Beckett 7559 User Manual
GeniSys
™
24V
PARTS & ACCESSORIES
Model 7559
Advanced 24 Vdc Burner Control
Description / Applications
The Beckett GeniSys
24 Vdc primary safety control for oil burners used in special
applications including, but not limited to, water heaters,
pressure washers, crack sealers and portable heaters having
fi ring rates less than 5.5 GPH. The GeniSys
with a suitable cad cell fl ame sensor to control the oil burner
motor, igniter, and optional solenoid valve. It has 24 volt enable
input compatible with mechanical and high limit switches. It
can provide interrupted or intermittent duty ignition, and it has
a 15 second lockout time on fl ame failure.
TM
24V Advanced Burner Control is a
TM
24V is used
Features
Welded Relay Protection
•
Limited Relight
•
Valve-On Delay / Motor-Off Delay (Field
•
programmable with Beckett’s Contractor Tool)
15 Second Lockout Time
•
Interrupted Ignition
•
Communication Port
•
Lockout Alarm Output
•
Fused Protection
•
Specifications
CAUTION
is Not Within the Ratings Listed in This
Section. Improper Control Operation May
Result.
CAUTION
Electrical Ratings
Inputs:
Voltage: 24 Vdc nominal (21.6 to 30 Vdc)
•
•
Current: 220 mA nominal (230 mA max at 30 Vdc)*
•
Enable Load: 22mA at 24 Vdc
Outputs:
•
Motor:
24 Vdc, 10 full load amps (FLA), 50 locked rotor
amps (LRA)
Igniter: 24 Vdc, 3 A
•
Solenoid Valve: 24 Vdc, 1 A
•
•
Lockout Alarm: 24 Vdc, 1A
*
NOTICE
state. If the red control wire is left powered
without a battery charging system, it can
drain a standard 45 Amp hour automotive
battery in four to six weeks.
Environmental Ratings:
Storage and Operating Ambient Temperature:
•
-40°F to +160°F (-40°C to +71°C)
Moisture: 5 to 95% RH, condensing
•
Do Not Use This Control
in an Application that
Do Not Use This Control
Above 5.5 GPH
The 7559 control draws
40-55mA in the standby
WARNING
A low or erratic power supply could
result in impaired burner operation,
severe delayed ignition or an explosion
inside the heat exchanger resulting in a
burn and/or asphyxiation hazard.
Beckett DC Burners require a
y
continuous supply of 21.6 to 30 volts
DC (at 11 amps for Model ADC or 15
amps for Model SDC), measured at
the burner during operation.
Consult other DC burner
y
manufacturers’ specifi cations for the
correct voltage range.
Special Note: The 7559 Control
y
shuts the burner down if the input
voltage drops to a sustained level
of 20 volts DC, or below. Operation
resumes at a sustained input
voltage of 21 volts DC, or above.
An automotive or small engine
y
charging system that is capable of
supplying the required continuous
voltage/amperage is recommended
with certain road equipment, such
as asphalt hot patchers and similar
applications.
This is especially true while
y
maintaining nominal load temperatures
during idle periods.
Table 1 - Model Guide
Beckett
GeniSys
24V Control
Part No.
7559A 0000 115 sec 0 sec 0 sec
7559P 1530 115 sec 15 sec 30 sec
7559P 152M
7559P 158M
1 Valve-on delay and motor-off delay timings on all models are
programmable with the Beckett Contractor Tool. Other factory
set timings are available. Contact Beckett for alternate
timings.
Maintain Specifi ed
Voltage
Lockout
Time
1
15 sec 15 sec 2 min
1
15 sec 15 sec 8 min
Valve-on
delay
time
Motor-
off
delay
1
time
1
2
Installation/Operation/Maintenance
WARNING
Incorrect installation or misuse of this
control could result in severe personal
injury or death from heavy smoke,
explosion or fi re.
Please read and understand the manual
supplied with this control. This control
must be installed, adjusted and put into
operation only by a qualifi ed individual or
service agency that is:
Licensed or certifi ed to install and
y
provide technical service to oil
heating systems.
Experienced with all applicable
y
codes, standards and ordinances.
Responsible for the correct
y
installation and commission of this
equipment.
Skilled in the adjustment of oil
y
burners using combustion test
instruments.
The installation must strictly comply with
all applicable codes, authorities having
jurisdiction and the latest revision of
the National Fire Protection Association
Standard for the Installation of Oil-Burning
Equipment, NFPA 31 (or CSA-B139 and
CSA-B140 in Canada) for stationary
equipment.
Regulation by these authorities take
precedence over the general instructions
provided in this installation manual.
Professional
Service Required.
WARNING
All heating equipment must
have HIGH LIMIT controls to
protect against excessive
The control must interrupt electrical
power and shutdown the burner, if
operating or safety controls fail and
cause a runaway condition.
y
y
y
y
y
temperature and/or pressure.
Follow the equipment manufacturer’s
wiring diagrams and note all required
safety controls.
Typical safety controls include high
temperature or pressure limits, low
water cutoffs, pressure relief valves
and blocked fl ue sensing switches.
Verify all limit and safety controls are
installed and functioning correctly,
as specifi ed by the manufacturer,
applicable safety standards, codes
and all authorities having jurisdiction.
Insure that the equipment is free of
oil and oil vapor before starting or
resetting the burner.
Do not wire power directly to the
burner motor. Only wire the motor
as shown in Figure 2. If instant
burner heat is required by the
application, purchase or program a
control with a long motor-off delay
time, which will ensure instant heat
if a new call for heat is received
within the motor-off delay time.
Explosion, Fire,
Scald, & Burn Hazard
WARNING
Electrical shock can cause severe
personal injury or death.
Disconnect ALL electrical power to
y
the equipment/burner circuit before
installing or servicing this control.
Provide ground wiring to the
y
equipment, burner and metal control
mounting box.
Perform all wiring in compliance with
y
the National Electrical Code ANSI/
NFPA 70 (Canada CSA C22.1).
GeniSys Control 24V Control Installation and Operation Manual
Electrical Shock
Hazard
Mounting:
■
Mount the control on a 4” x 4” junc-
○
tion box on the burner, or inside the
equipment cabinet. In replacement
applications, mount the new control in
the same location as the old control.
In some replacement applications, it
may be necessary to rotate the control on the 4” x 4” box for best fi t.
Mounting orientation: any orientation
○
is acceptable with the exception of
up-side down.
3
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