2.6EPP3174-0002, EPP3184-0002 – Process image ..........................................................................13
3 Mounting and cabling..............................................................................................................................14
5.3Support and Service ........................................................................................................................94
EPP3174, EPP31844Version: 1.0.0
Foreword
1Foreword
1.1Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATP®, SafetyoverEtherCAT®, TwinSAFE®, XFC® and XTS® are
registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
EPP3174, EPP31846Version: 1.0.0
Foreword
1.3Documentation issue status
Version Comment
1.0.0• 1st public issue
0.1.0• First preliminary version
Firm and hardware version
The documentation refers to the firm and hardware status that was valid at the time it was prepared.
The properties of the modules are subject to continuous development and improvement. Modules having
earlier production statuses cannot have the same properties as modules with the latest status. Existing
properties, however, are always retained and are not changed, so that these modules can always be
replaced by new ones.
The firmware and hardware version (delivery state) can be found in the batch number (D number) printed at
the side of the EtherCAT Box.
Syntax of the batch number (D number)
D: WW YY FF HHExample with D No. 29 10 02 01:
WW - week of production (calendar week)29 - week of production 29
YY - year of production10 - year of production 2010
FF - firmware version02 - firmware version 02
HH - hardware version01 - hardware version 01
EPP3174, EPP31847Version: 1.0.0
Product overview
2Product overview
2.1EtherCATP Box - Introduction
The EtherCAT system has been extended with EtherCATP Box modules with protection class IP67.
Through the integrated EtherCATP interface the modules can be connected directly to an EtherCATP
network without an additional Coupler Box. Through an adapter an EtherCATP Box can be connected to an
EtherCAT Box whereby voltage must be supplied externally. The high-performance of EtherCAT is thus
maintained into each module.
The extremely low dimensions of only 126x30x26.5 mm (hxw xd) are identical to those of the Fieldbus
Box extension modules and EtherCAT Box modules. They are thus particularly suitable for use where space
is at a premium. The small mass of the EtherCATP modules facilitates applications with mobile I/O interface
(e.g. on a robot arm). The EtherCATP connection is established via screened M8connectors.
Fig.1: EtherCATP Box Modules within an EtherCAT network
The robust design of the EtherCATP Box modules enables them to be used directly at the machine. Control
cabinets and terminal boxes are now no longer required. The modules are fully sealed and therefore ideally
prepared for wet, dirty or dusty conditions.
Pre-assembled cables significantly simplify EtherCATP and signal wiring. Very few wiring errors are made,
so that commissioning is optimized. In addition to pre-assembled EtherCATP, power and sensor cables,
field-configurable connectors and cables are available for maximum flexibility. Depending on the application,
the sensors and actuators are connected through M8 or M12connectors.
The EtherCATP modules cover the typical range of requirements for I/O signals with protection class IP67:
• digital inputs with different filters (3.0ms or 10μs)
• digital outputs with 0.5 or 2A output current
• analog inputs and outputs with 16bit resolution
• Thermocouple and RTD inputs
• Stepper motor modules
XFC (eXtreme Fast Control Technology) modules, including inputs with time stamp, are also available.
EPP3174, EPP31848Version: 1.0.0
Fig.2: EtherCATP Box with M8 connections for sensors/actuators
Fig.3: EtherCATP Box with M12 connections for sensors/actuators
Basic EtherCAT documentation
You will find a detailed description of the EtherCAT system in the Basic System Documentation for
EtherCAT, which is available for download from our website (www.beckhoff.com) under Downloads.
Product overview
XML files
You will find XML files (XML Device Description Files) for Beckhoff EtherCATP modules on our
website (www.beckhoff.com) under Downloads, in the Configuration Files area.
EPP3174, EPP31849Version: 1.0.0
Product overview
2.2EPP3174-0002 - Introduction
Fig.4: EPP3174-0002
The EPP3174 EtherCATPBox has four analog inputs which can be individually parameterized, so that they
process signals either in the -10 to +10V range or the 0mA/4mA…20mA range. The voltage or input
current is digitized with a resolution of 16bits, and is transmitted (electrically isolated) to the higher-level
automation device.
The four input channels have differential inputs and possess a common, internal ground potential. The input
filter and therefore the conversion times are configurable in a wide range. The inputs can, if required, be
scaled differently, and automatic limit value monitoring is also available.
EtherCAT is used for parameterization purposes. The parameters are stored in the module.
EPP3174, EPP318410Version: 1.0.0
2.3EPP3184-0002 - Introduction
Product overview
Fig.5: EPP3184-0002
The EPP3184 EtherCATPBox has four analog inputs which can be individually parameterized, so that they
process signals either in the -10V/0V to +10V range or the 0mA/4mA…20mA range. The voltage or input
current is digitized with a resolution of 16 bits, and is transmitted (electrically isolated) to the higher-level
automation device.
The four input channels are single-ended inputs and share a common internal ground potential. The input
filter and therefore the conversion times are configurable in a wide range. The inputs can, if required, be
scaled differently, and automatic limit value monitoring is also available.
EtherCAT is used for parameterization purposes. The parameters are stored in the module.
EPP3174, EPP318411Version: 1.0.0
Product overview
2.4EPP31xx - Technical data
Technical dataEPP3174-0002EPP3184-0002
FieldbusEtherCATP
Bus interface [}21]
Number of inputs4
Connection technologytwo-wire, four-wiresingle ended
Input connections
Signal typeConfigurable:
Internal resistance>200kΩ (typ. 85Ω + diode voltage)
Common-mode voltage U
CM
Resolution16bit (including sign)
Input filterconfigurable
Input filter limit frequency5kHz
Conversion time~100μs
Measuring error< ±0.3% (relative to full scale value)
Nominal voltage24VDC (-15 %/+20 %)
Distributed clocksyes
Supply of the module electronicsfrom the control voltage U
Current consumption of the module
electronics
Sensor supplyfrom load voltage U
Power supply connectionnot required
Process imageInputs: 4 x 16bit, status: 4 x 8bit
Electrical isolation500V
Special featuresCurrent or voltage parameterizable
Weightapprox.165g
Permissible ambient temperature during
operation
Permissible ambient temperature during
storage
Vibration/ shock resistanceconforms to EN60068-2-6/ EN60068-2-27
EMC immunity/emissionconforms to EN61000-6-2/ EN61000-6-4
Protection classIP65, IP66, IP67 (conforms to EN 60529)
Installation positionvariable
ApprovalsCE
2 x M8 sockets, shielded, screwable, EtherCATP-coded
M12, screw type [}28]M12, screw type [}30]
0V…+10V
-10V…+10V
0mA…20mA
4mA…20mA
max. 35V
S
typ. 100mA
P
-25°C ... +60°C
-40°C ... +85°C
2.5Additional checks
The boxes have undergone the following additional tests:
VerificationExplanation
Vibration10 frequency runs in 3 axes
5Hz < f < 60Hz displacement 0.35mm, constant amplitude
60.1Hz < f < 500Hz acceleration 5g, constant amplitude
Shocks1000 shocks in each direction, in 3 axes
35g, 11ms
EPP3174, EPP318412Version: 1.0.0
Product overview
2.6EPP3174-0002, EPP3184-0002 – Process image
The process data of the EPP3174-0002 and EPP3184-0002 modules are identical in the default setting and
are illustrated here taking the EPP3174-0002 as an example.
A detailed explanation of the meaning of the status bits can be found in the chapters EPP31xx-Settings[}62] and Object description and parameterization [}87].
AI Standard Channel 1
You will find the data of the 1st analog channel
under AI Standard Channel1.
AI Standard Channel2 bis 4
The data of analog channels 2 to 4 have the same structure as those of the 1st channel.
EPP3174, EPP318413Version: 1.0.0
Mounting and cabling
3Mounting and cabling
3.1Mounting
3.1.1Dimensions
Fig.6: Dimensions of the EtherCAT-P-Box Modules
All dimensions are given in millimeters.
EPP3174, EPP318414Version: 1.0.0
Mounting and cabling
NOTE
FE contact in housing of EtherCAT-P-Box
At top right of the EtherCAT-P-Box is a FE socket (see following figure) to connect the EPP-Box with the
machine bed. If the machine have no FE connection the EtherCAT-P-Box must be connected with low impedance to an alternative functional ground.
Fig.7: FE socket in housing of EtherCAT-P-Box
Housing properties
EtherCAT Boxlean body
Housing materialPA6 (polyamide)
Casting compoundPolyurethane
Mountingtwo fastening holes Ø3mm for M3
Metal partsBrass, nickel-plated
ContactsCuZn, gold-plated
Installation positionvariable
Protection classIP65, IP66, IP67 (conforms to EN 60529) when screwed together
Dimensions (HxWxD) ca. 126 x 30 x 26,5mm
Weightapprox. 125g, depending on module type
EPP3174, EPP318415Version: 1.0.0
Mounting and cabling
3.1.2Fixing
Note or pointer
While mounting the modules, protect all connectors, especially the IP-Link, against contamination!
Only with connected cables or plugs the protection class IP67 is guaranteed! Unused connectors
have to be protected with the right plugs! See for plug sets in the catalogue.
Modules with narrow housing are mounted with two M3 bolts.
Modules with wide housing are mounted with two M3 bolts to the fixing holes located at the corners or
mounted with two M4 bolts to the fixing holes located centrally.
The bolts must be longer than 15 mm. The fixing holes of the modules are not threaded.
When assembling, remember that the fieldbus connectors increases the overall height. See chapter
accessories.
Mounting Rail ZS5300-0001
The mounting rail ZS5300-0001 (500 mm x 129 mm) allows the time saving assembly of modules.
The rail is made of stainless steel, 1.5 mm thick, with already pre-made M3 threads for the modules. The rail
has got 5.3 mm slots to mount it via M5 screws to the machine.
Fig.8: Mounting Rail ZS5300-000
The mounting rail is 500 mm long, that way 15 narrow modules can be mounted with a distance of 2 mm
between two modules. The rail can be cut to length for the application.
Mounting Rail ZS5300-0011
The mounting rail ZS5300-0011 (500 mm x 129 mm) has in addition to the M3 treads also pre-made M4
treads to fix 60 mm wide modules via their middle holes.
Up to 14 narrow or 7 wide modules may be mixed mounted.
EPP3174, EPP318416Version: 1.0.0
Mounting and cabling
3.1.3Nut torque for connectors
M8 connectors
It is recommended to pull the M8 connectors tight with a nut torque of 0.4 Nm. When using the torque control
screwdriver ZB8800 is also a max. torque of 0.5Nm permissible.
Fig.9: EtherCAT P Box with M8 connectors
M12 connectors
It is recommended to pull the M12 connectors tight with a nut torque of 0.6 Nm.
Fig.10: EtherCAT P Box with M8 and M12 connectors
EPP3174, EPP318417Version: 1.0.0
Mounting and cabling
7/8" connectors
It is recommended to pull the 7/8" connectors tight with a nut torque of 1.5 Nm.
Fig.11: 7/8" connectors
Torque socket wrenches
Fig.12: ZB8801 torque socket wrench
Ensure the right torque
Use the torque socket wrenches available by Beckhoff to pull the connectors tight (see ZB8800,
ZB8801-0000)!
EPP3174, EPP318418Version: 1.0.0
Mounting and cabling
3.2EtherCAT P
3.2.1EtherCAT P - voltage and signal supply
For the incoming and ongoing EtherCAT-P-connection, the EtherCAT-P-Box (EPPxxxx) has two M8 sockets,
marked in red.
Fig.13: EtherCATP Box: M8 (30mm housing)
Assignment
A standard industrial CAT5 cable is used to which an EtherCAT-P-coded M8 plug is connected. The
assignment of the Beckhoff EtherCAT-P-cable is listed below.
Assignment EtherCATPConnectorWire color cable
SignalDescriptionVoltage DescriptionM8ZB7000, ZB7001
3.2.2EtherCAT P - calculate the cable length, voltage and current
The chapter “EtherCATPtab [}45]” describes a planning tool to calculate the cable length, voltages and
currents of the EtherCATPsystem.
3.2.3EtherCAT P LEDs
Fig.14: EtherCAT P LEDs
LED display
LEDDisplayMeaning
IN L/Aoffno connection to the preceding EtherCATP module
LitLINK: connection to the preceding EtherCATP module
flashingACT: Communication with the preceding EtherCATP module
OUT L/Aoffno connection to the following EtherCATP module
LitLINK: connection to the following EtherCATP module
flashingACT: Communication with the following EtherCATP module
RunoffStatus of the EtherCATP module is Init
flashes quicklyStatus of the EtherCATP module is pre-operational
flashes slowlyStatus of the EtherCATP module is safe-operational
LitStatus of the EtherCATP module is operational
EtherCAT statuses
The various statuses in which an EtherCATP module may be found are described in the Basic System Documentation for EtherCAT, which is available for download from our website (www.beckhoff.com) under Downloads.
EPP3174, EPP318420Version: 1.0.0
Mounting and cabling
3.3EtherCAT-P-supply
3.3.1EtherCAT P connection
NOTE
Risk of damage to the device!
Bring the EtherCAT/EtherCATP system into a safe, powered down state before starting installation, disassembly or wiring of the modules!
The feeding and forwarding of EtherCATP is done via two EtherCAT-P-coded M8 connectors at the top of
the modules:
• IN: left M8 connector with EtherCAT-P-coding for feeding EtherCATP
• OUT: right M8 connector with EtherCATP for forwarding the supply voltages
Fig.15: EtherCAT-P-Box, Connectors for EtherCATP
Fig.16: Pin assignment M8, EtherCATP In and EtherCATP Out
PIN assignment
PinSignalVoltage
1Tx +GNDs
2Rx +GNDp
3Rx -Auxiliary voltage UP, +24V
4Tx -Control voltage US, +24V
HousingShieldShielding
DC
DC
The pins M8 connectors carry a maximum current of 3A.
Two LEDs display the status of the supply voltages.
EPP3174, EPP318421Version: 1.0.0
Mounting and cabling
Control voltage US 24V
DC
Power is supplied to the fieldbus, the processor logic, the inputs and the sensors from the 24VDC control
voltage US.
Auxiliary voltage Up 24V
DC
The Auxiliary voltage UP supplies the digital outputs; it can be brought in separately. If the load voltage is
switched off, the fieldbus functions and the power supply and functionality of the inputs are retained.
NOTE
Pay attention to the maximum permissible current!
Pay attention also for the redirection of EtherCATP, the maximum permissible current for M8 connectors of
3A must not be exceeded!
Electrical isolation
Digital modules
In the digital input/output modules, the grounds of the control voltage (GNDS) and the auxiliary voltage
(GNDP) are separated from each other!
Analog modules
In the analog input/output modules the grounds of the control voltage (GNDS) and the auxiliary voltage
(GNDP) are separated from each other in order to ensure electrical isolation of the analog signals from the
control voltage.
In some of the analog modules the sensors or actuators are supplied by UP - this means, for instance, that in
the case of 0...10 V inputs, any reference voltage (0...30 V) may be connected to UP; this is then available to
the sensors (e.g. smoothed 10 V for measuring potentiometers).
EPP3174, EPP318422Version: 1.0.0
3.3.2Status LEDs for power supply
Fig.17: Status LEDs for power supply
LED display
LEDDisplayMeaning
US (Control voltage)offThe power supply voltage US is not present
green illuminatedThe power supply voltage US is present
red illuminatedBecause of overload (current>0.5A) the sensor supply
generated from power supply voltage US was switched off for
all sensors fed from this.
UP (Auxiliary voltage)offThe power supply voltage UP is not present
green illuminatedThe power supply voltage UP is present
Mounting and cabling
EPP3174, EPP318423Version: 1.0.0
Mounting and cabling
3.3.3EtherCAT P cable conductor losses M8
When using ZK700x-xxxx-0xxx EtherCATP cables it must be ensured that the voltage at the last device is
not less than the minimum rated voltage of 20.4 V according to the standard. Variations in the output voltage
from the power supply unit must also be taken into account. This ensures that the connected consumers,
sensors and actuators are operated within the permitted voltage range.
The voltage calculation tool [}45] integrated in TwinCAT can be used for the offline calculation of the cable
lengths.
The EPP9022-0060 box with diagnostics can be used for checking during operation.
Conductor losses on the EtherCATP cables
Fig.18: Conductor losses on the EtherCATP cables
Example
A 10 meter-long EtherCATP cable with a cross section of 0.34mm² has a voltage drop of ∼3.0V with a load
of 3A.
EPP3174, EPP318424Version: 1.0.0
Mounting and cabling
3.4Cabling
A list of the EtherCATP cable, EtherCAT cable, power cable, sensor cable, Ethernet-/EtherCAT connectors
and the field assembled connectors can be found at the following link: https://beckhoff.de/english/ethercat-
box/ethercat_box_cables.htm?id=690338951657421
You can find the corresponding data sheets at the following link: https://beckhoff.de/english/
downloadfinder/default.htm?id=109075571109075577&cat1=40717316&cat2=90800914
EtherCATP cable
For the EtherCATP connection are pre-assembled M8 cables in various lengths and the versions: plug –
open end, plug – plug or plug - socket available.
Fig.19: EtherCAT P cable: ZK700x-0100-0xxx, ZK700x-0101-0xxx and ZK700x-0102-0xxx
For connecting EtherCATP devices only shielded Ethernet cables that meet the requirements of at least
category 5 (CAT5) according to EN 50173 or ISO/IEC 11801 should be used.
Recommendations about cabling
You may get detailed recommendations about cabling EtherCAT from the documentation "Infrastructure for EtherCAT/Ethernet", that is available for download at www.Beckhoff.com.
EPP3174, EPP318425Version: 1.0.0
Mounting and cabling
Fig.20: EtherCAT-P-Box-accessories
NumberDescriptionLink
1Cables for EtherCAT signal in- and -output
2Cables for EtherCAT P: Ultra-fast Communication and Power in
One Cable
3Cables for EtherCAT signal in- and -output
4Cables for M8 power supply
5Cables for M8 I/O connection sockets
6Cables for M12 I/O connection sockets
7Shielded cables for M12 I/O connection sockets
EtherCATP connectors for field assembly
For EtherCATP are field installable M8 connectors as plug and as socket available.
RJ45 EtherCAT/Ethernet cable
M8 EtherCAT P cable
M8 EtherCAT cable
M8 Power cable
M8 Sensor cable
M12 Sensor cable
M12 Sensor cable, shielded
Fig.21: EtherCAT P: field assembly connectors
EPP3174, EPP318426Version: 1.0.0
Sensor cable
Fig.22: Selection of different Sensor cables from Beckhoff
Mounting and cabling
EPP3174, EPP318427Version: 1.0.0
Mounting and cabling
3.5Signal connection
3.5.1Supply and connection of sensor/actuator to EPP boxes
NOTE
Supply and connection of sensor/actuator to the EPP boxes
The connected sensors/actuators must be powered by an EPP box! GNDS and GNDP from an M8/M12 signal connection of an EPP box must not be connected to the machine bed!
Supply of remote powered sensors/actuators
If the sensors/actuators cannot be supplied from the EPP box the supply of remote powered sensors/actuators must be galvanically isolated!
3.5.2EPP3174-0002
3.5.2.1M12 analog voltage inputs, one differential input per socket
Analog inputs, -10V to +10V
The input voltage is measured as a differential signal.
Fig.23: M12 analog voltage inputs, one differential input per socket
GND connections
If several sensors are connected to a box whose GND connections are not electrically isolated,
GND must be connected to GNDp.
EPP3174, EPP318428Version: 1.0.0
Mounting and cabling
3.5.2.2M12 analog current inputs, one differential input per socket
Analog inputs, 0mA to 20mA or 4mA to 20mA
The input current is measured as a differential signal.
Fig.24: M12 analog current inputs, one differential input per socket
GND connections
If several sensors are connected to a box whose GND connections are not electrically isolated,
GND must be connected to GNDp.
EPP3174, EPP318429Version: 1.0.0
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