Beckhoff EPP1111-0000 User Manual

Documentation | EN
EPP1111-0000
EtherCAT P Box with ID switch
2020-09-22 | Version: 1.2

Table of contents

Table of contents
1 Foreword ....................................................................................................................................................5
2 Product group: EtherCATP Box modules ..............................................................................................8
3 Product overview.......................................................................................................................................9
3.2 Technical data .................................................................................................................................10
3.3 Scope of supply ...............................................................................................................................11
3.4 Process image.................................................................................................................................12
4 Mounting and connection.......................................................................................................................13
4.1 Mounting..........................................................................................................................................13
4.1.1 Dimensions ...................................................................................................................... 13
4.1.2 Fixing ............................................................................................................................... 14
4.1.3 Functional earth (FE) ....................................................................................................... 14
4.1.4 Tightening torques for plug connectors ........................................................................... 14
4.2 EtherCATP .....................................................................................................................................15
4.2.1 Connectors ...................................................................................................................... 15
4.2.2 Status LEDs..................................................................................................................... 16
4.2.3 Conductor losses ............................................................................................................. 17
4.3 UL Requirements.............................................................................................................................18
5 Commissioning........................................................................................................................................19
5.1 Integration in TwinCAT ....................................................................................................................19
5.2 Creating a Hot Connect group.........................................................................................................19
5.3 ID switches ......................................................................................................................................20
5.4 Troubleshooting...............................................................................................................................21
5.5 CoE objects .....................................................................................................................................22
5.5.1 Directory .......................................................................................................................... 22
5.5.2 Object description and parameterization ......................................................................... 22
5.6 Decommissioning ............................................................................................................................26
6 Appendix ..................................................................................................................................................27
6.1 General operating conditions...........................................................................................................27
6.2 Accessories .....................................................................................................................................28
6.3 Version identification of EtherCAT devices .....................................................................................29
6.3.1 Beckhoff Identification Code (BIC)................................................................................... 33
6.4 Support and Service ........................................................................................................................35
EPP1111-0000 3Version: 1.2
Table of contents
EPP1111-00004 Version: 1.2
Foreword

1 Foreword

1.1 Notes on the documentation

Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the documentation and the following notes and explanations are followed when installing and commissioning these components. It is the duty of the technical personnel to use the documentation published at the respective time of each installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
EPP1111-0000 5Version: 1.2
Foreword

1.2 Safety instructions

Safety regulations
Please note the following safety instructions and explanations! Product-specific safety instructions can be found on following pages or in the areas mounting, wiring, commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used. These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
EPP1111-00006 Version: 1.2
Foreword

1.3 Documentation Issue Status

Version Comment
1.2 • Front page updated
• Structure update
1.1 • Chapter “Process image” updated
• Chapter "Commissioning" extended
1.0 First release
0.1 Preliminary version
Firmware and hardware versions
This documentation refers to the firmware and hardware version that was applicable at the time the documentation was written.
The module features are continuously improved and developed further. Modules having earlier production statuses cannot have the same properties as modules with the latest status. However, existing properties are retained and are not changed, so that older modules can always be replaced with new ones.
Documentation Firmware Hardware
1.2 05 00
1.1 05 00
1.0 05 00
0.1 05 00
The firmware and hardware version (delivery state) can be found in the batch number (D-number) printed on the side of the EtherCAT Box.
Syntax of the batch number (D-number)
D: WW YY FF HH
WW - week of production (calendar week) YY - year of production FF - firmware version HH - hardware version
Further information on this topic: Version identification of EtherCAT devices [}29].
Example with D no. 29 10 02 01:
29 - week of production 29 10 - year of production 2010 02 - firmware version 02 01 - hardware version 01
EPP1111-0000 7Version: 1.2
Product group: EtherCATP Box modules
2 Product group: EtherCATP Box modules
EtherCATP
EtherCATP supplements the EtherCAT technology with a process in which communication and supply voltages are transmitted on a common line. All EtherCAT properties are retained with this process.
Two supply voltages are transmitted per EtherCATP line. The supply voltages are electrically isolated from each other and can therefore be switched individually. The nominal supply voltage for both is 24 VDC.
EtherCAT P uses the same cable structure as EtherCAT: a 4-core Ethernet cable with M8 connectors. The connectors are mechanically coded so that EtherCAT connectors and EtherCATP connectors cannot be interchanged.
EtherCATP Box modules
EtherCATP Box modules are EtherCATP slaves with IP67 protection. They are designed for operation in wet, dirty or dusty industrial environments.
Fig.1: EtherCATP
EtherCAT basics
A detailed description of the EtherCAT system can be found in the EtherCAT system documentation.
EPP1111-00008 Version: 1.2

3 Product overview

3.1 Introduction

Product overview
Fig.2: EPP1111-0000
EPP1111-0000 | EtherCAT P Box with ID switch
The EPP1111 EtherCAT P Box has three decimal ID switches for assigning an ID to a group of EtherCAT components. This group can be present in any position in the EtherCAT P network, as a result of which variable topologies and Hot Connect groups can be realised in a simple manner.
The EtherCAT P connection is established via shielded EtherCAT-P-coded M8 screw type sockets with direct display of link and activity status. The Run LED indicates the status of the EPP1111.
EPP1111-0000 9Version: 1.2
Product overview

3.2 Technical data

All values are typical values over the entire temperature range, unless stated otherwise.
Technical data EPP1111-0000
Fieldbus
Fieldbus EtherCAT Connection EtherCAT P: Combined connection for EtherCAT and supply
voltages
Input: 1 x M8 socket, 4-pin, P-coded Downstream connection: 1 x M8 socket, 4-pin, P-coded
Supply voltages
Connection See Fieldbus connection Control voltage U Nominal voltage 24VDC (-15%/ +20%) Sum current max. 3A Consumers Module electronics: 100mA Peripheral voltage U Nominal voltage 24VDC (-15%/ +20%) Sum current max. 3A Consumers None. UP is only forwarded.
ID switches
Number system Decimal Value range 0.. 999
Environmental conditions
Ambient temperature during operation -25…+60°C
Ambient temperature during storage -40…+85°C Vibration / shock resistance conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2 / EN 61000-6-4 Protection class IP65, IP66, IP67 (conforms to EN 60529)
Mechanics
Dimensions approx. 126x 30x 26.5mm (without connectors) Weight approx. 165g Installation position variable
Approvals and conformity
Approvals
S
1)
P
1)
dec
(3 ID switches with the value range 0..9
dec
)
-25…+55°C according to cULus
Additional checks [}10]
CE, cULus [}18]
1)
Sum current of consumers and power transmission.
Additional checks
The boxes have been subjected to the following checks:
Verification Explanation
Vibration 10 frequency sweeps in 3 axes
5Hz<f<60Hz displacement 0.35mm, constant amplitude
60.1Hz<f<500Hz acceleration 5g, constant amplitude
Shocks 1000 shocks in each direction, in 3 axes
35g, 11ms
EPP1111-000010 Version: 1.2

3.3 Scope of supply

Make sure that the following components are included in the scope of delivery:
• 1x EtherCAT P Box EPP1111-0000
• 2x protective cap for EtherCATP socket, M8, red (pre-assembled)
• 10x labels, blank (1 strip of 10)
Pre-assembled protective caps do not ensure IP67 protection
Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection.
Ensure that the protective caps are correctly seated to ensure IP67 protection.
Product overview
EPP1111-0000 11Version: 1.2
Product overview

3.4 Process image

Fig.3: Process image in TwinCAT
ID inputs
ID
Data type: UINT
The input variable ID contains the value that is set by the ID switches.
EPP1111-000012 Version: 1.2

4 Mounting and connection

119
126
23
3026.5
13.5
Ø 3.5

4.1 Mounting

4.1.1 Dimensions

Mounting and connection
Fig.4: Dimensions
All dimensions are given in millimeters.
Housing features
Housing material PA6 (polyamide) Sealing compound polyurethane Mounting two fastening holes Ø 3.5 mm for M3 Metal parts brass, nickel-plated Contacts CuZn, gold-plated Installation position variable Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together Dimensions (H x W x D) approx. 126 x 30 x 26.5 mm (without connectors) Weight approx. 165g
EPP1111-0000 13Version: 1.2
Mounting and connection
FE

4.1.2 Fixing

NOTE
Dirt during assembly
Dirty connectors can lead to malfunctions. Protection class IP67 can only be guaranteed if all cables and connectors are connected.
• Protect the plug connectors against dirt during the assembly.
Mount the module with two M3 screws on the fastening holes in the corners of the module. The fastening holes have no thread.

4.1.3 Functional earth (FE)

The upper fastening hole also serves as a connection for functional earth (FE).
Make sure that the box is grounded to low impedance via the functional earth (FE) connection. You can achieve this, for example, by mounting the box on a grounded machine bed.
Fig.5: Connection for functional earth (FE)

4.1.4 Tightening torques for plug connectors

Screw M8 connectors tight with a torque wrench. (e.g. ZB8801 from Beckhoff) Torque: 0.4Nm.
EPP1111-000014 Version: 1.2
Mounting and connection
1 2
1
2
3
4
4.2 EtherCATP
NOTE
Risk of damage to the device!
Bring the EtherCAT/EtherCATP system into a safe, powered down state before starting installation, disas­sembly or wiring of the modules!
NOTE
Pay attention to the maximum permissible current!
Pay attention also for the redirection of EtherCATP, the maximum permissible current for M8 connectors of 3A must not be exceeded!

4.2.1 Connectors

Fig.6: Plug connectors for EtherCAT P
1 - input
2 - downstream connection
Connection
Fig.7: M8 socket, P-coded
Contact Signal Voltage Core color
1 Tx + GND 2 Rx + GND
S
P
3 Rx - UP: Peripheral voltage, +24V 4 Tx - US: Control voltage, +24V
DC
DC
yellow white blue orange
Housing Shield Shield Shield
1)
The core colors apply to EtherCAT P cables and ECP cables from Beckhoff.
1)
EPP1111-0000 15Version: 1.2
Mounting and connection

4.2.2 Status LEDs

4.2.2.1 Supply voltages
Fig.8: Status LEDs for the supply voltages
EtherCAT P Box Modules have two LEDs that display the status of the supply voltages. The status LEDs are labelled with the designations of the supply voltages: Us and Up.
A status LED lights up green when the respective supply voltage is present.
A Status LED lights up red if the respective supply voltage is short-circuited.
4.2.2.2 EtherCAT
Fig.9: Status LEDs for EtherCAT
L/A (Link/Act)
A green LED labelled "L/A" or “Link/Act” is located next to each EtherCAT/EtherCATP socket. The LED indicates the communication state of the respective socket:
LED Meaning
off no connection to the connected EtherCAT device lit LINK: connection to the connected EtherCAT device flashes ACT: communication with the connected EtherCAT device
Run
Each EtherCAT slave has a green LED labelled "Run". The LED signals the status of the slave in the EtherCAT network:
LED Meaning
off Slave is in "Init" state flashes uniformly Slave is in "Pre-Operational“ state flashes sporadically Slave is in "Safe-Operational" state lit Slave is in "Operational" state
Description of the EtherCAT slave states
EPP1111-000016 Version: 1.2
Mounting and connection
I = 3 A
10 20
5
10
15
20
300
0
25
40
Vert. Faktor: 0,22 cm / V
Voltage drop (V)
Cable length (m)
0.14 mm²
0.22 mm²
0.34 mm²

4.2.3 Conductor losses

Take into account the voltage drop on the supply line when planning a system. Avoid the voltage drop being so high that the supply voltage at the box lies below the minimum nominal voltage.
Variations in the voltage of the power supply unit must also be taken into account.
Use the planning tool for EtherCAT P in TwinCAT.
Voltage drop on the supply line
Fig.10: Voltage drop on the supply line
EPP1111-0000 17Version: 1.2
Mounting and connection

4.3 UL Requirements

The installation of the EtherCAT Box Modules certified by UL has to meet the following requirements.
Supply voltage
CAUTION
CAUTION!
This UL requirements are valid for all supply voltages of all marked EtherCAT Box Modules! For the compliance of the UL requirements the EtherCAT Box Modules should only be supplied
• by a 24 VDC supply voltage, supplied by an isolating source and protected by means of a fuse (in accor­dance with UL248), rated maximum 4 Amp, or
• by a 24 VDC power source, that has to satisfy NEC class 2. A NEC class 2 power supply shall not be connected in series or parallel with another (class 2) power source!
CAUTION
CAUTION!
To meet the UL requirements, the EtherCAT Box Modules must not be connected to unlimited power sources!
Networks
CAUTION
CAUTION!
To meet the UL requirements, EtherCAT Box Modules must not be connected to telecommunication net­works!
Ambient temperature range
CAUTION
CAUTION!
To meet the UL requirements, EtherCAT Box Modules has to be operated only at an ambient temperature range of 0 to 55°C!
Marking for UL
All EtherCAT Box Modules certified by UL (Underwriters Laboratories) are marked with the following label.
Fig.11: UL label
EPP1111-000018 Version: 1.2
Commissioning
3
4
5
6

5 Commissioning

5.1 Integration in TwinCAT

The procedure for integration in TwinCAT is described in this Quick start guide.

5.2 Creating a Hot Connect group

The EtherCAT system documentation contains a complete description of the Hot Connect function. It also contains general instructions for creating a Hot Connect group.
However, please use the following special instructions for the EPP1111-0000:
1. Arrange the EtherCAT devices so that the EPP1111-0000 is the first EtherCAT device in the planned Hot Connect group.
2. Right-click on the EPP1111 IO module.
3. Click on "Add to HotConnect group" in the context menu.
4. Select the EtherCAT devices for the Hot Connect group: With the shift key held down, click on the desired EtherCAT devices in the "Select Connected Slaves" box to mark them.
5. Make sure that the checkboxes are set correctly:
- "Identification Value" checkbox is checked
- "EtherCAT Addr. of previous Slave" is unchecked
6. Set the desired ID under "Identification Value". (0..999)
Fig.12: Creating a Hot Connect group
EPP1111-0000 19Version: 1.2
Commissioning
902
decimal
ID =

5.3 ID switches

The units, tens and hundreds digits of the ID each have their own ID switch. The ID switches are labelled accordingly:
• X 1
• X 10
• X 100
Sample
Fig.13: ID switches sample
EPP1111-000020 Version: 1.2
Commissioning
1
2
4
3

5.4 Troubleshooting

• Check whether the EPP1111-0000 is the first EtherCAT device in the Hot Connect group: The first EtherCAT device in a Hot Connect group is marked by a red "HC" symbol.
Remedy:
1. In the Solution Explorer, right-click on the EtherCAT device with the red "HC" symbol.
2. Click on "Delete from HotConnect group" in the context menu.
3. Create the Hot Connect group again: Procedure [}19]
• Check whether the correct addressing method, "Explicit Device Identification", is set:
1. Double-click on the "EPP1111" IO module.
2. Click on the "Hot Connect" tab.
3. Click on the "Configure" button.
4. Make sure that "Explicit Device Identification" is selected.

EPP1111-0000 21Version: 1.2
Commissioning

5.5 CoE objects

5.5.1 Directory

Index (hex) Name
1000
1008
1009
100A
1018
1A00
1C00
1C12
1C13
1C33
F000
F008
F600
Device type [}23]
Device name [}23]
Hardware version [}23]
Software version [}23]
Identity [}23]
ID TxPDO-Map Inputs [}23]
Sync manager type [}23]
RxPDO assign [}23]
TxPDO assign [}24]
SM input parameter [}24]
Modular device profile [}25]
Code word [}25]
DIG Inputs Ch.1 [}25]

5.5.2 Object description and parameterization

EtherCAT XML Device Description
The display matches that of the CoE objects from the EtherCAT XML Device Description. We rec­ommend downloading the latest XML file from the download area of the Beckhoff website and in-
stalling it according to installation instructions.
Parameterization via the CoE list (CAN over EtherCAT)
The EtherCAT device is parameterized via the CoE-Online tab (double-click on the respective ob­ject) or via the Process Data tab (allocation of PDOs). Please note the following general CoE notes when using/manipulating the CoE parameters:
• Keep a startup list if components have to be replaced
• Differentiation between online/offline dictionary, existence of current XML description
• use “CoE reload” for resetting changes
EPP1111-000022 Version: 1.2
Commissioning
5.5.2.1 Standard objects
Index 1000 Device type
Index (hex) Name Meaning Data type Flags Default
1000:0 Device type Device type of the EtherCAT slave: The Lo-Word con-
tains the CoE profile used (5001). The Hi-Word con­tains the module profile according to the modular de­vice profile.
Index 1008 Device name
Index (hex) Name Meaning Data type Flags Default
1008:0 Device name Device name of the EtherCAT slave STRING RO EPP1111-0000
Index 1009 Hardware version
Index (hex) Name Meaning Data type Flags Default
1009:0 Hardware version Hardware version of the EtherCAT slave STRING RO -
Index 100A Software version
Index (hex) Name Meaning Data type Flags Default
100A:0 Software version Firmware version of the EtherCAT slave STRING RO -
UINT32 RO 0x00001389
(5001
)
dec
Index 1018 Identity
Index (hex) Name Meaning Data type Flags Default
1018:0 Identity Information for identifying the slave UINT8 RO 0x04 (4
)
dec
1018:01 Vendor ID Vendor ID of the EtherCAT slave UINT32 RO 0x00000002 (2
1018:02 Product code Product code of the EtherCAT slave UINT32 RO 0x04574052
1018:03 Revision Revision numberof the EtherCAT slave; the Low Word
(72826962
UINT32 RO -
dec
(bit 0-15) indicates the special terminal number, the High Word (bit 16-31) refers to the device description
1018:04 Serial number Serial number of the EtherCAT slave; the Low Byte (bit
UINT32 RO 0x00000000 (0 0-7) of the Low Word contains the year of production, the High Byte (bit 8-15) of the Low Word contains the week of production, the High Word (bit 16-31) is 0
Index 1A00 ID TxPDO-Map Inputs
Index (hex) Name Meaning Data type Flags Default
1A00:0 ID TxPDO-Map In-
puts
1A00:01 SubIndex 001 1. PDO Mapping entry (object 0xF600 (DIG Inputs
PDO Mapping TxPDO 1 UINT8 RO 0x01 (1
UINT32 RO 0xF600:01, 16
)
dec
Ch.1), entry 0x01 (ID))
Index 1C00 Sync manager type
Index (hex) Name Meaning Data type Flags Default
1C00:0 Sync manager type Using the Sync Managers UINT8 RO 0x04 (4
1C00:01 SubIndex 001 Sync-Manager Type Channel 1: Mailbox Write UINT8 RO 0x01 (1
1C00:02 SubIndex 002 Sync-Manager Type Channel 2: Mailbox Read UINT8 RO 0x02 (2
1C00:03 SubIndex 003 Sync-Manager Type Channel 3: Process Data Write
UINT8 RO 0x03 (3
(Outputs)
1C00:04 SubIndex 004 Sync-Manager Type Channel 4: Process Data Read (In-
UINT8 RO 0x04 (4
puts)
)
dec
)
dec
)
dec
)
dec
)
dec
)
dec
)
)
dec
Index 1C12 RxPDO assign
Index (hex) Name Meaning Data type Flags Default
1C12:0 RxPDO assign PDO Assign Outputs UINT8 RW 0
EPP1111-0000 23Version: 1.2
Commissioning
Index 1C13 TxPDO assign
Index (hex) Name Meaning Data type Flags Default
1C13:0 TxPDO assign PDO Assign Inputs UINT8 RW 0x02 (2
1C13:01 Subindex 001 1. allocated TxPDO (contains the index of the associ-
UINT16 RW 0x1A00 (6656
dec
ated TxPDO mapping object)
Index 1C33 SM input parameter
Index (hex) Name Meaning Data type Flags Default
1C33:0 SM input parameter Synchronization parameters for the inputs UINT8 RO 0x20 (32
1C33:01 Sync mode Current synchronization mode:
UINT16 RW 0x0000 (0
• 0: Free Run
• 1: Synchron with SM 3 Event (no outputs available)
• 2: DC - Synchron with SYNC0 Event
• 3: DC - Synchron with SYNC1 Event
• 34: Synchron with SM 2 Event (outputs available)
1C33:02 Cycle time Cycle time (in ns):
• Free Run: Cycle time of the local timer
UINT32 RW 0x000186A0
(100000
• Synchron with SM 2 Event: Master cycle time
• DC mode: SYNC0/SYNC1 Cycle Time
1C33:03 Shift time Time between SYNC0 event and reading of the inputs
UINT32 RO 0
(in ns, only DC mode)
1C33:04 Sync modes sup-
ported
Synchronization modes supported:
• Bit 0: free run is supported
UINT16 RO 0x0001 (1
• Bit 1: Synchron with SM 2 Event is supported (outputs available)
• Bit 1: Synchron with SM 3 Event is supported (no outputs available)
• Bit 2-3 = 01: DC mode is supported
• Bit 4-5 = 01: Input Shift through local event (outputs available)
• Bit 4-5 = 10: Input Shift with SYNC1 Event (no outputs available)
• Bit 14 = 1: dynamic times (measurement through writing of 1C33:08 [}24])
1C33:05 Minimum cycle time Minimum cycle time (in ns) UINT32 RO 0x000124F8
(75000
1C33:06 Calc and copy time Time between reading of the inputs and availability of
UINT32 RO 0
the inputs for the master (in ns, only DC mode)
1C33:07 Minimum delay time UINT32 RO 0
1C33:08 Command • 0: Measurement of the local cycle time is
UINT16 RW 0
stopped
• 1: Measurement of the local cycle time is started
The entries 1C33:03, 1C33:06 and 1C33:09 are updated with the maximum measured values. For a subsequent measurement the measured values are reset
1C33:09 Maximum Delay
time
1C33:0B SM event missed
counter
1C33:0C Cycle exceeded
counter
Time between SYNC1 event and reading of the inputs (in ns, only DC mode)
Number of missed SM events in OPERATIONAL (DC mode only)
Number of occasions the cycle time was exceeded in OPERATIONAL (cycle was not completed in time or the
UINT32 RO 0
UINT16 RO 0
UINT16 RO 0
next cycle began too early)
1C33:0D Shift too short
counter
1C33:20 Sync error The synchronization was not correct in the last cycle
Number of occasions that the interval between SYNC0 and SYNC1 event was too short (DC mode only)
UINT16 RO 0
BOOLEAN RO 0
(outputs were output too late; DC mode only)
dec
dec
)
dec
)
)
dec
)
)
dec
)
)
dec
EPP1111-000024 Version: 1.2
Commissioning
5.5.2.2 Profile-specific objects
Index F000 Modular device profile
Index (hex) Name Meaning Data type Flags Default
F000:0 Modular device pro-
file
F000:01 Module index dis-
tance
F000:02 Maximum number of
modules
Index F008 Code word
Index (hex) Name Meaning Data type Flags Default
F008:0 Code word UINT32 RW 0x00000000 (0
Index F600 DIG Inputs CH.1
Index (hex) Name Meaning Data type Flags Default
F600:0 DIG Inputs Ch.1 UINT8 RO 0x01 (1
F600:01 ID The value that is set by the ID switches. UINT16 RO 0x0000 (0
General information for the modular device profile UINT8 RO 0x02 (2
dec
Index distance of the objects of the individual channels UINT16 RO 0x0010 (16
Number of channels UINT16 RO 0x0002 (2
dec
)
dec
dec
)
dec
)
)
)
dec
)
EPP1111-0000 25Version: 1.2
Commissioning

5.6 Decommissioning

WARNING
Risk of electric shock!
Bring the bus system into a safe, de-energized state before starting disassembly of the devices!
Disposal
In order to dispose of the device, it must be removed.
In accordance with the WEEE Directive 2012/19/EU, Beckhoff takes back old devices and accessories in Germany for proper disposal. Transport costs will be borne by the sender.
Return the old devices with the note "for disposal" to:
Beckhoff Automation GmbH & Co. KG Service Department Stahlstraße 31 D-33415 Verl
EPP1111-000026 Version: 1.2
Appendix

6 Appendix

6.1 General operating conditions

Protection degrees (IP-Code)
The standard IEC 60529 (DIN EN 60529) defines the degrees of protection in different classes.
1. Number: dust protection and touch guard
0 Non-protected
1 Protected against access to hazardous parts with the back of a hand. Protected against solid
2 Protected against access to hazardous parts with a finger. Protected against solid foreign ob-
3 Protected against access to hazardous parts with a tool. Protected against solid foreign objects
4 Protected against access to hazardous parts with a wire. Protected against solid foreign objects
5 Protected against access to hazardous parts with a wire. Dust-protected. Intrusion of dust is not
6 Protected against access to hazardous parts with a wire. Dust-tight. No intrusion of dust.
Definition
foreign objects of Ø50mm
jects of Ø12.5mm.
Ø2.5mm.
Ø1mm.
totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of the device or to impair safety.
2. Number: water* protection Definition
0 Non-protected
1 Protected against water drops
2 Protected against water drops when enclosure tilted up to 15°.
3 Protected against spraying water. Water sprayed at an angle up to 60° on either side of the ver-
4 Protected against splashing water. Water splashed against the disclosure from any direction
5 Protected against water jets
6 Protected against powerful water jets
7 Protected against the effects of temporary immersion in water. Intrusion of water in quantities
tical shall have no harmful effects.
shall have no harmful effects
causing harmful effects shall not be possible when the enclosure is temporarily immersed in wa­ter for 30min. in 1m depth.
*) These protection classes define only protection against water!
Chemical Resistance
The Resistance relates to the Housing of the IP 67 modules and the used metal parts. In the table below you will find some typical resistance.
Character Resistance
Steam at temperatures >100°C: not resistant
Sodium base liquor (ph-Value > 12)
Acetic acid not resistant
Argon (technical clean) resistant
at room temperature: resistant > 40°C: not resistant
Key
• resistant: Lifetime several months
• non inherently resistant: Lifetime several weeks
• not resistant: Lifetime several hours resp. early decomposition
EPP1111-0000 27Version: 1.2
Appendix

6.2 Accessories

Mounting
Ordering information Description
ZS5300-0001 Mounting rail (500mmx129mm)
Labeling material, protective caps
Ordering information Description
ZS5000-0010 Protective cap for M8 sockets, IP67 (50 pieces) ZS5100-0000 Inscription labels, unprinted, 4 strips of 10 ZS5000-xxxx Printed inscription labels on enquiry
Cables
A complete overview of pre-assembled cables for EtherCAT Box modules can be found here.
Ordering information Description
ZK700x-xxxx-xxxx
EtherCAT P cable M8 Link to website
Tools
Ordering information Description
ZB8801-0000 Torque wrench for plugs, 0.4…1.0Nm ZB8801-0001 Torque cable key for M8/ wrench size 9 for ZB8801-0000
Further accessories
Further accessories can be found in the price list for fieldbus components from Beckhoff and online at https://www.beckhoff.com.
EPP1111-000028 Version: 1.2
Appendix

6.3 Version identification of EtherCAT devices

Designation
A Beckhoff EtherCAT device has a 14-digit designation, made up of
• family key
• type
• version
• revision
Example Family Type Version Revision
EL3314-0000-0016 EL terminal
(12 mm, non­pluggable connection level)
ES3602-0010-0017 ES terminal
(12 mm, pluggable connection level)
CU2008-0000-0000 CU device 2008 (8-port fast ethernet switch) 0000 (basic type) 0000
3314 (4-channel thermocouple terminal)
3602 (2-channel voltage measurement)
0000 (basic type) 0016
0010 (high­precision version)
0017
Notes
• The elements mentioned above result in the technical designation. EL3314-0000-0016 is used in the example below.
• EL3314-0000 is the order identifier, in the case of “-0000” usually abbreviated to EL3314. “-0016” is the EtherCAT revision.
• The order identifier is made up of
- family key (EL, EP, CU, ES, KL, CX, etc.)
- type (3314)
- version (-0000)
• The revision -0016 shows the technical progress, such as the extension of features with regard to the EtherCAT communication, and is managed by Beckhoff. In principle, a device with a higher revision can replace a device with a lower revision, unless specified otherwise, e.g. in the documentation. Associated and synonymous with each revision there is usually a description (ESI, EtherCAT Slave Information) in the form of an XML file, which is available for download from the Beckhoff web site. From 2014/01 the revision is shown on the outside of the IP20 terminals, see Fig. “EL5021 EL terminal, standard IP20 IO device with batch number and revision ID (since 2014/01)”.
• The type, version and revision are read as decimal numbers, even if they are technically saved in hexadecimal.
Identification number
Beckhoff EtherCAT devices from the different lines have different kinds of identification numbers:
Production lot/batch number/serial number/date code/D number
The serial number for Beckhoff IO devices is usually the 8-digit number printed on the device or on a sticker. The serial number indicates the configuration in delivery state and therefore refers to a whole production batch, without distinguishing the individual modules of a batch.
Structure of the serial number: KKYYFFHH
KK - week of production (CW, calendar week) YY - year of production FF - firmware version HH - hardware version
EPP1111-0000 29Version: 1.2
Appendix
Example with Ser. no.: 12063A02: 12 - production week 12 06 - production year 2006 3A - firmware version 3A 02 ­hardware version 02
Exceptions can occur in the IP67 area, where the following syntax can be used (see respective device documentation):
Syntax: D ww yy x y z u
D - prefix designation ww - calendar week yy - year x - firmware version of the bus PCB y - hardware version of the bus PCB z - firmware version of the I/O PCB u - hardware version of the I/O PCB
Example: D.22081501 calendar week 22 of the year 2008 firmware version of bus PCB: 1 hardware version of bus PCB: 5 firmware version of I/O PCB: 0 (no firmware necessary for this PCB) hardware version of I/O PCB: 1
Unique serial number/ID, ID number
In addition, in some series each individual module has its own unique serial number.
See also the further documentation in the area
• IP67: EtherCAT Box
• Safety: TwinSafe
• Terminals with factory calibration certificate and other measuring terminals
Examples of markings
Fig.14: EL5021 EL terminal, standard IP20 IO device with serial/ batch number and revision ID (since 2014/01)
EPP1111-000030 Version: 1.2
Fig.15: EK1100 EtherCAT coupler, standard IP20 IO device with serial/ batch number
Appendix
Fig.16: CU2016 switch with serial/ batch number
Fig.17: EL3202-0020 with serial/ batch number 26131006 and unique ID-number 204418
EPP1111-0000 31Version: 1.2
Appendix
Fig.18: EP1258-00001 IP67 EtherCAT Box with batch number/ date code 22090101 and unique serial number 158102
Fig.19: EP1908-0002 IP67 EtherCAT Safety Box with batch number/ date code 071201FF and unique serial number 00346070
Fig.20: EL2904 IP20 safety terminal with batch number/ date code 50110302 and unique serial number 00331701
Fig.21: ELM3604-0002 terminal with unique ID number (QR code) 100001051 and serial/ batch number 44160201
EPP1111-000032 Version: 1.2
Appendix

6.3.1 Beckhoff Identification Code (BIC)

The Beckhoff Identification Code (BIC) is increasingly being applied to Beckhoff products to uniquely identify the product. The BIC is represented as a Data Matrix Code (DMC, code scheme ECC200), the content is based on the ANSI standard MH10.8.2-2016.
Fig.22: BIC as data matrix code (DMC, code scheme ECC200)
The BIC will be introduced step by step across all product groups.
Depending on the product, it can be found in the following places:
• on the packaging unit
• directly on the product (if space suffices)
• on the packaging unit and the product
The BIC is machine-readable and contains information that can also be used by the customer for handling and product management.
Each piece of information can be uniquely identified using the so-called data identifier (ANSIMH10.8.2-2016). The data identifier is followed by a character string. Both together have a maximum length according to the table below. If the information is shorter, spaces are added to it. The data under positions 1 to 4 are always available.
The following information is contained:
EPP1111-0000 33Version: 1.2
Appendix
Item
Type of
no.
information
1 Beckhoff order
number
2 Beckhoff Traceability
Number (BTN)
3 Article description Beckhoff article
4 Quantity Quantity in packaging
5 Batch number Optional: Year and week
6 ID/serial number Optional: Present-day
7 Variant number Optional: Product variant
...
Explanation Data
Beckhoff order number 1P 8 1P072222
Unique serial number, see note below
description, e.g. EL1008
unit, e.g. 1, 10, etc.
of production
serial number system, e.g. with safety products
number on the basis of standard products
Number of digits
identifier
S 12 SBTNk4p562d7
1K 32 1KEL1809
Q 6 Q1
2P 14 2P401503180016
51S 12 51S678294104
30P 32 30PF971, 2*K183
incl. data identifier
Example
Further types of information and data identifiers are used by Beckhoff and serve internal processes.
Structure of the BIC
Example of composite information from item 1 to 4 and 6. The data identifiers are marked in red for better display:
BTN
An important component of the BIC is the Beckhoff Traceability Number (BTN, item no.2). The BTN is a unique serial number consisting of eight characters that will replace all other serial number systems at Beckhoff in the long term (e.g. batch designations on IO components, previous serial number range for safety products, etc.). The BTN will also be introduced step by step, so it may happen that the BTN is not yet coded in the BIC.
NOTE
This information has been carefully prepared. However, the procedure described is constantly being further developed. We reserve the right to revise and change procedures and documentation at any time and with­out prior notice. No claims for changes can be made from the information, illustrations and descriptions in this information.
EPP1111-000034 Version: 1.2
Appendix

6.4 Support and Service

Beckhoff and their partners around the world offer comprehensive support and service, making available fast and competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff's branch offices and representatives
Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products!
The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages:
http://www.beckhoff.com
You will also find further documentation for Beckhoff components there.
Beckhoff Headquarters
Beckhoff Automation GmbH & Co. KG
Huelshorstweg 20 33415 Verl Germany
Phone: +49 5246 963 0 Fax: +49 5246 963 198 e-mail: info@beckhoff.com
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of individual Beckhoff products, but also with other, wide-ranging services:
• support
• design, programming and commissioning of complex automation systems
• and extensive training program for Beckhoff system components
Hotline: +49 5246 963 157 Fax: +49 5246 963 9157 e-mail: support@beckhoff.com
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline: +49 5246 963 460 Fax: +49 5246 963 479 e-mail: service@beckhoff.com
EPP1111-0000 35Version: 1.2
More Information:
www.beckhoff.com/epp1111/
Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com
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