Scaling .............................................................................................................................288

6.2 General operating conditions.........................................................................................................289

6.3 Approvals.......................................................................................................................................291

6.4 UL Requirements...........................................................................................................................292

6.5 Test standards for device testing...................................................................................................293

6.6 Support and Service ......................................................................................................................294

Fieldbus Box I/O-Modules 5Version: 2.0.0

Table of contents

Fieldbus Box I/O-Modules6 Version: 2.0.0

Foreword

1 Foreword

1.1 Notes on the documentation

Intended audience

This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.

The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Disclaimer

The documentation has been prepared with care. The products described are, however, constantly under
development.

We reserve the right to revise and change the documentation at any time and without prior announcement.

No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®,
TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation
GmbH. Other designations used in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding
applications or registrations in various other countries.

EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.

Copyright

© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.

Fieldbus Box I/O-Modules 7Version: 2.0.0

Foreword

1.2 Safety instructions

Safety regulations

Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.

Exclusion of liability

All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

Personnel qualification

This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.

Description of instructions

In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!

DANGER

Serious risk of injury!

Failure to follow this safety instruction directly endangers the life and health of persons.

WARNING

Risk of injury!

Failure to follow this safety instruction endangers the life and health of persons.

CAUTION

Personal injuries!

Failure to follow this safety instruction can lead to injuries to persons.

NOTE

Damage to environment/equipment or data loss

Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.

Tip or pointer

This symbol indicates information that contributes to better understanding.

Fieldbus Box I/O-Modules8 Version: 2.0.0

1.3 Documentation Issue Status

Requirements

Foreword

Fieldbus Box I/O-Modules 9Version: 2.0.0

Foreword

Version Comment

2.0.0 • UL notes extended

• Nut torque for connectors added

• Accessories extended

• Technical data updated

• IP-Link LED diagnostic display updated

1.9.1 • System overview updated

1.9.0 • Introduction and signal Connection of IE2808
updated

• Special type IE2808-0001 added

• Block diagram of IP/IE5109 updated

• Mounting instructions for ZS1022 added

1.8.1 • Mapping of IP5209 corrected

• Description of feature registers for IP/IE3312
updated

1.8.0 • Extension Box IE2403added

1.7.4 • IL230x-B110 added at the dimensions chapter

• Third party products chapter updated

1.7.3 • Mapping of IE2808 corrected

1.7.2 • Technical Data of IE2808 updated

• Block diagram of IE2808 corrected

1.7.1 • IP/IE1502, Gate-Input is mapped to the Status­Byte

1.7.0 • Extension Box IE2808 added

• Mounting Rail ZS5300-0001 added

• IP-Link Direct Connector added

1.6.2 • Diagnostic Chapter enhanced

1.6.1 • Technical Data of Fieldbus Box Modules updated

• Minor routine corrections (typing errors,
orthography etc.)

1.6.0 • Register settings IP/IE5009 corrected

• Minor routine corrections (typing errors,
orthography etc.)

1.5 • Numbering of channels at the mapping
descriptions adapted to display in TwinCAT and
KS2000

• Minor routine corrections (typing errors,
orthography etc.)

1.4 • Description of the mappings extended for Ethernet

1.3 • Expanding of the specification for IP-Link up to 15
meters

• Chapter about IP-Link completed and over-worked

• Description of IP/IE3202 register settings corrected

1.2 • Description of control und status bytes for all
modules over-worked

• Description of mappings and configuration for the
IP/IE2512 and IP/IE5009 modules updated

1.1 • Description of the mappings adapted to the view of
the registers in KS2000 Configuration Software

1.0 • more Fieldbus Box Modules added

0.8 • first preliminary Version

Fieldbus Box I/O-Modules10 Version: 2.0.0

System Overview

2 System Overview

2.1 The Fieldbus Box System

Fieldbus box modules are robust fieldbus stations for a large number of different fieldbus systems. They offer
a wide range of I/O functionality. All relevant industrial signals are supported. As well as digital and analog
inputs and outputs including thermocouple and RTD inputs, there are also incremental encoder interfaces
available for displacement and angle measurement as well as serial interfaces to solve a large number of
communications tasks.

Three varieties of signal connection

The digital inputs and outputs can be connected with snap-on 8mm diameter plugs, screw-in M8
connectors, or with screw-in M12 pendants. The M12 version is provided for analog signals.

All important signal types

Special input and output channels on the combination I/O modules can be used for either input or output. It is
not necessary to configure them, since the fieldbus interface is available for every combination channel as
well as for input and output data. The combination modules give the user all of the advantages of fine signal
granularity.

The processor logic, the input circuitry and the power supply for the sensor are all fed from the control
voltage. The load voltage for the outputs can be supplied separately. In those Fieldbus Boxes in which only
inputs are available, the load power supply, UP, can optionally be connected in order to pass it on
downstream.

The states of the Fieldbus Box, the fieldbus connection, the power supplies and of the signals are indicated
by LEDs.

The label strips can be machine printed elsewhere, and then inserted.

Fieldbus Boxes can be combined for greater flexibility

In addition to the Compact Box, the Fieldbus Box series also includes extendable devices, namely the
Coupler Box and the Extension Box, as well as intelligent devices, the PLC Boxes.

Compact Box

The Compact Box makes the I/O data from the connected digital and analog sensors and actuators available
to the fieldbus.

Coupler Box

The Coupler Box also collects I/O data from the Extension Boxes via an interference-proof optical fiber
connection (IP-Link). Up to 120 Extension Boxes can be connected to a Coupler Box. In this way a
distributed IP67 I/O network is formed with only one fieldbus interface.

The Coupler Box is capable of automatically recognizing the extension modules connected to it during start­up, and maps the I/O data automatically into the fieldbus process image – a configuration is not necessary.
The Coupler Box appears, from the fieldbus point of view, along with all of the networked Extension Boxes,
as a single participating bus device with a corresponding number of I/O signals.

The Coupler Box corresponds to the Bus Coupler in the BECKHOFF Bus Terminal system. BECKHOFF
fieldbus devices made to protection class IP 20 (Bus Terminals) and IP 67 (Fieldbus Box) can be combined
without difficulty – the data is handled in the same way in either case.

Fieldbus Box I/O-Modules 11Version: 2.0.0

System Overview

IP-Link

The IP-Link is an optical fiber connection with a transmission rate of 2 MBits/s which is capable of
transmitting 1000 items of binary I/O data in approx. 1 ms, rapidly and securely. Smaller configurations are
correspondingly faster. Because of the high usable data rate, the coupling via IP-Link does not reduce the
performance of the fieldbus at all.

Low-priced plug connectors made according to Protection Class IP67 can be used for the rapid and simple
preparation of the IP-Link cable, in situ. The connection does not require special tools, and can be performed
quickly and simply. The IP-Link cables can also be obtained with prepared plugs if required.

The separate supply of the output voltage allows output groups to be switched off individually. Differing
potentials can also be created within an extension ring without difficulty, since the IP-Link naturally has
optimum electrical isolation.

Extension box

Like the Compact Boxes, the Extension Boxes cover the full spectrum of I/O signals, and may be up to 15m
apart. They are remarkably small in size, and lead to particularly economical I/O solutions with high levels of
protection. Here again, the digital inputs and outputs may optionally be connected via snap-on 8 mm
connectors, or via screw-in connectors (M8 and M12). Analog signal types are provided with the M12
version. The snap-on connectors lock in place positively, forming a shake-proof connection, while the screw­in connectors offer the advantage of high resistance to being pulled out.

PLC Box

The PLC Box is an intelligent Fieldbus Box with PLC functionality for distributed pre-processing of the I/O
signals. This allows parts of the application to be farmed out from the central controller. This reduces the
load on the CPU and the fieldbus. Distributed counting, controlling and switching are typical applications for
the PLC Box. The reaction times are independent of the bus communication and of the higher-level
controller.

In the event of a bus or controller failure, maintenance of function (e.g. bringing the process to a safe state in
an orderly manner) is possible.

Programming is carried out with TwinCAT in accordance with IEC 61131-3. Five different programming
languages are available:

• Instruction List (IL)

• Function Block Diagram (FBD)

• Ladder Diagram (LD)

• Sequential Function Chart (SFC)

• Structured Text (ST)

The program download occurs either via the fieldbus or via the programming interface.

Extensive debugging functions (breakpoint, single step, monitoring, etc) are also available. The PLC Box
contains a powerful 16 bit controller, 32/96 kByte program memory and 32/64 kByte data memory. A further
512 bytes of non-volatile memory are available for remanent flags.

PLC Box with IP-Link

The programmable PLC Box with IP-Link provides almost unlimited I/O possibilities. Up to 120 extension
modules, with more than 2000 I/Os, can be directly addressed from the PLC program. The PLC Box is thus
also suitable for use as a small, autonomous controller for the operation of parts of equipment or small
machines.

Fieldbus Box I/O-Modules12 Version: 2.0.0

2.2 Fieldbus Box - Naming conventions

The identifications of the Fieldbus Box modules are to be understood as follows:
IXxxxy-zyyy

IX describes the design:

"IP" stands for the CompactBox design [}14]
"IL" stands for the CouplerBox design (with IP-Link) [}14]
"IE" stands for the ExtensionBox design [}14]

xxxy describes the I/O connection:

xxx describes the I/O property:
"10x" - 8 x digital inputs
"15x" - counter module
"20x" - 8 x digital outputs
"25x" - PWM module
"23x" - 4 x digital inputs and 4 x digital outputs
"24x" - 8 x digital inputs and 8 x digital outputs
"3xx" - 4 x analog inputs
"4xx" - 4 x analog outputs
"5xx" - incremental encoder or SSI transducer
"6xx" - Gateway module for RS232, RS422, RS485, TTY

System Overview

y represents the mechanical connection:
"0" stands for 8mm snap-on connection,
"1" stands for M8 bolted connection
"2" stands for M12 bolted connection and
"9" stands for M23 bolted connection

zyyy describes the programmability and the fieldbus system

z distinguishes whether the device is a slave or is a programmable slave:

"B" - not programmable
"C" - programmable (PLC Box)

"yyy" stands for the fieldbus system and the bus connection:
"110" - EtherCAT
"200" - Lightbus
"310" - PROFIBUS
"318" - PROFIBUS with integrated tee-connector
"400" - Interbus
"510" - CANopen
"518" - CANopen with integrated tee-connector
"520" - DeviceNet
"528" - DeviceNet with integrated tee-connector
"730" - Modbus
"800" - RS485
"810" - RS232
"900" - Ethernet TCP/IP with RJ45 for the bus connection
"901" - Ethernet TCP/IP with M12 for the bus connection
"903" - PROFINET
"905" - EtherNet/IP

Fieldbus Box I/O-Modules 13Version: 2.0.0

System Overview

Compact Box

Compact Box

The Compact Box modules offer a wide range of I/O functionality. All relevant industrial signals are
supported. The digital inputs and outputs can be connected either with snap-on 8mm diameter plugs, screw­in M8 connectors, or screw-in M12 connectors. The M12 version is made available for analog signals.

Depending on the module, the I/O section and the power supply section can differ.

Coupler Box

Coupler Box

There are three versions of the coupler box named IL230x-Bxxx. It differs from the compact box in that this
module offers an interface to what are known as extension boxes. This interface is a subsidiary bus system
based on the optical fiber what is known as IPLink. This powerful subsidiary bus system can handle up to
120 extension boxes at one coupler box.

Extension Box

Extension Box

Extension Modules, that are independent of the fieldbus and that can only be operated together with a
coupler box via IPLink.

PLC Box

PLC Box

A PLC Box differ from the Coupler Box in that this module can be programmed in IEC 61131-3. This means
that this slave is also capable of working autonomously, without a master, for instance for control or
regulation tasks.

Also see about this

2 Fieldbus Box - Naming conventions [}14]

Fieldbus Box I/O-Modules14 Version: 2.0.0

System Overview

2.3 Firmware and hardware issue status

The documentation refers to the hardware and software status that was valid at the time it was prepared.
The properties are subject to continuous development and improvement. Modules having earlier production
statuses cannot have the same properties as modules with the latest status. Existing properties, however,
are always retained and are not changed, so that these modules can always be replaced by new ones.
The number beginning with a D allows you to recognize the firmware and hardware status of a module.

Syntax:

D.wwyyxyzu

ww - calendar week
yy - year
x - bus board firmware status
y - bus board hardware status
z - I/O board firmware status
u - I/O board hardware status

Example:

D.22081501

- Calendar week 22

- in the year 2008

- bus board firmware status: 1

- bus board firmware hardware status: 5

- I/O board firmware status: 0 (no firmware is necessary for this board)

- I/O board hardware status: 1

Fieldbus Box I/O-Modules 15Version: 2.0.0

I/O-Modules

3 I/O-Modules

3.1 Module Descriptions

3.1.1 Digital Input Modules

3.1.1.1 IP100x-Bxxx, IE100x

8 Channel Digital Input (Filter 3.0 ms) 24 V

The IP100x digital input modules acquire the binary control signals from the process level and transmit them
to the higher-level automation unit. The state of the signals is indicated by light emitting diodes. The signals
are optionally connected via 8mm snap-in plugs (IP1000), screw-in M8 connectors (IP1001) or screw-in M12
connectors (IP1002). The sensors are supplied from the control voltage US. The load voltage UP is not used
in the input module, but may be connected in order to be relayed downstream.

DC

Fieldbus Box I/O-Modules16 Version: 2.0.0

I/O-Modules

Technical data IP1000-Bxxx, IE1000 IP1001-Bxxx, IE1001 IP1002-Bxxx, IE1002

Number of inputs 8
Input connections Ø 8 snap on M8 screw-in M12 screw-in
Input filter 3.0 ms
Nominal input voltage 24 VDC (20 V... 29 V)
Signal voltage '0' -3 V... 5 V (EN61131-2, type 2)
Signal voltage '1' 11 V... 30 V (EN61131-2, type 2)
Input current typical 6 mA (EN61131-2, type 2)
Sensor supply derived from the control voltage, max. 0.5 A per channel, fully short-circuit proof
Power supply Feed: 1 x M8 connector, 4-pin; downstream connection: 1 x M8 socket, 4-pin
Bits in process image 8 bits input
Electrical isolation control voltage / fieldbus: yes

channels / control voltage: no
between the channels: no

Permissible ambient
temperature during
operation

Permissible ambient
temperature during
storage

Vibration / shock
resistance

EMC resistance burst /
ESD

Protection class IP65, IP66, IP67 (conforms to EN 60529)
Installation position variable

0°C ... +55°C

-25 °C ... +85°C

conforms to EN60068-2-6/ EN60068-2-27

conforms to EN 61000-6-2 / EN 61000-6-4

See the connection diagram [}96] for the connector pin assignment.

See the mapping description [}150] for details of the mapping.

See dimension page [}68] for weight and dimensions.

Fieldbus Box I/O-Modules 17Version: 2.0.0

I/O-Modules

3.1.1.2 IP101x-Bxxx, IE101x

8 Channel Digital Input 24 VDC, Filter 0.2 ms

The IP101x digital input modules acquire the binary control signals from the process level and transmit them
to the higher-level automation unit. The state of the signals is indicated by light emitting diodes. The signals
are optionally connected via 8mm snap-in plugs (IP1010), screw-in M8 connectors (IP1011) or screw-in M12
connectors (IP1012). The sensors are supplied from the control voltage US. The load voltage UP is not used
in the input module, but may be connected in order to be relayed downstream.

Fieldbus Box I/O-Modules18 Version: 2.0.0

I/O-Modules

Technical data IP1010-Bxxx / IE1010 IP1011-Bxxx / IE1011 IP1012-Bxxx / IE1012

Number of inputs 8
Input connections Ø 8 snap on M8 screw-in M12 screw-in
Input filter 0.2 ms
Nominal input voltage 24 VDC (20 V... 29 V)
Signal voltage '0' -3 V... 5 V (EN61131-2, type 2)
Signal voltage '1' 11 V... 30 V (EN61131-2, type 2)
Input current typical 6 mA (EN61131-2, type 2)
Sensor supply derived from the control voltage, max. 0.5 A per channel, fully short-circuit proof
Power supply Feed: 1 x M8 connector, 4-pin; downstream connection: 1 x M8 socket, 4-pin
Bits in process image 8 bits input
Electrical isolation control voltage / fieldbus: yes

channels / control voltage: no
between the channels: no

Permissible ambient
temperature during
operation

Permissible ambient
temperature during
storage

Vibration / shock
resistance

EMC resistance burst /
ESD

Protection class IP65, IP66, IP67 (conforms to EN 60529)
Installation position variable

0°C ... +55°C

-25 °C ... +85°C

conforms to EN60068-2-6/ EN60068-2-27

conforms to EN 61000-6-2 / EN 61000-6-4

See the connection diagram [}97] for the connector pin assignment.

See the mapping description [}150] for details of the mapping.

See dimension page [}68] for weight and dimensions.

Fieldbus Box I/O-Modules 19Version: 2.0.0

I/O-Modules

3.1.2 Digital Output Modules

3.1.2.1 IP200x-Bxxx, IE200x

8 Channel Digital Output 24VDC, I

The IP200x digital output modules connect the binary control signals from the automation unit on to the
actuators at the process level. The 8 outputs handle load currents of up to 0.5A, and indicate their status
through light emitting diodes. The signals are optionally connected via 8mm snap-in plugs (IP2000), screw­in M8 connectors (IP2001) or screw-in M12 connectors (IP2002). The outputs are short-circuit proof and
protected against inverse connection.

=0.5A

max

Fieldbus Box I/O-Modules20 Version: 2.0.0

I/O-Modules

Technical data IP2000-Bxxx / IE2000 IP2001-Bxxx / IE2001 IP2002-Bxxx / IE2002

Number of outputs 8
Output connections Ø 8 snap on M8 screw-in M12 screw-in
Load type ohmic, inductive, lamp load
Nominal voltage 24 VDC (20 V ... 29 V)
Output current max. 0.5 A on each channel, individually short-circuit proof
Short circuit current typical 1.5 A
Load voltage current

consumption
Sensor supply derived from the control voltage, max. 0.5 A per channel, fully short-circuit proof
Power supply Feed: 1 x M8 connector, 4-pin; downstream connection: 1 x M8 socket, 4-pin
Bits in process image 8 bits output
Electrical isolation control voltage/ fieldbus: yes

Permissible ambient
temperature during
operation

Permissible ambient
temperature during
storage

Vibration / shock
resistance

EMC resistance burst /
ESD

Protection class IP65, IP66, IP67 (conforms to EN 60529)
Installation position variable

typical 20mA per channel

channels / control voltage: no
between the channels: no

0°C ... +55°C

-25 °C ... +85°C

conforms to EN60068-2-6/ EN60068-2-27

conforms to EN 61000-6-2 / EN 61000-6-4

See the connection diagram [}99] for details of the connection.

See the mapping description [}153] for details of the mapping.

See dimension page [}68] for weight and dimensions.

Fieldbus Box I/O-Modules 21Version: 2.0.0

I/O-Modules

3.1.2.2 IP202x-Bxxx, IE202x

8 Channel Digital Output 24VDC, I

=2.0 A (total current max. 4 A)

max

The IP202x digital output modules connect the binary control signals from the automation unit on to the
actuators at the process level. The 8 outputs handle load currents of up to 2 A each, although the total
current is limited to 4A. This makes these modules particularly suitable for applications in which not all of the
outputs are active at the same time, or in which not all of the actuators draw 2A signal current. The signal
state is indicated by means of light emitting diodes.
The signals are optionally connected via 8mm snap-in plugs (IP2020), screw-in M8 connectors (IP2021) or
screw-in M12 connectors (IP2022). The outputs are short-circuit proof and protected against inverse
connection.

Fieldbus Box I/O-Modules22 Version: 2.0.0

I/O-Modules

Technical data IP2020-Bxxx / IE2020 IP2021-Bxxx / IE2021 IP2022-Bxxx / IE2022

Number of outputs 8
Output connections Ø 8 snap on M8 screw-in M12 screw-in
Load type ohmic, inductive, lamp load
Nominal voltage 24 VDC (20 V... 29 V)
Output current max. 2.0 A each channel, individually short-circuit proof, total current max. 4 A
Short circuit current typical 4.0 A
Load voltage current

consumption
Sensor supply derived from the control voltage, max. 0.5 A per channel, fully short-circuit proof
Power supply Feed: 1 x M8 connector, 4-pin; downstream connection: 1 x M8 socket, 4-pin
Bits in process image 8 bits output
Electrical isolation control voltage / fieldbus: yes

Permissible ambient
temperature during
operation

Permissible ambient
temperature during
storage

Vibration / shock
resistance

EMC resistance burst /
ESD

Protection class IP65, IP66, IP67 (conforms to EN 60529)
Installation position variable

typical 30 mA per channel

channels / control voltage: no
between the channels: no

0°C ... +55°C

-25 °C ... +85°C

conforms to EN60068-2-6/ EN60068-2-27

conforms to EN 61000-6-2 / EN 61000-6-4

See the connection diagram [}100] for details of the connection.

See the mapping description [}153] for details of the mapping.

See dimension page [}68] for weight and dimensions.

Fieldbus Box I/O-Modules 23Version: 2.0.0

I/O-Modules

3.1.2.3 IP204x-Bxxx, IE204x

8 Channel Digital Output 24 VDC, I

= 2.0 A (total current max. 12 A)

max

The IP204x digital output modules connect the binary control signals from the automation unit on to the
actuators at the process level. The 8 outputs handle load currents of up to 2A each, although the total
current is limited to 12 A. The outputs are supplied by three load circuits; for this reason these modules do
not relay the supply voltage. The signal state is indicated by means of light emitting diodes. The signals are
optionally connected via 8 mm snap-on plugs (IP2040), screw-in M8 connectors (IP2041) or screw-in M12
connectors (IP2042). The outputs are short-circuit proof and protected against inverse connection.

Fieldbus Box I/O-Modules24 Version: 2.0.0

I/O-Modules

Technical data IP2040-Bxxx / IE2040 IP2041-Bxxx / IE2041 IP2042-Bxxx / IE2042

Number of outputs 8
Output connections Ø 8 snap on M8 screw-in M12 screw-in
Load type ohmic, inductive, lamp load
Nominal voltage 24 VDC (20 V ... 29 V)
Output current max. 2.0 A per channel, individually short-circuit proof, total current 12A:

- channels 0...3:S 4A

- channels 4...5:S4 A

- channels 6...7:S 4A
Short circuit current typical 4.0 A
Load voltage current

consumption
Sensor supply derived from the control voltage, max. 0.5 A per channel, fully short-circuit proof
Power supply Feed: 2 x M8 connector, 4-pin; no downstream connection
Bits in process image 8 bits output
Electrical isolation control voltage/ fieldbus: yes

Permissible ambient
temperature during
operation

Permissible ambient
temperature during
storage

Vibration / shock
resistance

EMC resistance burst /
ESD

Protection class IP65, IP66, IP67 (conforms to EN 60529)
Installation position variable

typical 50 mA per channel

channels/ control voltage: no
between the channels: no

0°C ... +55°C

-25 °C ... +85°C

conforms to EN60068-2-6/ EN60068-2-27

conforms to EN 61000-6-2 / EN 61000-6-4

See the connection diagram [}101] for details of the connection.

See the mapping description [}153] for details of the mapping.

See dimension page [}68] for weight and dimensions.

Fieldbus Box I/O-Modules 25Version: 2.0.0

I/O-Modules

3.1.2.4 IE2808

16 Channel Digital Output 24 VDC, I

= 2,0 A (total current max. 4A)

max

The IE2808 digital output module connects the binary control signals from the automation unit on to the
actuators at the process level. The 16 outputs handle load currents of up to 0.5 A each, although the total
current is limited to 4 A. This makes these modules particularly suitable for applications in which not all of the
outputs are active at the same time, or in which not all of the actuators draw 0.5 A current. An output short­circuit is recognized and passed on to the controller. The signal state is indicated by means of light emitting
diodes. The signal connection is realized by the 25-pin D-sub socket. The outputs are short-circuit safe and
protected against inverse connection.

Via register R32 and R33 default values can be activated, this means these values are set when
communication is lost.

With R32 this error handling can be activated. In register R33 the value (On or OFF) is specified for every
output.

Fieldbus Box I/O-Modules26 Version: 2.0.0

I/O-Modules

Technical data IE2808-0000 IE2808-0001

Number of outputs 8
Output connection D-sub socket, 25-pin, UNC tread
Load type resistance, inductive, lamp load
Rated load voltage 24 VDC (20V...29V)
Output current max. 0,5 A per channel, individually short-circuit safe, total current max.

4 A
Short circuit current maximal 1,5A
Load voltage current consumption typical 5mA per channel
Power supply Feed: 1 x M8 male socket, 4-pole

downstream connection: 1 x M8 female socket, 4-pole
Bits in process image 16 bit output, 16 bit input (diagnostic), optional: control/status byte

Reset of error display [}200]
Electrical isolation control voltage/ fieldbus: yes, via IP-Link

Permissible ambient temperature
during operation

Permissible ambient temperature
during storage

Vibration / shock resistance conforms to EN60068-2-6/ EN60068-2-27
EMC resistance burst / ESD conforms to EN61000-6-2/ EN61000-6-4
Protection class IP65, IP66, IP67 (conforms to EN 60529)
Installation position variable

manually automatically

channels / control voltage: no

between the channels: no

0°C ... +55°C

-25°C ... +85°C

See the connection diagramm [}110] for details of connection.

See the mapping description [}158] for details on the mapping.

See dimension page [}68] for weight and dimensions.

Fieldbus Box I/O-Modules 27Version: 2.0.0

I/O-Modules

3.1.3 Digital Combi Modules

3.1.3.1 IP230x-Bxxx, IE230x

4 digital inputs (3.0 ms input filter) and 4 digital outputs, 24 VDC, I

The IP230x digital I/O modules combine 4 digital inputs with a 3 ms input filter and four digital outputs in one
device. The outputs handle load currents of up to 0.5A, are short-circuit proof and protected against inverse
polarity. The state of each signal is indicated by means of light emitting diodes. The signals are connected
optionally via 8mm snap-on plugs (IP2300), screw-in M8 connectors (IP2301) or screw-in M12 connectors
(IP2302).

=0.5 A

max

Fieldbus Box I/O-Modules28 Version: 2.0.0

I/O-Modules

Technical data IP2300-Bxxx / IE2300 IP2301-Bxxx / IE2301 IP2302-Bxxx / IE2302

Number of outputs 4 inputs and 4 outputs
Output connections Ø 8 snap on M8 screw-in M12 screw-in
Input filter 3.0 ms
Signals „0“ / „1“ -3 ... 5 V / 11 ... 30 V, 6 mA input current (EN61131-2, type 2)
Load type ohmic, inductive, lamp load
Rated load voltage 24 VDC (20 V ... 29 V)
Output current max. 0.5 A on each channel, individually short-circuit proof
Short circuit current typical 1.5 A
Load voltage current

consumption
Sensor supply derived from the control voltage, max. 0.5 A per channel, fully short-circuit proof
Power supply Feed: 1 x M8 connector, 4-pin; downstream connection: 1 x M8 socket, 4-pin
Bits in process image 4 bits input and 4 bits output
Electrical isolation control voltage/ fieldbus: yes

Permissible ambient
temperature during
operation

Permissible ambient
temperature during
storage

Vibration / shock
resistance

EMC resistance burst /
ESD

Protection class IP65, IP66, IP67 (conforms to EN 60529)
Installation position variable

typical 20 mA per channel

channels/ control voltage: no,
between the channels: no,

0°C ... +55°C

-25 °C ... +85°C

conforms to EN60068-2-6/ EN60068-2-27

conforms to EN 61000-6-2 / EN 61000-6-4

See the connection diagram [}102] for details of the connection.

See the mapping description [}154] for details of the mapping.

See dimension page [}68] for weight and dimensions.

Fieldbus Box I/O-Modules 29Version: 2.0.0

I/O-Modules

3.1.3.2 IP231x-Bxxx, IE231x

4 digital inputs (0.2 ms input filter) and 4 digital outputs, 24 VDC, I

=0.5 A

max

The IP231x digital I/O modules combine 4 digital inputs with a 0.2 ms input filter and four digital outputs in
one device. The outputs handle load currents of up to 0.5 A, are short-circuit proof and protected against
inverse polarity. The state of each signal is indicated by means of light emitting diodes. The signals are
connected optionally via 8 mm snap-on plugs (IP2310), screw-in M8 connectors (IP2311) or screw-in M12
connectors (IP2312).

Fieldbus Box I/O-Modules30 Version: 2.0.0