I n s t r u c t i o n M a n u a l
M a n u e l d ’ i n s t r u c t i o n s B e t r i e b s a n l e i t u n g
M a n u a l e d ’ i s t r u z i o n e
G4
G e n e s i s ® 
4
Hydro - Pneumatic Power Tool
Druckluf tgerät
Outil oléo - pneumatique
Attrezzo oleopneumatico
C o n t e n t s
Safety Instructions |
4 |
Servicing the Tool |
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Specifications |
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Daily / Weekly |
16 |
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Moly Lithium Grease EP 3753 Safety Data |
16 |
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Tool Specification |
5 |
Molykote® 55m Grease Safety Data |
17 |
Tool Dimensions |
5 |
Molykote® 111 Grease Safety Data |
17 |
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Service Kit |
18 |
Intent of Use |
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Maintenance |
18 |
Range of Fasteners |
6 |
Nose Equipment |
18 |
Part Numbering |
6 |
Dismantling the Tool |
19 |
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Head Assembly |
19 |
Putting into Service |
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Pneumatic Piston Assembly |
20 |
Air Supply |
7 |
Air Valve |
20 |
Operating Procedure - All fasteners except |
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Rotary Valve |
21 |
Avtainer® and Maxlok® |
7 |
Trigger |
21 |
Operating Procedure - Avtainer® and Maxlok® |
8 |
Stop Plate Assembly (71213-03900) |
22 |
Nose Assemblies |
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General Assembly of Base Tool |
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Nose Tip Selection |
9 |
General Assembly |
24 |
Fitting Instructions - All Nose Assemblies except |
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Parts List |
25 |
Avtainer® and Maxlok® |
9 |
Priming |
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Nose Tips |
10 - 13 |
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Type 1 Standard |
10 |
Oil Details |
26 |
Avseal® II Nose Tip |
11 |
Hyspin® VG 32 Oil Safety Data |
26 |
Type 2 Limited Access |
12 |
Priming Kit |
26 |
Type 3 Aerospace |
12 |
Priming Procedure |
27 |
Type 6 Hemlok®/Interlock® |
12 |
Fault Diagnosis |
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Type 5 Avtainer® |
13 |
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Maxlok® |
13 |
Symptom, Possible Cause and Remedy |
28 |
Fitting Instructions for Avtainer® and Maxlok® |
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Français |
33 |
Nose Assemblies |
14 |
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Servicing Instructions for all Nose Assemblies |
14 |
Deutsch |
63 |
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Accessories |
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Italiano |
93 |
Stem Deflector |
15 |
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Preparing the Base Tool for use with Stem Deflector |
15 |
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Extension |
15 |
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LIMITED WARRANTY
Avdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product being installed, maintained and operated in accordance with product literature and instructions, and (2) confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited warranty for a period of twelve (12) months following Avdel’s delivery of the product to the direct purchaser from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the defective Goods for replacement or refund for the purchase price at Avdel’s option. THE FOREGOING EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.
Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
3
S a f e t y I n s t r u c t i o n s
This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool.
1Do not use outside the design intent.
2Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.
3Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification.
4The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Avdel UK Limited with your training requirements.
5The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be directed to Avdel UK Limited.
6The precautions to be observed when using this tool/machine must be explained by the customer to all operators.
7Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.
8Do not operate a tool/machine that is directed towards any person(s) or the operator.
9Always adopt a firm footing or a stable position before operating the tool/machine.
10Ensure that vent holes do not become blocked or covered.
11The operating pressure shall not exceed 7 bar.
12Do not operate the tool if it is not fitted with a complete nose assembly or swivel head unless specifically instructed otherwise.
13Care shall be taken to ensure that spent stems are not allowed to create a hazard.
14Vacuum Air MUST be turned off using the Trigger before removing the Stem Collector Bottle which MUST be emptied when half full.
15The Tool MUST NOT be operated with the Stem Collector Bottle removed.
16If the nG4 tool is fitted with a stem deflector, it should be rotated until the aperture is facing away from the operator and other person(s) working in the vicinity.
17When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.
18Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept dry and clean for best possible grip.
19When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent start up.
20Excessive contact with hydraulic fluid oil should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly.
21C.O.S.H.H. data for all hydraulic oils and lubricants is available on request from your tool supplier.
4
S p e c i f i c a t i o n s
E n g l i s h
To o l S p e c i f i c a t i o n
Air Pressure |
Minimum - Maximum |
5-7 bar |
Free Air Volume Required |
@ 5.5 bar |
4.3 litres (0.15 cu ft) |
Stroke |
Minimum |
17 mm |
Pull Force |
@ 5.5 bar |
18.68 kN (4200 lbf) |
Cycle Time |
Approximately |
1.2 seconds |
Noise Level |
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75 dB(A) |
Weight |
Including nose equipment |
2.3 kg |
Vibration |
Less than |
2.5 m/s2 |
To o l D i m e n s i o n s
Note: Stem Collector Short Version Bottle is an accessory part number 71213-03810.
Dimensions in millimetres
5
I n t e n t o f U s e
R a n g e o f F a s t e n e r s
nG4 is a hydro-pneumatic tool designed to place Avdel® breakstem fasteners at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries. It can place all fasteners listed opposite.
The tool features a vacuum system for fastener retention and trouble free collection of the spent stems regardless of tool orientation.
A complete tool is made up of three separate elements which will be supplied individually. See diagram below.
NOSE EQUIPMENT MUST BE FITTED AS DESCRIBED ON PAGE 9.
FASTENER |
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FASTENER SIZE ( MMIN |
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4.3 |
4.8 |
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3/16 – |
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1/4 |
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3/8 – |
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AVEX® |
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STAVEX ® |
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AVINOX®II |
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AVIBULB® |
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BULBEX® |
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T-LOK ® |
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AVDEL® SR |
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INTERLOCK® |
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HEMLOK® |
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MAXLOK® |
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AVTAINER ® |
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AVDEL® |
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MBC® |
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MBC®/LC |
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AVSEAL® II |
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QTM RIVET |
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TTM RIVET |
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CHERRYMATE TM |
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KLAMPTITETM |
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KLAMPTITETMKTR |
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*LOCKBOLT |
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* For 3/16 and 1/4 Lockbolt equipment refer to separate Data Sheet 07900-00795.
P a r t N u m b e r i n g
1 |
The part number of the base tool remains the same whichever nose assembly, or nose tip is fitted. See the General Assembly |
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pages 24 and 25. |
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2 |
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This single nose assembly will allow placing of non-aerospace fasteners by simply selecting the appropriate |
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nose tip from the range of Type 1 Nose Tips. Other nose assemblies are available for applications with |
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restricted access, for aerospace |
and special fasteners see table page 12. |
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3 |
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The nose tip part number relates to a specific fastener. If access to the application is |
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restricted, some extended nose tips are available. See table page 12. |
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NOSE TIP |
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see note 3 |
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1 |
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= COMPLETE TOOL |
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NOSE ASSEMBLY |
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71233-00 . |
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* |
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71210-15000 |
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1 |
BASE TOOL |
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71233-02000 |
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* ADD 3 DIGITS FROM THE LAST COLUMN OF A NOSE TIP TABLE ON PAGE 10, 11 or 12.
6
P u t t i n g i n t o S e r v i c e |
E n g l i s h |
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A i r S u p p l y |
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All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum effective working pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4 inch.
STOP COCK |
TAKE OFF POINT |
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(USED DURING MAINTENANCE |
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FROM |
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OF FILTER/REGULATOR OR LUBRICATION UNITS) |
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MAIN SUPPLY |
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3 METRES MAXIMUM |
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1012 |
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MAIN SUPPLY |
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DRAIN POINT |
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PRESSURE REGULATOR |
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PERMISSABLE |
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AND FILTER (DRAIN DAILY) |
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O p e r a t i n g P ro c e d u re - A l l f a s t e n e r s e x c e p t A v t a i n e r ® a n d M a x l o k ® |
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• Ensure that the correct nose assembly suitable for the fastener is |
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fitted. |
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• Connect the tool to the air supply. |
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• Insert the fastener stem into the nose of the tool. If using a |
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standard nose assembly, the fastener should remain held in by the |
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vacuum system. |
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• Bring the tool with the fastener to the application so that the |
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protruding fastener enters squarely into the hole of the |
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application. |
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• Fully actuate the trigger. The tool cycle will broach the fastener |
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and with standard nose assemblies the broken stem will be |
Do not use tool when Stem |
projected to the rear of the tool into the collector bottle. |
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• A partial rotation and pull movement removes the collector bottle. |
Collector Bottle is removed |
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The Trigger should be lifted to cut-off the vacuum supply air prior |
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to removing the collector bottle. |
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• To minimise air consumption, the trigger should be ‘lifted’ to cut-off the vacuum air supply if the tool is not to be used for a period of time.
Lift Trigger to cut-off the vacuum air supply.
7
P u t t i n g i n t o S e r v i c e
O p e r a t i n g P ro c e d u re
AVTAINER® AND MAXLOK®
•Ensure that the correct nose assembly is fitted see page 13.
•Connect the tool to the air supply.
•Push the Maxlok® or Avtainer® stem through the application hole.
•Place the collar on the stem (orientation as shown below).
•Keeping the head of the stem against the application, push the tool onto the protruding stem.
•Fully depress the trigger. One cycle will ensure that the collar is swaged into the lock grooves of the stem and that the stem breaks at the breaker groove.
•Release the trigger. The tool completes its cycle by pushing itself off the collar and the spent stem will be pushed to the rear of the tool on insertion of the next fastener.
Placing AVTAINER® |
Placing MAXLOK® |
8
N o s e A s s e m b l i e s
E n g l i s h
N o s e T i p S e l e c t i o n
I M P O R T A N T
Nose assemblies do NOT include nose tips. Nose tips must be ordered separately.
A tool must always be fitted with the correct nose assembly and nose tip for your fastener and must be ordered separately, refer to the ‘NOSE TIPS’ tables on pages 10 to 13.
If your application presents no access restriction use a Type 1 nose tip unless you are placing aerospace fasteners which require a Type 3 nose tip, Avtainer® a Type 5, Hemlok® and 1/4” Interlock® a Type 6. Maxlok® requires a special nose assembly which does not make use of any nose tip, see pages 10 to 13.
Dimensions ‘A’ and ‘B’ will help you assess the suitability of a particular nose tip.
You should also check that the dimensions of the nose casing will not restrict access to your application. If access is restricted Type 2 nose tips with extra reach, are available for some fasteners. Refer to the table on page 12.
It is essential that a fastener-compatible nose assembly and nose tip are fitted prior to operating the tool (no nose tip with Maxlok®).
F i t t i n g I n s t r u c t i o n s - A l l N o s e A s s e m b l i e s e x c e p t A v t a i n e r ® a n d M a x l o k ®
I M P O R T A N T
The air supply must be disconnected when fitting or removing nose assemblies.
Item numbers in bold refer to nose assembly components in all nose tip tables.
•Lightly coat Jaws 4 with Moly Lithium grease*.
•Drop Jaws 4 into Jaw Housing 3 or Chuck Collet 9 depending on which nose assembly you are using.
•Insert Jaw Spreader 5 into Jaw Housing 3 or insert Front Spring Guide 10 into Chuck Collet 9.
•Locate Buffer 6 on Jaw Spreader 5.
•Locate Spring 7 onto Jaw Spreader 5 or onto Front Spring Guide 10.
•Screw Rear Spring Guide 11 into Chuck Collet 9.
•Fit Locking Ring 8 onto the Jaw Spreader Housing of the tool.
•Holding tool pointing down, screw the assembled Jaw Housing or Chuck Collet onto the Jaw Spreader Housing and tighten with spanner*.
•Screw the nose tip into Nose Casing 1 and tighten with spanner*.
•Place Nose Casing 1 over Jaw Housing 3 or Chuck Collet 9 and screw onto the tool, tightening with spanner*.
S e r v i c i n g I n s t r u c t i o n s
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose assembly and nose tips as they will need regular replacement.
Use Spanner 07900-00849 (supplied with the tool) to assist when servicing the nose assembly.
•Remove the nose equipment using the reverse procedure to the ‘Fitting instructions’.
•Any worn or damaged part should be replaced.
•Clean and check wear on Jaws.
•Ensure that neither the Jaw Spreader nor the Front Spring Guide is distorted.
•Check Spring 7 is not distorted.
•Assemble according to fitting instructions above.
*Item included in the nG4 Service Kit. For complete list see page 18.
9
N o s e A s s e m b l i e s
N o s e T i p s
T Y P E 1
N O S E T I P S
1In inches then in millimetres.
2Head forming nose tips for use with countersunk heads ONLY.
3Long nose tip for deep placing.
4Material of the body then of the stem. 'Al' is the abbreviation for Aluminium.
5Domehead.
6Countersunk.
N O S E A S S E M B LY part nº 71210-15000
ITEM |
DESCRIPTION |
PART Nº |
1 |
NOSE CASING |
07340-00306 |
2 |
'O' RING |
07003-00067 |
3 |
JAW HOUSING |
07340-00304 |
4 |
JAWS |
71210-15001 |
5 |
JAW SPREADER |
07498-04502 |
6 |
BUFFER |
71210-05001 |
7 |
SPRING |
07500-00418 |
8 |
LOCKING RING |
07340-00327 |
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F A S T E N E R |
N O S E T I P ( m m ) |
see |
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NAME |
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Ø1 |
MATERIAL |
PART Nº |
'A' |
'B' |
below |
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AVEX® |
3/16 |
4.8 |
Aluminium |
07381 |
- 04701 |
12 . 7 |
2 . 8 … 0 1 0 |
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Large flange |
3/16 |
4.8 |
Aluminium |
07340 |
- 04800 |
19 . 0 |
3 . 3 … 0 1 6 |
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3/16 |
4.8 |
Steel |
07490 |
- 04401 |
12 . 7 |
3 . 3 … 0 1 7 |
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3/16 |
4.8 |
Aluminium |
07340 - 06601 2 |
12 . 7 |
4 . 1 … 0 1 5 |
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1/4 |
6.4 |
Aluminium |
07612 |
- 02001 |
12 . 7 |
3 . 3 … 0 2 1 |
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STAVEX® |
3/16 |
4.8 |
Steel |
07381 |
- 04701 |
19 . 0 |
3 . 3 … 0 1 6 |
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Countersunk |
3/16 |
4.8 |
Steel |
07381 |
- 04701 |
12 . 7 |
2 . 8 … 0 1 0 |
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3/16 |
4.8 |
Stainless Steel |
07381 |
- 04701 |
12 . 7 |
2 . 8 … 0 1 0 |
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Large flange |
3/16 |
4.8 |
Steel |
07340 |
- 04800 |
12 . 7 |
2 . 8 … 0 1 0 |
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BULBEX® |
3/16 |
4.8 |
Aluminium |
71220 |
- 16080 |
12 . 7 |
2 . 8 … 0 1 0 |
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AVINOX® II |
3/16 |
4.8 |
Stainless Steel |
07498 |
- 01401 |
12 . 7 |
4 . 8 … 0 8 2 |
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T-LOK ® |
– |
4.3 |
Steel |
07340 |
- 06201 |
12 . 7 |
3 . 3 … 1 2 0 |
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3/16 |
4.8 |
Steel |
07340 |
- 06201 |
12 . 7 |
3 . 3 … 1 2 0 |
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AVIBULB® |
3/16 |
4.8 |
Steel |
07498 |
- 01401 |
12 . 7 |
4 . 8 … 0 8 2 |
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– |
6.0 |
Steel |
07612 |
- 02001 |
12 . 7 |
3 . 3 … 0 2 1 |
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AVDEL® SR |
3/16 |
4.8 |
Any |
07348 - 07001 5 |
12 . 7 |
5 . 7 … 0 6 2 |
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1/4 |
6.4 |
Any |
71220 |
- 60001 |
12 . 7 |
3 . 3 … 0 6 3 |
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Countersunk |
3/16 |
4.8 |
Any |
71210 - 16050 6 |
12 . 7 |
5 . 7 … 0 6 4 |
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INTERLOCK® |
3/16 |
4.8 |
Any |
07381 |
- 04701 |
12 . 7 |
2 . 8 … 0 1 0 |
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Q™ RIVET |
3/16 |
4.8 |
Any |
07340 |
- 06201 |
12 . 7 |
3 . 3 … 1 2 0 |
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1/4 |
6.4 |
Any |
07612 |
- 02001 |
12 . 7 |
3 . 3 … 0 2 1 |
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CHERRYMATE® |
3/16 |
4.8 |
Any |
07340 |
- 06201 |
12 . 7 |
3 . 3 … 1 2 0 |
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1/4 |
6.4 |
Any |
07612 |
- 02001 |
12 . 7 |
3 . 3 … 0 2 1 |
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T™ RIVET |
3/16 |
4.8 |
Al/Al4 |
703 - A - 25 - 6TA |
15 . 9 |
9 . 5 … 3 8 0 |
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Large flange |
3/16 |
4.8 |
Al/Al4 |
703 - B - 21 |
12 . 7 |
8 . 0 … 3 8 1 |
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Large flange |
3/16 |
4.8 |
Al/Steel4 |
703 - A - 25 - 6T |
15 . 9 |
9 . 5 … 3 8 3 |
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3/16 |
4.8 |
Al/Steel4 |
703 - B - 26 |
12 . 7 |
9 . 0 … 3 8 4 |
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Large flange |
1/4 |
6.4 |
Al/Al4 |
743 - A - 25 - 8TA |
17 . 5 |
11 . 2 … 3 8 5 |
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1/4 |
6.4 |
Al/Al4 |
743 - B - 21 |
12 . 7 |
8 . 0 … 3 8 6 |
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Large flange |
1/4 |
6.4 |
Al/Steel4 |
743 - A - 25 - 8T |
16 . 7 |
10 . 2 … 3 8 7 |
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1/4 |
6.4 |
Al/Steel4 |
743 - B - 26 |
12 . 7 |
8 . 3 … 3 8 8 |
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KLAMPTITE™KTR |
3/16 |
4.8 |
Al Alloy |
71220 - 16060 |
12 . 7 |
4 . 8 … 5 0 0 |
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1/4 |
6.4 |
Al Alloy |
71220 - 16061 |
12 . 7 |
4 . 8 … 5 0 1 |
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KLAMPTITE™ |
3/16 |
4.8 |
Al Alloy |
07381 - 04701 |
12 . 7 |
2 . 8 … 0 1 0 |
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1/4 |
6.4 |
Al Alloy |
07162 - 02001 |
12 . 7 |
2 . 8 |
… 0 2 1 |
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22.9 |
A |
COMPLETE TOOL |
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PART NUMBER : |
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B |
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precede with |
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7 |
6 5 |
4 3 |
2 |
1 |
61 |
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71233-00 |
10
N o s e A s s e m b l i e s
E n g l i s h
N o s e T i p s
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A V S E A L ®I I |
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N O S E T I P S |
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F A S T E N E R |
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NOSE |
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N O S E T I P ( m m ) |
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see |
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NAME |
Ø |
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MATERIAL |
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ASSEMBLY |
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PART Nº |
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'A' |
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'B' |
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below |
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AVSEAL®II |
– |
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7.0 |
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Standard Al. Alloy - Flush Nose Tip |
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71210 |
- 16100 |
71210 - 16105 |
12 |
. 7 |
2 . 5 |
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… 410 |
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– |
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7.0 |
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Standard Al. Alloy - 2mm Extended Nose Tip |
71210 |
- 16100 |
71210 - 16109 |
12 |
. 7 |
5 . 4 |
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… 411 |
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– |
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7.0 |
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Standard Al. Alloy - 8mm Extended Nose Tip |
71210 |
- 16100 |
71210 - 16113 |
12 |
. 7 |
11 . 4 |
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… 412 |
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– |
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8.0 |
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Standard & Low Pressure - Flush Nose Tip |
71220 |
- 16100 |
71230 - 16102 |
14 |
. 3 |
2 . 5 |
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… 413 |
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– |
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8.0 |
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Standard & Low Pressure - 2mm Ext Nose Tip |
71220 |
- 16100 |
71220 - 16103 |
14 |
. 3 |
5 . 4 |
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… 414 |
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– |
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8.0 |
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Standard & Low Pressure - 8mm Ext Nose Tip |
71220 |
- 16100 |
71230 - 16104 |
14 |
. 3 11 . 4 |
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… 415 |
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– |
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9.0 |
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Standard Al. Alloy - Flush Nose Tip |
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71230 |
- 15800 |
71230 - 16102 |
14 |
. 3 |
2 . 5 |
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… 416 |
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– |
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9.0 |
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Standard Al. Alloy - 2mm Extended Nose Tip |
71230 |
- 15800 |
71230 - 16104 |
14 |
. 3 |
5 . 4 |
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… 417 |
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– |
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9.0 |
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Standard Al. Alloy - 8mm Extended Nose Tip |
71230 |
- 15800 |
71230 - 16106 |
14 |
. 3 |
11 . 4 |
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… 418 |
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– |
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10.0 |
Standard & Low Pressure - Flush Nose Tip |
71230 |
- 16100 |
71230 - 16103 |
14 |
. 3 |
2 . 5 |
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… 419 |
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– |
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10.0 |
Standard & Low Pressure - 2mm Ext Nose Tip |
71230 |
- 16100 |
71230 - 16105 |
14 |
. 3 |
5 . 4 |
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… 420 |
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– |
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10.0 |
Standard & Low Pressure - 8mm Ext Nose Tip |
71230 |
- 16100 |
71230 - 16107 |
14 |
. 3 11 . 4 |
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… 421 |
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– |
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9.0 |
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Low Pressure Al. Alloy - Flush Nose Tip |
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71220 |
- 16100 |
71220 - 16105 |
13 |
. 9 |
3 . 3 |
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… 430 |
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– |
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9.0 |
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Low Pressure Al. Alloy - 2mm Ext Nose Tip |
71220 |
- 16100 |
71220 - 16106 |
13 |
. 9 |
5 . 4 |
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… 431 |
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– |
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9.0 |
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Low Pressure Al. Alloy - 8mm Ext Nose Tip |
71220 |
- 16100 |
71220 - 16107 |
13 |
. 9 |
11 . 4 |
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… 432 |
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– |
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10.0 |
Low Pressure Al. Alloy - Flush Nose Tip |
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71230 |
- 15800 |
71230 - 16109 |
13 |
. 9 |
3 . 3 |
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… 433 |
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– |
10.0 |
Low Pressure Al. Alloy - 2mm Ext Nose Tip |
71230 |
- 15800 |
71230 - 16112 |
13 |
. 9 |
5 . 4 |
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… 434 |
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– |
10.0 |
Low Pressure Al. Alloy - 8mm Ext Nose Tip |
71230 |
- 15800 |
71230 - 16115 |
13 |
. 9 |
11 . 4 |
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… 435 |
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– |
11.0 |
Low Pressure Al. Alloy - Flush Nose Tip |
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71230 |
- 16100 |
71230 - 16110 |
17 |
. 3 |
3 . 3 |
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… 436 |
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– |
11.0 |
Low Pressure Al. Alloy - 2mm Ext Nose Tip |
71230 |
- 16100 |
71230 - 16113 |
17 |
. 3 |
5 . 4 |
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… 437 |
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– |
11.0 |
Low Pressure Al. Alloy - 8mm Ext Nose Tip |
71230 |
- 16100 |
71230 - 16116 |
17 |
. 3 |
11 . 4 |
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… 438 |
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– |
12.0 |
Low Pressure Al. Alloy - Flush Nose Tip |
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71230 |
- 16100 |
71230 - 16111 |
17 |
. 3 |
3 . 3 |
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… 439 |
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– |
12.0 |
Low Pressure Al. Alloy - 2mm Ext Nose Tip |
71230 |
- 16100 |
71230 - 16114 |
17 |
. 3 |
5 . 4 |
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… 440 |
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– |
12.0 |
Low Pressure Al. Alloy - 8mm Ext Nose Tip |
71230 |
- 16100 |
71230 - 16117 |
17 |
. 3 |
11 . 4 |
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… 441 |
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N O S E A S S E M B LY |
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N O S E A S S E M B LY |
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part nº 71210-16100 |
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part nº 71220-16100 |
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COMPLETE TOOL |
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ITEM |
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DESCRIPTION PART Nº |
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ITEM |
DESCRIPTION PART Nº |
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A |
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PART NUMBER : |
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1 |
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NOSE CASING |
07340-00306 |
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1 |
NOSE CASING |
07340-00306 |
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precede with 71233-00. |
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2 |
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'O' RING |
07003-00067 |
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2 |
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'O' RING |
07003-00067 |
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B |
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3 |
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JAW HOUSING |
07430-00304 |
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3 |
JAW HOUSING |
07612-02003 |
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4 |
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JAWS |
71210-16101 |
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4 |
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JAWS |
71220-16120 |
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5 |
JAW SPREADER |
07498-04502 |
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JAW SPREADER |
07498-04502 |
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BUFFER |
71210-05001 |
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BUFFER |
07498-03003 |
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SPRING |
07500-00418 |
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SPRING |
07500-00418 |
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8 |
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LOCKING RING |
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07340-00327 |
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8 |
LOCKING RING |
07340-00327 |
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22.9 |
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N O S E A S S E M B LY |
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N O S E A S S E M B LY |
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part nº 71230-15800 |
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part nº 71230-16100 |
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ITEM |
DESCRIPTION PART Nº |
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ITEM |
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DESCRIPTION PART Nº |
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1 |
NOSE CASING |
07340-00306 |
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1 |
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NOSE CASING |
07340-00306 |
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2 |
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'O' RING |
07003-00067 |
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2 |
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'O' RING |
07003-00067 |
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3 |
JAW HOUSING |
07612-02003 |
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3 |
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JAW HOUSING |
07612-02003 |
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4 |
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JAWS |
07612-02002 |
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4 |
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JAWS |
71230-16101 |
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5 |
JAW SPREADER |
07498-04502 |
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5 |
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JAW SPREADER |
07498-04502 |
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6 |
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BUFFER |
07498-03003 |
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6 |
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BUFFER |
07948-03003 |
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7 |
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SPRING |
07500-00418 |
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7 |
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SPRING |
07500-00418 |
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8 |
LOCKING RING |
07340-00327 |
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8 |
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LOCKING RING |
07340-00327 |
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11
N o s e A s s e m b l i e s
N o s e T i p s
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T Y P E 2 |
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F A S T E N E R |
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N O S E |
T I P ( m m ) |
see |
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NAME |
Ø1 |
MATERIAL |
PART Nº |
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'A' |
'B' |
below |
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AVEX® |
3/16 |
4.8 |
Aluminium |
0 7 3 4 0 - 0 2 8 0 7 |
1 2 . 7 1 0 . 0 |
… 0 1 4 |
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N O S E T I P S |
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3/16 |
4.8 Steel |
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0 7 3 4 0 - 0 7 3 0 1 |
1 2 . 7 1 1 . 8 |
… 0 1 8 |
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BULBEX® |
3/16 |
4.8 |
Aluminium |
0 7 3 4 0 - 0 2 8 0 7 |
1 2 . 7 1 0 . 0 |
… 0 1 4 |
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T-LOK® |
– |
4.3 |
Steel |
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0 7 2 4 1 - 0 7 1 0 1 |
1 2 . 7 1 0 . 0 |
… 1 2 1 |
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N O S E A S S E M B L Y |
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3/16 |
4.8 |
Steel |
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0 7 2 4 1 - 0 7 1 0 1 |
1 2 . 7 |
1 0 . 0 |
… 1 2 1 |
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1 In inches then in millimetres. |
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part nº 71210-15200 |
TYPE 2 NOSE TIPS ARE EXTENDED |
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ITEM |
DESCRIPTION |
PART Nº |
A |
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COMPLETE TOOL |
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TO ALLOW ACCESS INTO |
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PART NUMBER : |
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1 |
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NOSE CASING |
07340-02804 |
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APPLICATIONS WHERE TYPE 1 |
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precede with |
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2 |
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'O' RING |
07003-00067 |
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B |
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NOSE TIPS WILL NOT REACH. |
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71233-00 |
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3 |
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JAW HOUSING |
07340-00304 |
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4 |
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JAWS |
71210-15001 |
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5 |
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JAW SPREADER |
07498-04502 |
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6 |
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BUFFER |
71210-05001 |
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22.9 |
7 |
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SPRING |
07500-00418 |
9 10 |
8 |
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7 |
6 5 4 |
3 2 |
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8 |
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LOCKING RING |
07340-00327 |
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1 |
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58.3 |
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9 |
JAW SPREADER HOUSING |
71210-02101 |
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10 |
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'O' RING |
07003-00277 |
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NOTE: Items 9 & 10 are not required when assembling Type 2 or 3 Nose Tips to base tool nG4 (71233-02000).
T Y P E 3
N O S E T I P S
N O S E A S S E M B L Y part nº 71210-15300
ITEM |
DESCRIPTION |
PART Nº |
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1 |
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NOSE CASING |
07344-02001 |
2 |
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'O' RING |
07003-00067 |
3 |
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JAW HOUSING |
07340-00304 |
4 |
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JAWS |
71210-15001 |
5 |
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JAW SPREADER |
07498-04502 |
6 |
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BUFFER |
71210-05001 |
7 |
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SPRING |
07500-00418 |
8 |
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LOCKING RING |
07340-00327 |
9 |
JAW SPREADER HOUSING |
71210-02101 |
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10 |
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'O' RING |
07003-00277 |
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F A S T E N E R |
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N O S E T I P ( m m ) |
see |
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NAME |
Ø1 |
MATERIAL |
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PART Nº |
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'A' |
'B' |
below |
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AVDEL® |
3/16 |
4.8 |
Aluminium |
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71210 - 16036 |
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12 . 7 |
2 . 5 |
… 2 9 3 |
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3/16 |
4.8 |
Aluminium O |
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71210 - 16037 |
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12 . 7 |
2 . 5 |
… 2 9 4 |
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3/16 |
4.8 |
Stainless Steel |
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71220 - 16038 |
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12 . 7 |
2 . 4 |
… 2 9 5 |
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MBC® |
3/16 |
4.8 |
Any |
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07340 - 06901 |
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12 . 7 |
5 . 1 |
… 3 1 0 |
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MBC L/C® |
3/16 |
4.8 |
Any |
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07344 - 04701 |
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12 . 7 |
4 . 6 |
… 3 2 0 |
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1 In inches then in millimetres. |
O Oversize |
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TYPE 3 NOSE TIPS ARE SPECIFICALLY |
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A |
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COMPLETE TOOL |
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FOR THE AEROSPACE FASTENERS |
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PART NUMBER : |
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LISTED ABOVE. |
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B |
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precede with |
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71233-00 |
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22.9 |
9 |
10 |
8 |
7 |
6 5 4 |
3 |
2 |
1 |
56.3 |
NOTE: Items 9 & 10 are not required when assembling Type 2 or 3 Nose Tips to base tool nG4 (71233-02000).
T Y P E 6
N O S E T I P S
F A S T E N E R |
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N O S E T I P ( m m ) |
see |
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NAME |
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Ø1 |
MATERIAL |
PART Nº |
'A' |
'B' |
above |
HEMLOK® |
1/4 |
6.4 |
Any |
07612 - 02001 |
14 . 3 |
3 . 6 |
… 2 6 1 |
INTERLOCK® |
1/4 |
6.4 |
Any |
07612 - 02001 |
14 . 3 |
3 . 6 |
… 2 6 1 |
STAVEX ® |
1/4 |
6.4 |
Any |
07612 - 02001 |
14 . 3 |
3 . 6 |
… 2 6 1 |
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N O S E A S S E M B L Y |
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COMPLETE TOOL |
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part nº 71230-15800 |
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A |
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PART NUMBER : |
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ITEM |
DESCRIPTION |
PART Nº |
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B |
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precede with |
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71233-00 |
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1 |
NOSE CASING |
07340-00306 |
1 In inches then in millimetres. |
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2 |
'O' RING |
07003-00067 |
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3 |
JAW HOUSING |
07612-02003 |
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4 |
JAWS |
07612-02002 |
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22.9 |
5 |
JAW SPREADER |
07498-04502 |
8 |
7 |
6 5 4 |
3 |
2 |
1 |
61 |
6 |
BUFFER |
07498-03003 |
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7 |
SPRING |
07500-00418 |
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8 |
LOCKING RING |
07340-00327 |
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12
N o s e A s s e m b l i e s |
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E n g l i s h |
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N o s e T i p s |
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T Y P E 5 A V T A I N E R ® - |
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F A S T E N E R |
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N O S E |
T I P ( m m ) |
see |
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NAME |
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Ø1 |
MATERIAL |
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PART Nº |
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'A' |
'B' |
below |
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AVTAINER® |
3/8 |
9.6 |
Steel |
07498 - 00802 |
19 . 1 |
4 . 1 |
… 2 4 3 |
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N O S E T I P |
1 In inches then in millimetres |
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N O S E A S S E M B L Y part nº 71230-15600 |
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COMPLETE TOOL |
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ITEM |
DESCRIPTION |
PART Nº |
ITEM |
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DESCRIPTION |
PART Nº |
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A |
PART NUMBER : |
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1 |
NOSE CASING |
07498-00501 |
10 |
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FRONT SPRING GUIDE |
07498-00803 |
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2 |
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'O' RING |
07003-00067 |
7 |
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SPRING |
07500-02005 |
B |
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precede with |
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9 |
CHUCK COLLET |
07498-00801 |
11 |
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REAR SPRING GUIDE |
07498-00503 |
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71233-00 |
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4 |
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JAWS |
07220-02302 |
8 |
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LOCKING RING |
07340-00327 |
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13 VAC SHUT-OFF STOP NUT ASSY |
71233-20200 |
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20.6 |
13 |
8 |
11 |
7 |
10 |
4 |
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9 |
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2 |
1 |
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98.5 |
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M A X L O K ® - |
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F A S T E N E R |
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N O S E A S S E M B LY |
see |
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NAME |
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Ø1 |
MATERIAL |
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PART Nº |
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below |
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N O N O S E T I P |
MAXLOK® 3/16 |
4.8 |
All |
07610 - 02000 |
… 3 7 1 |
1/4 |
6.4 |
All |
07610 - 02100 |
… 3 7 2 |
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1 In inches then in millimetres |
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NOSE ASSEMBLY
part nº 07610-02000 for 3/16 " ø
ITEM |
DESCRIPTION |
PART Nº |
9 |
CHUCK COLLET |
07610-02002 |
4 |
JAWS |
07610-02003 |
10 |
SPRING GUIDE |
07220-02104 |
7 |
SPRING |
07610-02107 |
8 |
LOCKING RING |
07610-02004 |
12 |
ANVIL |
07610-02001 |
13 |
VAC SHUT-OFF STOP NUT ASSY |
71233-20200 |
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NOSE ASSEMBLY
part nº 07610-02100 for 1/4 " ø
ITEM |
DESCRIPTION |
PART Nº |
9 |
CHUCK COLLET |
07610-02102 |
4 |
JAWS |
07610-02103 |
10 |
SPRING GUIDE |
07220-02104 |
7 |
SPRING |
07610-02107 |
8 |
LOCKING RING |
07610-02004 |
12 |
ANVIL |
07610-02101 |
13 VAC SHUT-OFF STOP NUT ASSY |
71233-20200 |
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COMPLETE TOOL PART NUMBER : precede with 71233-00
The three adapting components illustrated below left are not included in the nose assembly part number.
Each item must be ordered separately, using individual part numbers.
13 |
8 |
10 |
7 |
10 |
4 |
9 |
12 |
MAXLOK® NOSE ASSEMBLIES will place both the ordinary flange collar and the large flange collars.
07610-00501
CHUCK COLLET ADAPTOR
71230-02063 ANVIL ADAPTOR
07610-00307 ANVIL NUT
THE THREE COMPONENTS ILLUSTRATED LEFT ARE ESSENTIAL WHEN FITTING A MAXLOK® NOSE ASSEMBLY TO THE G4 TOOL.
READ MAXLOK® 'FITTING INSTRUCTIONS' PAGE 14.
ANVIL ADAPTOR |
ANVIL NUT |
19
64.5
CHUCK COLLET ADAPTOR
13
N o s e A s s e m b l i e s
F i t t i n g i n s t r u c t i o n f o r A v t a i n e r |
® |
a n d M a x l o k |
® |
N o s e A s s e m b l i e s |
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I M P O R T A N T
The air supply must be disconnected when fitting or removing any nose assembly unless specifically instructed otherwise.
The air vacuum extraction system MUST be disabled by fitting Vacuum ‘Shut-Off’ Stop Nut 71233-20200 before operating a nG4 tool with a Maxlok® or Avtainer® nose assembly.
Refer to the ‘Operating Procedure’ for Avtainer® and Maxlok®, page 8.
AVTAINER®
Item numbers in bold refer to the general assembly and parts list pages 24 and 25. Other items numbers refer to the ‘Type 5 Nose Tip’ table page 13.
•Remove Jaw Spreader Housing 41, ‘O’ ring 12, Locknut 40, Vacuum Sleeve 42 and Seal Housing 52.
•Screw Vacuum ‘Shut-off’ Stop Nut Assy 13 onto Head Piston 36. (Items 40, 42 and 52 are not refitted).
•Replace Jaw Spreader Housing 41 and ‘O’ Ring 12.
•Lightly coat jaws 4 with Moly Lithium grease*.
•Drop jaws 4 into Chuck Collet 9.
•Insert Front Spring Guide 10 into Chuck Collet 9.
•Locate Spring 7 onto Front Spring Guide 10.
•Screw Rear Spring Guide 11 into Chuck Collet 9.
•Fit Locking Ring 8 onto the Jaw Spreader Housing of the tool.
•Screw the assembled Chuck Collet onto the Jaw Spreader Housing and tighten with spanner.
•Screw the Nose Tip into Nose Casing 1 and tighten with spanner*.
•Place Nose Casing 1 with ‘O’ Ring 2 over Chuck Collet 9 and screw onto the tool, tightening with spanner*
MAXLOK®
When fitting a Maxlok® nose assembly, the base tool must be adapted using three auxiliary components illustrated page 13 and Vacuum ‘Shut-off’ Stop Nut Assembly 13, must be fitted.
Item numbers in bold refer to the general assembly and parts list pages 26-27. Other items numbers refer to the ‘Maxlok® No Nose Tip’ table page 12.
•Remove Jaw Spreader Housing 41, ‘O’ Ring 12, and Vacuum Sleeve 42. Seal housing 52 and Locknut 40. (None of the above parts are refitted).
•Screw Vacuum Shut-off ‘Stop Nut’ 13 onto Head Piston 36.
•Substitute Jaw Spreader Housing 1 with Chuck Collet Adaptor 07610-00501. Tighten fully onto piston before tightening the Stop Nut 13 against it.
•Fit Locking Ring 8 onto the Chuck Collet Adaptor.
•Lightly coat Jaws 4 with Moly Lithium grease.
•Drop Jaws 4 into Chuck Collet 9.
•Insert one Spring Guide 10 into Chuck Collet 9.
•Locate Spring 7 onto the Spring Guide already in place.
•Drop the other Spring Guide 10 into Spring 7.
•Holding tool pointing down, screw the assembled Chuck Collet onto the Chuck Collet Adaptor and tighten with spanner.
•Screw Anvil Adaptor 71230-02063 into the Head Assembly.
•Place Anvil 12 over Chuck Collet 9 and lock into place with Anvil Nut 07610-00307.
S e r v i c i n g I n s t r u c t i o n s f o r a l l N o s e A s s e m b l i e s
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose assembly and nose tips as they will need regular replacement.
•Remove the nose assembly using the reverse procedure to the ‘Fitting instructions’.
•Any worn or damaged part should be replaced.
•Clean and check wear on jaws.
•Ensure that the jaw spreader is not distorted.
•Check that the spring is not distorted.
•On nose assemblies for Maxlok® and Avtainer® check that the spring guides are not distorted.
•On nose assemblies for Maxlok® check that the anvil is neither cracked nor has any scoring or corrosion marks on the inside face of the concave shape at the front end.
•Assemble according to fitting instructions.
* Item included in the nG4 service kit. For complete list see page 18
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
14
A c c e s s o r i e s
E n g l i s h
S t e m D e f l e c t o r
The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows:
Preparing the Base Tool for use with Stem Deflector
The airline must be disconnected before any servicing or dismantling.
‘Sealed’ Nut 71213-02200 replaces Locknut 40 (to cut-off air supply to Vacuum System) as follows:
• Loosen Locknut 40 using |
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16mm A Spanner. |
41 |
40 |
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• Unscrew and remove both Jaw |
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Spreader Housing 41 and |
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Locknut 40. |
|
71213-20101 |
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• Replace Locknut 40 with |
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||
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ADAPTOR |
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‘Sealed’ Nut 71213-02200, |
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36 |
|
screw ‘Sealed” Nut onto Piston |
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||
|
07340-00342 |
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36. |
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STEM DEFLECTOR |
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• Jaw Spreader Housing 41 |
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must be tightened onto Piston |
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36, finally tightening ‘Sealed’ |
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Nut against it. |
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• Remove the Stop Plate |
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Assembly (page 22) by |
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unscrewing Screws 89 (2 off). |
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Note: If Pintail Deflector is used with Maxlok® equipment then Seal Housing 52 will need to be removed and Stop Nut 71233-20200 fitted instead of ‘Sealed’ Nut 71213-02200.
•Fit Stem Deflector (07340-00342) into Adaptor (71213-20101).
•Push the assembled Stem Deflector and Adaptor over Bottle Adaptor 32 and align with the cut-out feature.
E x t e n s i o n
STEM DEFLECTOR 07340-00342
SEALED NUT 
71213-02200
ADAPTOR 71213-20101
STEM DEFLECTOR: 71213-20100
Fitted between the tool and the nose assembly the extension allows access into deep channels.
•To fit the extension, remove any nose assembly components.
•Screw the inner extension to Jaw Spreader Housing 41.
•Screw the outer onto Head Assembly 58.
•Fit the nose assembly onto the extension.
INNER |
OUTER |
|
MAXLOK®/EXTENSION 71230-20300 EXTENSION PART NUMBER 71210-20300
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
15
S e r v i c i n g t h e To o l
I M P O R T A N T
Read Safety Instructions on page 4.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
The tool shall be examined regularly for damage and malfunction.
D a i l y
•Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours.
•Check for air leaks. If damaged, hoses and couplings should be replaced.
•If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose to the tool. If there is a filter, drain it.
•Check that the nose assembly or swivel head is correct for the fastener to be placed.
•Check the stroke of the tool meets the minimum specification (page 5). The last step of the Priming Procedure on page 25 explains how to measure the stroke.
•Either a stem collector or a stem deflector must be fitted to the tool unless using a swivel head.
•Check that Base Cover 31 is fully tightened onto Body 30.
•Stem Collector Bottle: ‘O’ Rings 20 and 28 to be checked for wear, cleaned and lubricated with Molykote® 55m.
We e k l y
•Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly Lithium grease before assembling.
•Check for oil leaks and air leaks in the air supply hose and fittings.
M o l y L i t h i u m G re a s e E P 3 7 5 3 S a f e t y D a t a
Grease can be ordered as a single item, the part number is shown in the Service Kit page 18.
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner. INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.
Environment
Scrape up for burning or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves
Storage
Away from heat and oxidising agent.
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
16
S e r v i c i n g t h e To o l
E n g l i s h
M o l y k o t e ® 5 5 m G re a s e S a f e t y D a t a
First Aid
SKIN:
Flush with water. Wipe off.
INGESTION:
No first aid should be needed.
EYES:
Flush with water.
Fire
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or fine water spray.
Water can be used to cool fire exposed containers.
Environment
Do not allow large quantities to enter drains or surface waters.
Methods for cleaning up: Scrape up and place in suitable container fitted with a lid. The spilled product produces an extremely slippery surface.
Harmful to aquatic organisms and may cause long-term adverse effects in the aquatic environment. However, due to the physical form and water - insolubility of the product the bioavailability is negligible.
Handling
General ventilation is recommended. Avoid skin and eye contact.
Storage
Do not store with oxidizing agents. Keep container closed and store away from water or moisture.
M o l y k o t e ® 1 1 1 G re a s e S a f e t y D a t a
First Aid
SKIN:
No first aid should be needed.
INGESTION:
No first aid should be needed.
EYES:
No first aid should be needed.
INHALATION:
No first aid should be needed.
Fire
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or fine water spray.
Water can be used to cool fire exposed containers.
Environment
No adverse effects are predicted.
Handling
General ventilation is recommended. Avoid eye contact.
Storage
Do not store with oxidizing agents. Keep container closed and store away from water or moisture.
17
S e r v i c i n g t h e To o l
S e r v i c e K i t
For an easy complete service, Avdel offers the complete service kit below.
SERVICE KIT : 71210-99990 |
Spanners are specified in inches and across flats unless otherwise stated |
|||
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PART N |
DESCRIPTION |
|
PART N |
DESCRIPTION |
07900-00667 |
PISTON SLEEVE |
|
07900-00008 |
7/16 x 1/2 SPANNER |
07900-00692 |
TRIGGER VALVE EXTRACTOR |
|
07900-00012 |
9/16 x 5/8 SPANNER |
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|
07900-00015 |
5/8 x 11/16 SPANNER |
07900-00670 |
BULLET |
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||
07900-00672 |
'T' SPANNER |
|
07900-00686 |
PEG SPANNER |
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|
07900-00677 |
SEAL EXTRACTOR |
07900-00706 |
'T' SPANNER SPIGOT |
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07900-00684 |
GUIDE TUBE |
|
07900-00698 |
STOP NUT |
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07900-00700 |
PRIMING PUMP |
07900-00685 |
INSERTION ROD |
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||
07900-00351 |
3 MM ALLEN KEY |
|
07992-00020 |
GREASE - MOLYLITHIUM E.P.3753 |
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|
GREASE - MOLYKOTE® 55M |
07900-00469 |
2.5 MM ALLEN KEY |
|
07992-00075 |
|
07900-00158 |
2 MM PIN PUNCH |
|
07900-00755 |
GREASE - MOLYKOTE® 111 |
07900-00164 |
CIRCLIP PLIERS |
|
07900-00850 |
PIN SPANNER |
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07900-00898 |
VALVE HOOK |
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M a i n t e n a n c e
(Annually or every 500,000 cycles whichever is the soonest)
Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or recommended. All ‘O’ rings and seals should be renewed and lubricated with Molykote® 55m grease for pneumatic sealing or Molykote® 111 for hydraulic sealing.
I M P O R T A N T
Read Safety Instructions on page 4.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
The tool shall be examined regularly for damage and malfunction.
The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Before proceeding with dismantling, empty the oil from the tool following the first three steps of the ‘Priming Procedure’ on page 26.
Prior to dismantling the tool it is necessary to remove the nose equipment. For instructions see the nose assemblies section, pages 9 to 14.
For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.
After any dismantling REMEMBER to prime the tool see page 26 and to fit an appropriate nose assembly see pages 9 to 14.
N o s e E q u i p m e n t
•Unscrew Nose Casing 1 and Nose Tip.
•Unscrew Jaw Housing 3 and remove Jaws 4, Jaw Spreader 5, Spring 7 and Buffer 6.
•Inspect all components. Renew all damaged or worn parts.
•Clean all parts and apply Moly Lithium Grease EP 3753 (07992-00020) to taper bore of Jaw Housing 3.
•Insert Jaws 4, Jaw Spreader 5, Spring 7 and Buffer 6 into Jaw Housing 3 and assemble onto Jaw Spreader Housing 41*.
•Screw Nose Tip into Nose Casing and tighten.
Item numbers in bold refer to Nose Tip Tables on pages 10 to 13.
41* refers to illustration on page 24.
18
S e r v i c i n g t h e To o l
E n g l i s h
D i s m a n t l i n g t h e To o l
Before dismantling the tool the oil must be emptied from it.
•With the air supply switched OFF at ON/OFF Valve Assembly 62 remove Bleed Screw 1 and Bonded Seal 6.
•Insert tool over a suitable container, switch air supply ON and actuate tool.
•Oil will expel from bleed screw orifice into container.
•Switch air supply OFF after all oil is expelled.
This operation must have the Bleed Screw orifice facing away from the person performing this operation.
H e a d A s s e m b l y
•Twist and pull off Stem Collector Bottle Assembly 25. See illustration on page 7.
•Remove Stop Plate Assembly 104 by unscrewing Screws 89 2 off.
•Unscrew Retaining Nut 50.
•Pull off Bottle Adaptor Assembly 32 together with ‘O’ Rings 20 and 28.
•Remove End Cap Assembly 35 together with ‘O’ Ring 97 and Lip Seal 9.
•Remove Spring 91.
•Loosen Locknut 40 with a spanner* and unscrew Jaw Spreader Housing 41 together with ‘O’ Ring 12.
•Remove Locknut 40 together with ‘O’ Rings 19 and 15, withdraw Vacuum Sleeve 42..
•Push Head Piston 36 to the rear and out of Head Assembly 58 taking care not to damage the cylinder bore
•Remove Seal Retainer 43. Push Lip Seal 8 and Bearing Tape 26 to the rear and out of Head Assembly 58 taking care not to damage the cylinder bore.
•Remove Seal Housing 52 and Lip Seal 2.
Assemble in reverse order noting the following points:
•Place Lip Seal 8 onto the insertion rod* ensuring correct orientation. Locate the guide tube* into the head of the tool and push the insertion rod* with the seal in place through the guide tube*. Pull the insertion rod* out and then the guide tube*.
•After fitting Lip Seals 11, ‘O’ Rings 18 and Bearing Tape 27 onto the Head Piston 36 ensuring correct orientation, lubricate the cylinder bore and place the piston sleeve* into the back of Head Assembly 58. Slide the bullet* onto the threaded part of Head Piston 36 and push the piston with the seals through the piston sleeve* as far as it will go. Slide the bullet* off the piston and remove piston sleeve*.
•Jaw Spreader Housing 41 must be fully tightened onto Head Piston 36 before tightening Locknut 40 against it.
•Reprime in accordance with the instructions on page 26.
* Item included in the nG4 Service Kit. For complete list see page 18.
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
19
S e r v i c i n g t h e To o l
P n e u m a t i c P i s t o n A s s e m b l y
•Remove ‘ON/OFF’ valve assembly 62.
•Clamp the body of the inverted tool ACROSS THE AIR INLET BOSSES in a vice fitted with soft jaws.
•Pull off Rubber Boot 48.
•Using the peg spanner* unscrew Base Cover 31.
•Unscrew Nyloc Nuts 67 (2 off) and remove Base Plate Assembly 65.
•Remove Cylinder Liner 37 together with Sealing Washers 29 (2 off) and ‘O’ Rings 66 (2 off).
•Remove Pneumatic Piston Assembly 57 together with ‘O’ Ring 75, Lip Seal 90 (3 off) and Guide Ring 51.
•Engage the Seal Extractor* into Intensifier Seal Assembly 63 and withdraw Seal Assembly from intensifier tube of the Head Assembly 58. Assemble in reverse order to dismantling.
* seals should be checked for damage and replaced as necessary. Lubricate Pneumatic seals with Molykote® 55m Grease and Hydraulic seals with Molykote® 111 Grease.
A i r Va l v e
Dismantling
•Remove Pneumatic Piston Assembly 57 as described above in Pneumatic Piston Assembly.
•Using Spanner (07900-00672), and Location Spigot (07900-00671). Unscrew Clamp Nut 39 and remove together with Top Plate Assembly 44 together with Tie Rods 56, Transfer Tube Assembly 61, ‘O’ Rings 14 and Silencer 53.
•Remove tool from vice and separate Body 30 from Handle Assembly 64. Remove ‘O’ ring 17.
•Push out the Valve Seat 34, from the Body 30, together with ‘O’ Rings 14.
•Pull out Valve Spool Assembly 59 from Handle Assembly 64. Remove ‘O’ Ring 7 from handle counterbore.
Assembly
Assemble in reverse order to Dismantling Instructions
•Seals should be checked for damage and replaced if necessary, lubricated with Molykote® 55M Grease.
•Apply Loctite® 243 to Clamp Nut 39 and tighten to torque 11ftlb (14.91 Nm)
I M P O R T A N T
Check the tool against daily and weekly servicing.
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
* Item included in the nG4 Service Kit. For complete list see page 18.
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
20
S e r v i c i n g t h e To o l
E n g l i s h
R o t a r y Va l v e
Dismantling
•Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33.
•Remove Pneumatic Piston Assembly 57 as described in Pneumatic Piston Assembly, see page 20.
•Using Spanner (07900-00672), and Location Spigot (07900-00671), unscrew Clamp Nut 39 and remove together with Top Plate Assembly 44 together with Tie Rods 56, Transfer Tube Assembly 61, seperate Body 30 from Handle Assembly 64. Remove ‘O’ Rings 16 and 17 NOTE ORIENTATION OF ROTARY VALVE 38.
•Seperate Head Assembly 58 from Handle Assembly 64. NOTE ORIENTATION OF ROTARY VALVE 38
•Push out Rotary Valve 38 together with ‘O’ Rings 5.
Assemble in reverse order to Dismantling Instructions noting the following:
•Seals should be checked for damage and replaced if necessary, lubricated with Molykote® 55m grease.
•Ensure Rotary Valve 38 is assembled in correct orientation, align pins with forks on the Trigger 33. See illustration below.
Tr i g g e r
Dismantling
•Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33.
•Unscrew Trigger Valve 21 using trigger valve extractor (0900-00692).
Assemble in reverse order to Dismantling Instructions noting the following:
•When assembling Trigger 33 the trigger forks locate on the pins each side of the Rotary Valve 38.
•Ensure Rotary Valve 38 is orientated correctly. See illustration below.
38
33
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
21
S e r v i c i n g t h e To o l
S t o p P l a t e A s s e m b l y ( 7 1 2 1 3 - 0 3 9 0 0 )
Assembly (see illustration below)
•Place ‘O’ Ring 2 into the recess in Housing 5 retain in position using grease Molykote® 55.
•Assemble ‘O’ Ring 4 onto Piston 1 and push assembly into Housing 5 making sure it is in as far as it will go.
•Position the slot in Piston 1 parallel to the step face in Housing 5.
•Slide Plate Shut Off 3 into the assembled parts 1, 2, 4, and 5. Retain parts in place using grease Molykote® 55.
•Place ‘O’ Ring 4 into the recess of Cover Plate 6 retain in position using grease Molykote® 55.
•Place Spring 7 into position locate using the recesses in both Plate Shut Off 3 and Bottle Adaptor Assembly 32*.
•Position the above assembled parts onto Bottle Adaptor Assembly 32*.
•Secure in position using two Screws 89*.
*see pages 24 and 25.
ITEM DESCRIPTION
1 PISTON
2‘O’ RING
3PLATE SHUT OFF
4‘O’ RING
5HOUSING
6COVER PLATE
7SPRING
4 |
2 |
32* |
4 |
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1 |
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3 |
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5 |
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89* |
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6 |
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7 |
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OPEN |
CLOSED |
22
N o t e s
23
24 |
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Assy |
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'X' |
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91 13 28 |
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41 |
12 |
40 |
100 |
52 58 2 26 8 1,6 |
43 11 |
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45 |
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74 |
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35 Assy |
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5 |
38 |
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104 Assy |
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73 |
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25 Assy |
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42 |
19 |
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71 |
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15 |
B |
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B |
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46 |
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Suspension |
B - B |
72 |
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Assy 33 |
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36 |
9 |
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Ring |
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21 |
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17 |
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97 |
32 |
20 |
50 |
89 |
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H - H |
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98 |
7 |
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64 Assy |
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18 |
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27 |
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99 |
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A |
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14 |
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17 |
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Assy 59 |
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4 |
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24 |
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63 Assy |
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4 |
22 |
96 |
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14 |
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62 Assy |
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16 |
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44 |
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Detail 'X' |
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37 |
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39 |
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53 |
34 |
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14 |
53 |
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Assy 61 |
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HH |
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HH |
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76 |
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76 |
23 |
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51 |
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49 |
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56 |
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Assy 57 |
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30 |
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79 |
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80 |
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90 |
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75 |
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31 |
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A |
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48 |
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77 |
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A - A |
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65 Assy |
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90 |
67 |
29 |
66 |
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0 0 0 2 0 - 3 3 2 1 7 l o To e s a B f o y l b m e s s A l a r e n e G
25
71233-02000 PARTS LIST |
* These are minimum recommended levels of spares based on regular servicing |
||||||||
ITEM |
PART Nº |
DESCRIPTION |
QTY SPARES |
ITEM |
PART Nº |
DESCRIPTION |
|
QTY SPARES |
|
01 |
71230-02041 |
BLEED SCREW |
1 |
43 |
71230-02019 |
SEAL RETAINER |
|
1 |
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||||||||
02 |
07003-00333 |
LIP SEAL |
1 |
44 |
71213-02010 |
TOP PLATE ASSEMBLY |
|
1 |
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04 |
07003-00127 |
'O' RING |
1 |
45 |
71210-02022 |
SUSPENSION RING |
|
1 |
|
05 |
07003-00189 |
'O' RING |
2 |
46 |
71210-02024 |
TRIGGER PIN |
|
1 |
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06 |
07003-00194 |
M5 BONDED SEAL |
1 |
48 |
71221-02007 |
RUBBER BOOT |
|
1 |
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07 |
07003-00271 |
'O' RING |
1 |
49 |
71233-02027 |
LABEL |
|
1 |
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08 |
07003-00273 |
LIP SEAL |
1 |
50 |
71213-02028 |
RETAINING NUT |
|
1 |
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09 |
07003-00274 |
LIP SEAL |
1 |
51 |
71230-03205 |
GUIDE RING |
|
1 |
|
11 |
07003-00341 |
LIP SEAL |
1 |
52 |
71210-02104 |
SEAL HOUSING |
|
1 |
|
12 |
07003-00277 |
'O' RING |
1 |
53 |
71210-02031 |
SILENCER |
|
2 |
|
13 |
07003-00278 |
'O' RING |
1 |
56 |
71221-02004 |
TIE ROD |
|
2 |
|
14 |
07003-00281 |
'O' RING |
3 |
57 |
71231-03210 |
PNEUMATIC PISTON ASSEMBLY |
|
1 |
|
15 |
07003-00204 |
'O' RING |
1 |
58 |
71233-03300 |
HEAD ASSEMBLY |
|
1 |
|
16 |
07003-00287 |
'O' RING |
1 |
59 |
71210-03400 |
VALVE SPOOL ASSEMBLY |
|
1 |
|
17 |
07003-00288 |
'O' RING |
2 |
61 |
71230-03600 |
TRANSFER TUBE ASSEMBLY |
|
1 |
|
18 |
07003-00342 |
'O' RING |
2 |
62 |
71210-03700 |
ON/OFF VALVE ASSEMBLY |
|
1 |
|
19 |
07003-00310 |
'O' RING |
1 |
63 |
71230-03800 |
INTENSIFIER SEAL ASSEMBLY |
|
1 |
|
20 |
07003-00415 |
'O' RING |
1 |
64 |
71213-02013 |
HANDLE ASSEMBLY |
|
1 |
|
21 |
07005-00088 |
TRIGGER VALVE |
1 |
65 |
71221-02014 |
BASE PLATE ASSEMBLY |
|
1 |
|
22 |
07005-01274 |
1/8" BSP PLUG |
1 |
66 |
07003-00027 |
'O' RING |
|
2 |
|
23 |
07008-00010 |
6" FLEXIBLE HOSE |
1 |
67 |
07002-00108 |
M6 NYLOC NUT |
|
2 |
|
24 |
07007-00224 |
3mm DIAx10mm SPIROL PIN |
2 |
71 |
71221-20105 |
MODIFIED COUNTER |
|
1 |
|
25 |
71213-03800 |
STEM COLLECTOR BOTTLE ASSEMBLY |
1 |
72 |
71221-20101 |
COUNTER MOULDING |
|
1 |
|
26 |
71213-02021 |
BEARING TAPE - PISTON ROD |
1 |
73 |
71221-20103 |
MOULDING RETAINING NUT |
|
2 |
|
27 |
71213-02022 |
BEARING TAPE - PISTON |
1 |
74 |
71221-20102 |
SPECIAL M4 SCREW |
|
2 |
|
28 |
07003-00416 |
'O' RING |
1 |
75 |
07003-00182 |
'O' RING |
|
1 |
|
29 |
71221-02006 |
SEALING WASHER |
2 |
76 |
07002-00163 |
WASHER |
|
2 |
|
30 |
71223-02001 |
BODY MACHINED |
1 |
77 |
07007-01993 |
CENTRE POLE MAGNET |
|
1 |
|
31 |
71221-02002 |
BASE COVER |
1 |
79 |
71221-20104 |
M5 X 19 COUNTERSUNK SCREW |
|
1 |
|
32 |
71213-03000 |
BOTTLE ADAPTOR ASSEMBLY |
1 |
80 |
07002-00098 |
M5 NYLOK NUT |
|
1 |
|
33 |
71213-02008 |
TRIGGER ASSEMBLY |
1 |
89 |
07001-00677 |
SCREW |
|
2 |
|
34 |
71210-02009 |
VALVE SEAT |
1 |
90 |
07003-00274 |
LIP SEAL |
|
3 |
|
35 |
71233-02025 |
END CAP ASSEMBLY |
1 |
91 |
07490-03002 |
SPRING |
|
1 |
|
36 |
71233-02121 |
HEAD PISTON |
1 |
96 |
07003-00268 |
'O' RING |
|
1 |
|
37 |
71221-02008 |
CYLINDER LINER |
1 |
97 |
07003-00398 |
'O' RING |
|
2 |
|
38 |
71213-02012 |
ROTARY VALVE |
1 |
98 |
07003-00042 |
'O' RING |
|
1 |
|
39 |
71210-02014 |
CLAMP NUT |
1 |
99 |
71210-03401 |
VALVE BODY |
|
1 |
|
|
|
|
|
|
|
|
|
|
|
40 |
71230-02015 |
LOCKNUT |
1 |
100 |
07007-01503 |
LABEL BOOK SYMBOL |
|
1 |
|
41 |
71210-02101 |
JAW SPREADER HOUSING |
1 |
103 |
07900-00844 |
TOOL INSTRUCTION MANUAL |
|
1 |
|
42 |
71230-02102 |
VACUUM SLEEVE |
1 |
|
|
|
|
|
|
104 |
71213-03900 |
STOP PLATE ASSEMBLY |
|
1 |
|
||||
|
|
|
|
|
|
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|
|
|
0 0 0 2 0 - 3 3 2 1 7 r o F t s i L s t r a P
h s i l g n E
P r i m i n g
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.
O i l D e t a i l s
The recommended oil for priming is Hyspin® VG32 available in 0.5 litre (part number 07992-00002) or one gallon containers (part number 07992-00006). Please see safety data below.
H y s p i n ® V G 3 2 O i l S a f e t y D a t a
First Aid
SKIN:
Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact requires no immediate attention.
INGESTION:
Seek medical attention immediately. DO NOT induce vomiting. EYES:
Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.
Fire
Flash point 232°C. Not classified as flammable.
Suitable extinguishing media: CO2, dry powder, foam or water fog. DO NOT use water jets.
Environment
WASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation. SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.
Handling
Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.
Storage
No special precautions.
P r i m i n g K i t
To enable you to follow the priming procedure opposite, you will need to obtain a Priming Kit:
PRIMING KIT : 07900-00688
PART Nº |
DESCRIPTION |
07900-00351 |
3mm ALLEN KEY |
07900-00700 |
PRIMING PUMP |
07900-00224 |
4mm ALLEN KEY |
07900-00698 |
STOP NUT |
|
|
07900-00734 |
STOP NUT - MAXLOK® |
26
P r i m i n g |
E n g l i s h |
|
P r i m i n g P ro c e d u re |
|
|
|
|
|
I M P O R T A N T
DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55.
REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.
All operations should be carried out on a clean bench, with clean hands in a clean area. Ensure that the new oil is perfectly clean and free from air bubbles.
Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.
•Switch OFF air supply at ON/OFF Valve Assembly 62.
•Remove all nose equipment. (see pages 9 and 14)
•Remove Bleed Screw 1 and Bonded Seal 6.
•Invert tool over suitable container, switch ON air supply at ON/OFF Valve Assembly 62 and actuate tool.
•Residual oil in the tools hydraulic system will empty through bleed screw orifice.
CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR OR OTHER PERSONNEL.
•Switch air supply OFF at ON/OFF Valve Assembly 62.
•Screw priming pump (07900-00700) into bleed screw port, utilising Bonded Seal 6.
•Actuate Priming Pump by pressing down and releasing several times until resistance is evident and the Head Piston starts to move rearward.
ENSURE PUMP IS KEPT ‘SQUARE’ TO BLEED SCREW PORT DURING PRIMING OPERATION TO PREVENT BREAKAGE OF BLEED NIPPLE ON PRIMING PUMP.
•Remove the Priming Pump, surplus oil will expel from bleed screw port.
•Replace the Bleed Screw 1 together with Bonded Seal 6.
•Switch ON air supply at ON/OFF Valve Asembly 62.
•Check that the stroke of the Head Piston reaches specification. If not repeat above procedure.
•Switch OFF air supply and refit nose equipment. (see pages 9 to 14).
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
27
F a u l t D i a g n o s i s
|
Y M P T O M |
P O S S I B L E C A U S E |
R E M E D Y |
|
PA G E R E F |
|
||
|
Sy m p t o m |
P o s s i b l e C a u s e |
R e m e d y |
P a g e R e f |
|
|||
|
|
|
|
|
|
|
|
|
|
More than one |
|
|
|
|
|
||
Air leak |
Tighten joints or replace components |
|
|
|
||||
|
operation of the |
Insufficient air pressure |
Adjust air pressure to within specification |
|
5 |
|
||
|
trigger needed to |
|
|
|
|
|
|
|
|
Worn or broken jaws |
Fit new jaws |
|
9 to 14 |
|
|||
|
place fastener |
Low oil level or air in oil |
Prime tool |
|
26, 27 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
Build up of dirt inside the nose assembly |
Service nose assembly |
|
14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Tool will not grip |
Worn or broken jaws |
Fit new jaws |
|
9 to 14 |
|
||
|
stem of fastener |
Build up of dirt inside the nose assembly |
Service nose assembly |
|
14 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
Loose jaw housing |
Tighten against locking ring |
|
8 |
|
|
|
|
|
Weak or broken spring in nose assembly |
Fit new spring |
|
9 to 14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Incorrect component in nose assembly |
Identify and replace |
|
9 to 14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Jaws will not release |
|
Build up of dirt inside the nose assembly |
Service nose assembly |
|
9 |
|
|
|
broken stem of |
Jaw housing, nose tip or nose casing |
|
|
|
|
||
|
fastener |
not properly seated |
Tighten nose assembly |
|
9 to 14 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
Weak or broken spring in nose assembly |
Fit new spring |
|
9 to 14 |
|
|
|
|
|
Air or oil leak |
Tighten joints or replace components |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Low oil level or air present in oil |
Prime tool |
|
26, 27 |
|
|
Cannot feed next |
|
|
|
|
|
||
Broken stems jammed inside tool |
Empty stem collector |
|
7 |
|
||||
|
fastener |
|
Check jaw spreader is correct |
|
9 to 14 |
|
||
|
|
|
|
|
Adjust air pressure to within specification |
|
5 |
|
|
|
|
|
|
|
|
||
|
Slow cycle |
Low air pressure |
Adjust air pressure to within specification |
|
5 |
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
Build up of dirt inside the nose assembly |
Service nose assembly |
|
14 |
|
|
|
|
|
|
|
|
||
|
Tool fails to operate |
|
|
|
|
|
|
|
|
No air pressure |
Connect and adjust to within specification |
5 |
|
||||
|
|
|
|
Damaged Trigger Valve 21 |
Replace |
|
21 |
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
Fastener fails to break |
Insufficient air pressure |
Adjust air pressure to within specification |
|
5 |
|
||
|
|
|
|
Fastener outside tool capability |
Use more powerful Genesis tool. |
|
|
|
|
|
|
|
|
Contact Avdel |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Low oil level or air present in oil |
Prime tool |
|
26, 27 |
|
Item numbers in bold refer to the general assembly drawing and parts list on pages 24 and 25.
Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
28
N o t e s
29
N o t e s
30
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