Beckett FII 85, AFII 100, AFII 150 User Manual

Oil

Model

AFII 85, AFII 100, AFII 150 Types ‘HLX’ & ‘FBX’ Air Tube Combinations Voltage: 120 volts AC/60 Hz

AFII

Burner

AFII Burner with

Type ‘HLX’ Air Tube

WARNING

Incorrect installation, adjustment, or misuse of this burner could result in death, severe

personal injury, or substantial property damage.

To the Homeowner or Equipment Owner:

Please read and carefully follow all instructions

• provided in this manual regarding your responsibilities in caring for your heating equipment. Contact a professional, qualiﬁ ed service agency

• for installation, start-up or service work.

RWB 6104 BAFII R01 Page 1

Potential for Fire, Smoke and Asphyxiation Hazards

To the Professional, Qualiﬁ ed Installer or Service Agency:

Please read and carefully follow all instructions

• provided in this manual before installing, starting, or servicing this burner or heating system. The Installation must be made in accordance with

• all state and local codes having jurisdiction.

Page 2 RWB 6104 BAFII R01

Table of Contents

General Information

Hazard Deﬁ nitions ........................................................................................................................................4

Owner’s Responsibility ................................................................................................................................4

Information To Be Used Only By Qualiﬁ ed Service Technicians

General Information .........................................................................................................................................5

General Speciﬁ cations………………………………………………………….. .................................................... 5

Notice Special Requirements ...........................................................................................................................5

Inspect/Prepare Installation Site .................................................................................................................5

Clearances to Burner and Appliance ...............................................................................................................5

Inspect Chimney or Direct Vent System .........................................................................................................6

Combustion Air Supply .....................................................................................................................................6

Direct/Sidewall Venting Application ................................................................................................................6

Fuel Line Installation .........................................................................................................................................6

Fuel Line Valves and Filters .............................................................................................................................6

Prepare the Burner ...........................................................................................................................................7

General .........................................................................................................................................................7

Low Fire Rate Bafﬂ e (if speciﬁ ed) ....................................................................................................................7

Mount Burner on Appliance .............................................................................................................................7

Connect Fuel Lines ...........................................................................................................................................7

Wiring Connection Diagram .............................................................................................................................8

Start the Burner and Set Combustion ......................................................................................................8

Start-up Burner ..................................................................................................................................................8

Set Combustion with Test Instruments ...........................................................................................................8

Trained Service Technician’s Regular Maintenance ........................................................................10

Removing Nozzle Line for Service .................................................................................................................10

Nozzle Installation ...........................................................................................................................................11

Check/Adjust Electrodes ................................................................................................................................13

Blower Wheel Replacement ...........................................................................................................................13

Replacement Parts ................................................................................................................. 14

Replacement Parts Diagram ...........................................................................................................................14

Replacement Parts List ...................................................................................................................................15

Beckett Limited Warranty Information ...................................................................................................16

RWB 6104 BAFII R01 Page 3

General Information

To the Owner:

Thank you for purchasing a Beckett burner for

use with your heating appliance. Please pay attention to the Safety Warnings contained within this instruction manual. Keep this manual for your records and provide it to your qualiﬁ ed service agency for use in profession- ally setting up and maintaining your burner

Your burner will provide years of efﬁ cient operation if it

is professionally installed and maintained by a qualiﬁ ed service technician. If at any time the burner does not appear to be operating properly, immediately contact your qualiﬁ ed service agency for consultation.

We recommend annual inspection/service of your

oil heating system by a qualiﬁ ed service agency.

Hazard Deﬁ nitions •

DANGER

avoided, will result in death, serious injury, or property damage.

Indicates an imminently haz-

ardous situation, which, if not

WARNING

Incorrect installation, adjustment,

and use of this burner could result in severe personal injury, death, or substantial property damage from ﬁ re,

carbon monoxide poisoning, soot or explosion.

Contact a professional, qualiﬁ ed service agency for the

installation, adjustment and service of your oil heating system. This work requires technical training, trade experience, licensing or certiﬁ cation in some states and the proper use of special combustion test instruments.

Please carefully read and comply with the following in-

structions:

Never store or use gasoline or other ﬂ ammable

• liquids or vapors near this burner or appliance. Never attempt to burn garbage or refuse in this

• appliance. Never attempt to light the burner/appliance by

• throwing burning material into the appliance. Never attempt to burn any fuel not speciﬁ ed and

• approved for use in this burner. Never restrict the air inlet openings to the burner

• or the combustion air ventilation openings in the room.

Owner’s Responsibility

WARNING

if not avoided, could result in death, severe personal injury, and/or substantial property damage.

CAUTION

not avoided, may result in personal injury or property damage.

Within the boundaries of the hazard warning,

there will be information presented describing consequences if the warning is not heeded and instructions on how to avoid the hazard.

Intended to bring special attention to information, but not

related to personal injury or property damage.

Indicates a potentially

hazardous situation, which,

Indicates a potentially hazardous situation, which, if

NOTICE

WARNING

Incorrect installation, adjustment,

and use of this burner could result in severe personal injury, death, or substantial property damage from

ﬁ re, carbon monoxide poisoning, soot or explosion.

Please read and understand the manual supplied with

this equipment. This equipment must be installed, adjusted and put into operation only by a qualiﬁ ed individual or service agency that is:

Licensed or certiﬁ ed to install and provide technical

• service to oil heating systems.

Experienced with all applicable codes, standards and

• ordinances.

Responsible for the correct installation and commis-

• sion of this equipment.

Skilled in the adjustment of oil burners using combus-

• tion test instruments.

The installation must strictly comply with all applicable

codes, authorities having jurisdiction and the latest revision of the National Fire Protection Association Standard for the installation of Oil-burning Equipment, NFPA 31 (or CSA B139 and B140 in Canada).

Regulation by these authorities take precedence over the

general instructions provided in this installation manual.

Professional Service

Required

Page 4 RWB 6104 BAFII R01

General Speciﬁ cation

•

Table 1 – Burner Speciﬁ cations

Capacity ‘HLX’ Heads

Firing rate: - 0.40 – 1.50 GPH Input: Min./Max - 56,000 /210,000 Btu/h

‘FBX’ Heads Firing rate: - 0.40 – 1.35 GPH Input: Min./Max. - 56,000/189,000 Btu/h

Certiﬁ cation/ Approvals

Fuels U. S No. 1 or No. 2 heating oil only (ASTM

Electrical Power supply - 120 volts AC, 60 Hz, single

Fuel pump Outlet pressure - Note 1 Air tube ATC code - See Table 2

Dimensions (with cover)

*Note 1. See appliance manufacturer’s burner speciﬁ cations for

recommended outlet pressure.

UL certiﬁ ed to comply with ANSI/UL296 &

tested to CSA B140.0

D396) Canada No. 1 stove oil or No. 2 furnace oil only

phase Operating load - 5.8 Amps max Motor - 1/7 hp, 3450 rpm, NEMA 48M frame PSC rotation CCW when facing shaft end Ignition - Continuous duty solid-state igniter

Height (maximum) - 13 inches Width (maximum) - 14 inches Depth - 6-11/16 inches Air tube diameter - 3-1/2 inches

•

For recommended installation practice in Canada,

Concealed damage — If you discover damage to

When contacting Beckett for service information —

Inspect/Prepare Installation Site

•

Provide space around burner and appliance for

Table 2 – Air Tube Combinations (ATC) & Dimensions

ATC codes for usable air tube lengths dim. “A” (Figure 3) Firing rate range (gph)Min-Max

3” 5” 7” 9” ATC Code Head AFII 85 AFII 100 AFII 150 HLX30 HLX50 HLX70 HLX90 HB AF2-6 0.4-0.85 gph 0.65-1.00 gph 0.75-1.35 gph HLX30 HLX50 HLX70 HLX90 HC AF2-9 N/A 0.65-1.00 gph 0.75-1.50 gph

w/stop

Adjustable

- Fixed

Head Design

HLX30 HLX50 HLX70 HLX90 HD AF2-6 0.40-0.85 gph 0.65-1.00 gph 0.75-1.10 gph

Design

screw Head

HLX30 HLX50 HLX70 HLX90 HE AF2-9 N/A 0.65-1.00 gph 0.75-1.35 gph FBX30 FBX50 FBX70 FBX90 HFXS FB0 0.40-0.65 gph 0.55-0.75 gph 0.75-1.00 gph

FBX30 FBX50 FBX70 FBX90 HGXS FB3 0.55-0.85 gph 0.55-1.10 gph 0.85-1.20 gph FBX30 FBX50 FBX70 FBX90 HHXS FB4 N/A 0.75-1.10 gph 1.10-1.25 gph FBX30 FBX50 FBX70 FBX90 HIXS FB6 N/A 0.85-1.15 gph 1.15-1.35 gph

General Information

Notice Special Requirements

refer to the latest version of CSA Standard B139 & B140.

the burner or controls during unpacking, notify the carrier at once and ﬁ le the appropriate claim.

Please record the burner serial number (and have available when calling or writing). You will ﬁ nd the serial number on the silver label located on the left rear of the burner. Refer to Figure 1.

Clearances to Burner and Appliance

ease of service and maintenance. Check the minimum clearances against those shown by the appliance manufacturer and by applicable building codes.

HB 6 slot

RWB 6104 BAFII R01 Page 5

HC 9 slot

HD 6 slot

HE 9 slot

+ 11 hidden pages