Avdel 0753 MKII, 07532 MKII, 07530 MKII User Manual

I n s t r u c t i o n M a n u a l

M a n u e l d ’ i n s t r u c t i o n s B e t r i e b s a n l e i t u n g

M a n u a l e d ’ i n s t r u z i o n e

0753TYPE

7 5 3 M k I I t y p e

7 5 3 0 - 0 7 5 3 2

H y d ro - P n e u m a t i c P o w e r To o l D r u c k l u f t g e r ä t

O u t i l o l é o - p n e u m a t i q u e A t t re z z o o l e o p n e u m a t i c o

C o n t e n t s

Safety Rules	4	Maintenance
		Dismantling 07530-02200 MkII	24-25
Specifications		Dismantling 07532-02200 MkII	26-27
Specification for 0753 MkII Type Tool	5	General Assembly and Parts List 07530-02200 MkII	28-29
Specification for 07531 Intensifier	5	General Assembly and Parts List 07532-02200 MkII	30-31
		Intensifier 07531-02200	32-33
Intent of Use	6	Pilot valve 07005-00590 Spares Information	34-35
Tool Dimensions	7
		Priming
Putting into Service		Oil Details	36
Air Supply	8	Hyspin VG 32 and AWS 32 Oil Safety Data	36
Mechanical Cursors	9	Priming Procedure	36
Cursor	10
Loading and Re-loading the Tool	10-11	Fault Diagnosis
Operating Procedure	11	Symptom, Possible Cause & Remedy	37
Mandrel Follower Springs Identification	12
and Orientation		Français	41
		Deutsch	79
Nose Assemblies		Italiano	117
Nose Jaws	13
Selecting a Nose Jaw	14
Nose Jaw Selection Tables	15-16
Mandrels and Mandrel Follower Springs	17
Chobert® and Grovit® Selection Tables	17-18
Briv® Selection Tables	19-20
Mandrel Head Types and 'P' Length	20
Avlug®, Avsert®, Avtronic® and Rivscrew®	21
Selection Tables
Servicing the Tool
Daily / Weekly	22
Moly Lithium Grease EP 3735 Safety Data	22
Service Kit	23

Warranty

Avdel installation tools carry a 12 month warranty against defects caused by faulty materials or workmanship, the warranty period commencing from the date of delivery confirmed by invoice or delivery note.

The warranty applies to the user/purchaser when sold through an authorised outlet, and only when used for the intended purpose. The warranty is invalidated if the installation tool is not serviced, maintained and operated according to the instructions contained in the Instruction and Service Manuals.

In the event of a defect or failure, and at its sole discretion, Avdel undertakes only to repair or replace faulty components.

Avdel policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

3

S a f e t y R u l e s

This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool.

1Do not use outside the design intent.

2The Hand Tool and Intensifier have been tested as separate items and combined. They must only be used together and under no circumstances for any other purposes.

3Do not use equipment with this tool/machine other than that recommended and supplied by Avdel.

4Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel or their representatives, shall be the customer’s entire responsibility. Avdel will be pleased to advise upon any proposed modification.

5The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Avdel with your training requirements.

6The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be directed to Avdel.

7The precautions to be observed when using this tool/machine must be explained by the customer to all operators.

8Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.

9Do not operate a tool/machine that is directed towards any person(s) or the operator.

10Always adopt a firm footing or a stable position before operating the tool/machine.

11Ensure that vent holes do not become blocked or covered and that hoses are always in good condition.

12The operating pressure shall not exceed 7 bar (100 lbf/in2).

13The combination of fastener, mandrel, hole size and sheet thickness shall be in accordance with Avdel Specifications.

14Do not operate the tool if it is not fitted with a complete nose assembly unless specifically instructed otherwise.

15When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.

16Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept dry and clean for best possible grip.

17When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent startup.

18Excessive contact with hydraulic oil should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly.

I M P O R T A N T

While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, they must be regularly examined for excessive wear and marking, with particular attention to the head diameter, the tail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during use could forcibly exit the tool. It is the customer's responsibility to ensure that mandrels are replaced before any excessive levels or wear and always before the maximum recommended number of placings. Contact your Avdel representative who will let you know what that figure is by measuring the broach load of your application with a calibrated test tool. These tools can also be purchased under Part Number 07900-09080, supplied with all necessary information for testing in this manual.

4

S p e c i f i c a t i o n s	E n g l i s h
S p e c i f i c a t i o n f o r 0 7 5 3 M k I I Ty p e To o l

Air Pressure	Minimum - Maximum	5-7 bar (70-100 lbf/in2)
Free Air Volume Required	@ 5.1 bar /75 lbf/in2	2.6 litres (0.09 ft3)
Stroke	Minimum	30.0 mm (1.18 in)
Pull Force	@ 5.5 bar /80 lbf/in2	3.89 kN (875 lbf)
Cycle time	Approximately	1 second
Noise Level	Less than	70 dB(A)
Weight	Pistol	1.2 kg (2.64 lb)
Vibration	Less than	2.5 m/s2 (8 ft/s2)

S p e c i f i c a t i o n f o r 0 7 5 3 1 I n t e n s i f i e r

Air Pressure	Minimum - Maximum	5-7 bar (70-100 lbf/in2)
Intensification Ratio		32:1

5

I n t e n t o f U s e

The pneumatic 0753 MkII type tool is designed to place Avdel® speed fasteners (except 1/16” Avlug®) making it ideal for batch or flowline assembly in a wide variety of applications throughout all industries.

The Hand Tool and Intensifier have been tested as separate items and combined. They must only be used together and for no other purposes. Refer to "Putting into Service" on page 8 for connection details.

Both models, the 07530 MkII and 07532 MkII are hand-held lightweight tools. Their only difference lies in the location of the hose entry. The top entry on the 07532 MkII tool allows suspension from an added mounting plate, see drawing opposite. Part numbers are shown to order a complete tool including the intensifier and all hoses but no nose equipment.

The pistol number for the 07530 MkII model is 07530-02200 and is 07532-02200 for the 07532 MkII model. See the general assemblies on pages 28-31.

Both models will place the same fasteners and both will place most repetition fasteners, as shown in the table below.

Both models make use of the same nose equipment. Reference must be made to the Nose Equipment section of the manual when selecting compatible components for the type and size of fastener used in your application (see pages 13-21). Nose jaw dimensions are shown on page 14.

FASTENER NAME

FASTENER SIZE

3/32"

1/8"

5/32"

3/16"

1/4"

2.5mm

3mm

3.5mm

M2.5

M3

2.8mm

4mm 6mm 4-40

6-32

UNC

UNC

CHOBERT®

●

●

●

●

●

GROVIT®

●

●

●

●

AVLUG®

●

●

BRIV®

●

●

●

●

●

RIVSCREW®

●

●

●

●

AVTRONIC®

●

AVSERT®

●

●

6

I n t e n t o f U s e	E n g l i s h
To o l D i m e n s i o n s - 0 7 5 3 0 M k I I M o d e l

Part Number 07530-02100

60 2.36

475

18.70338

13.30		50
		1.96

	0753
163 140	51
6.41 5.51
98	2
3.85
28
1.10

130	420
5.12	16.54

200 7.87

To o l D i m e n s i o n s - 0 7 5 3 2 M k I I M o d e l

Part Number 07532-02100

	130							420
	5.12							16.54

200 7.87

60
2.36
		0753
163 140		50	51
6.41 5.51
98		1.96	2
3.85
		338
28	475	13.30
1.10	18.70

Dimensions shown in bold are millimetres. Other dimensions are in inches.

7

P u t t i n g i n t o S e r v i c e

A i r S u p p l y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. To ensure maximum tool life and minimum tool maintenance they should be fitted within 3 metres of the tool (see diagram below).

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged. All air supply hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4 inch.

Read daily servicing details page 22.

0753

						M
					MU
				XI
			A
		M
		S
		E
		R
		T
	M	E
3

STOP COCK (USED DURING MAINTENANCE OF FILTER/REGULATOR OR LUBRICATION UNITS)

6	8	10
4		12
2		14
0		16

TAKE OFF POINT FROM MAIN SUPPLY

MAIN SUPPLY

DRAIN POINT

LUBRICATOR	PRESSURE REGULATOR
	AND FILTER
	(DRAIN DAILY)

Follow the steps below when connecting the tool to the intensifier and main air supply:

•Push the end of the large hydraulic hose from the tool into the quick release connector on the end of the intensifier.

•On the front face of the intensifier:

•Push the blue pneumatic (4mm OD) line into the reducer fitting which is located in the left hand bulkhead connector.

•Push the black pneumatic (4mm OD) line into the plastic collet of the right hand bulkhead connector.

•Fit a pneumatic hose between the male connector at the rear of the intensifier and main air supply.

8

P u t t i n g i n t o S e r v i c e

E n g l i s h

M e c h a n i c a l C u r s o r s

0753TYPE

SPRING

TOOL LOADED END

BARREL

CURSOR

NOSE

JAWS

For reference there are three different mechanical cursor types:

•	07271-01100	Used for Standard mandrels and 5/32” Disposable mandrels
•	07279-05843	Used for 1/8” Disposable mandrels
•	07279-05845	Used for 3/16” Disposable mandrels

The difference in the above assemblies is the internal diameter of the End Plug.

END PLUG

These are colour coded see below:

GOLD

SILVER

9

P u t t i n g i n t o S e r v i c e

C u r s o r

IMPORTANT

If fitted incorrectly, the cursor will not allow feeding of the fasteners.

While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation before fitting the nose equipment. The sprung loaded, slightly concave, end of the cursor should point towards the front of the tool as shown in the illustration.

When fitted the correct way round, the cursor will easily slide out of the barrel when a mandrel is pushed into its centre then pulled back.

To reverse the orientation of the cursor, follow these steps:

	Item numbers in bold refer to the general assembly and parts list for		CURSOR
			SPRING
	the 07530-02200 MkII type on pages 28-29. For the 07532-02200
			LOADED END
	MkII type, the procedure is the same but the part numbers must be
	taken from the general assembly and parts list on pages 30-31.
	•	Remove the clip 47 and slide off end cap 38.	TOOL
			BARREL
	• Using an Allen Key, remove one cap head screw 44 ensuring that		NOSE
		any trapped air is exhausted. remove the second cap head screw
			JAWS
		44.

•Pull out rear plug 46.

•Pull out tail jaw piston assembly 14 together with jaws 9.

•Lift out spring 13 and jaw housing 8.

•Insert a mandrel into the hole in the rear end of barrel 25 until it protrudes through the front of the barrel, then pull out the mandrel and cursor together through the front.

•Reassemble components in reverse order.

•Insert Mechanical Cursor Assembly 5 into the front of the barrel, correct way round.

L o a d i n g a n d R e l o a d i n g t h e To o l

IMPORTANT

The procedure for loading the tool and for fitting the nose equipment to the tool is integral.

When ordering a complete tool or system you will normally be supplied with all the nose equipment required for the fastener to be placed.

To identify nose equipment components or to select the correct elements, read the nose equipment section, on pages 13-21.

If you have been supplied with a nose jaw, mandrels and mandrel follower springs proceed with loading the tool and fitting the nose equipment as shown overleaf.

Item numbers in bold refer to the general assembly and parts list for the 07530-02200 MkII type on pages 28-29. For the 07532-02200 MkII type, the procedure is the same but the part numbers must be taken from the general assembly and parts list on pages 30-31.

10

P u t t i n g i n t o S e r v i c e

E n g l i s h

Loading the Tool

•Connect the air supply to the tool.

•Open tail jaws 9 which grip the mandrel, by switching off the tail jaw switch (items 26 and 30).

•Screw selected nose jaws onto barrel 25 of the tool.

n Insert a mandrel into the tail end of the fasteners through the paper pod.

•Slide the mandrel follower spring onto the mandrel ensuring correct orientation, as shown in the table on page 12.

•Gripping the tail end of the mandrel, tear off the paper pod from around the fasteners.

•Open the nose jaws either by rotating the outer ring on Cam operated jaws or by pushing outwards on the jaw ends, as illustrated below left.

•Insert the previously assembled mandrel, mandrel follower spring and fasteners into the nose jaws until the first fastener to be placed is protruding from the nose jaw.

•Close the nose jaws and adjust so that the first fastener protrudes by 1.5mm - 3mm (1/16” to 1/8”), as shown in the illustration below right.

•Close the tail jaws to ensure the mandrel is gripped, by switching on the tail jaw switch (items 26 and 30).

1.5mm - 3mm (1/16" - 1/8")

Reloading the Tool

•Open tail jaws 9 of tool.

•Open the nose jaws and pull the empty mandrel and mandrel follower spring out of the tool.

•Reload the tool by following the above instructions, starting at stage n.

O p e r a t i n g P ro c e d u re

IMPORTANT

You must check that the cursor orientation and the nose equipment are correct before attempting to operate the tool.

•Push the fastener, protruding from the nose jaws, fully into the application holes ensuring that the tool is held square.

•Operate the trigger without releasing - the mandrel head is pulled through the fastener, forming the fastener into the application.

•Remove the tool.

•Release the trigger. The next fastener will be automatically presented through the nose jaws, ready for placing.

Item numbers in bold refer to the general assembly and parts list for the 07530-02200 MkII type on pages 28-29. For the 07532-02200 MkII type, the procedure is the same but the part numbers must be taken from the general assembly and parts list on pages 30-31.

11

P u t t i n g i n t o S e r v i c e

MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION

FASTENER		NOSE JAW	MANDREL	MANDREL/MANDREL FOLLOWER SPRING
NAME	SIZE	(SEE NOSE EQUIPMENT SECTION)	SIZE		AND FASTENER ASSEMBLY
				MANDREL FOLLOWER SPRING
	3/32"	STANDARD TAPERED	ALL	MANDREL HEAD	FERRULE	MANDREL
					SPRING
BRIV®	3/32"	LIMITED ACCESS &	ALL
		LIMITED ACCESS CAM OPERATED
	1/8"	ALL	ALL
	5/32"	ALL	ALL
	3/16"	ALL	ALL
			ALL
	6mm	STANDARD	EXCEPT 3rd
			OVERSIZE
	3/32"	ALL EXCEPT
CHOBERT®		STANDARD TAPERED,	ALL
		LIMITED ACCESS
AVLUG®	3/32"	STANDARD TAPERED,	ALL
GROVIT®
		LIMITED ACCESS
	1/8"	ALL	ALL
	5/32"		ALL EXCEPT
		ALL	3rd
			OVERSIZE
	5/32"	ALL	3rd
CHOBERT®			OVERSIZE
GROVIT®			ALL EXCEPT
	3/16"
		ALL	2nd
			OVERSIZE
	3/16"	ALL	2nd
			OVERSIZE
CHOBERT®	1/4"	ALL	ALL
	2.8mm
	3mm	ALL	ALL
RIVSCREW®
	3.5mm	ALL	ALL
	4mm
	2.5mm	ALL	ALL
	4 x 40
AVSERT®
	UNC
	3mm
	6 x 32	ALL	ALL
	UNC
	2.5mm	ALL	ALL
AVTRONIC®		ALL EXCEPT
	2.8mm		ALL
		LIMITED ACCESS
	2.8mm	LIMITED ACCESS	ALL

12

N o s e A s s e m b l i e s

E n g l i s h

On speed fastening tools such as 0753 MkII type, the nose equipment always consists of three elements: a nose jaw, a mandrel and a mandrel follower spring. All three items are matched to the fastener being placed and to the hole size in the application.

I M P O R T A N T

To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fitting the nose equipment to the tool. See ‘CURSOR’ section on page 10.

It is essential that the correct nose equipment is fitted to the tool to ensure both effective placing of the fastener and SAFE operation of the tool. READ THE SAFETY INSTRUCTIONS page 4 carefully.

To identify the correct combination of nose equipment to fit your tool first select a nose jaw by reading the section below then read the mandrel section to select part numbers both for the mandrel itself and for the mandrel follower spring. Mandrels and mandrel follower springs are illustrated on page 12.

To fit the nose equipment, follow the ‘Loading the Tool’ procedure page 11.

N o s e J a w s

I M P O R T A N T

The wrong nose jaw could result in an incorrectly placed fastener or incorrect clench.

Nose Jaws can be categorised into 7 different basic shapes as illustrated opposite, even though internal dimensions will vary according to the fastener it is intended for. Exact dimensions referring to the letters in the illustrations opposite are indicated in the ‘Nose Jaw Selection Tables’ on pages 15-16.

For a particular shape, there may be several options of end form giving access benefits or fastener placing enhancement.

Flat

•Normal end form of all nose jaws.

•Suitable on all applications with no access restrictions.

Universal

•Designed for use with universal head Chobert® fasteners.

•Can also be used with Briv® fasteners to obtain the highest possible clench. Note this reduces the maximum grip range of the Briv® fastener by approximately 0.015” (0.4mm).

Recessed

•For use with Briv® fasteners ONLY.

•It gives a higher clench than a flat end form but less than a universal end form, with no reduction of the grip range of the fastener.

Tapered

•Available as shown in the ‘Nose Jaw Selection Tables’.

•Allows greater accessibility than a flat end form and places the same range.

Head Forming

•For use with Rivscrew® fasteners ONLY.

•Deforms the head of the fastener to achieve good clench.

13

N o s e A s s e m b l i e s

S e l e c t i n g a N o s e J a w

•List the name, size and material of the fastener to be placed.

•Look for this fastener in the first column of the nose jaw selection tables on page 15 if you use imperial measurements and on page 16 if you use metric units.

•Looking right across the table, take note of which nose jaws are available. ONLY those shown are available.

•Select which is most suitable for your application by referring to the respective nose jaw drawing. If your application has no access restriction, you should select the standard shape with a flat end form with or without a cam.

	STANDARD
		'B'
28.6
1.125
		'E'
	33.5	'D'
	1.32
FLAT	UNIVERSAL RECESSED TAPERED

	LONG
28.6
1.125		'B'
33.5	'D'
1.32		'E'
FLAT	UNIVERSAL	RECESSED

Available to place most of the fasteners. Allows more penetration into applications with no other access restriction.

Available in 4 different end forms to place all fasteners (except Rivscrew). Suitable on applications with no or little access restriction.

		LONG CURVED
			'B'
			'F'
	33.5		'D'
	1.32		'E'
28.6
1.125
RIVET		'F'
Ø	mm	in.
1/8	.620	15.7
5/32	.690	17.5
3/16	.720	18.3

FLAT RECESSED

Available as shown in NOSE JAW SELECTION TABLE.

Allows more penetration into applications with restricted access.

Mandrels must be curved by hand to follow the shape of the jaw.

LIMITED ACCESS
	'B'
20.5
0.81
	'E'
41.4	'D'
1.63
	FLAT

Available as shown in NOSE JAW SELECTION TABLE.

Allows access into very restrictive applications.

STANDARD CAM OPERATED

'B'

28.6

1.25

'E'

34 'D'

1.34

	FLAT	HEAD FORMING (HF)

	LONG CAM OPERATED
		'B'
	34	'D'
	1.34	'E'
	28.6
	1.25
		FLAT

LIMITED ACCESS CAM OPERATED
	'B'
28.6
1.25
	'E'
37.1	'D'
1.46
	FLAT

Available as shown in NOSE JAW SELECTION TABLE overleaf. Equivalent functions to the Standard and Limited Access above with the addition of a cam to ease and speed up the nose jaw opening thus the pod reloading procedure.

Dimensions shown in bold are millimetres. Other dimensions are in inches.

14

N o s e A s s e m b l i e s

E n g l i s h

N o s e J a w S e l e c t i o n - I m p e r i a l

The ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies both the mandrel and mandrel follower spring required for a particular nose jaw with a specific fastener.

		REF.	NOSE JAW					REF.	NOSE JAW
	FASTENER		TYPE AND		DIMENSIONS				TYPE AND		DIMENSIONS
		Nº		PART Nº				Nº		PART Nº
			END FORM		'B'	'D'	'E'		END FORM		'B'	'D'	'E'
		1	STANDARD - FLAT	07150-03003	.36	1.30	.16	1	# STANDARD - UNIVERSAL	07150-03203	.36	1.33	.24
	3/32" CHOBERT®	1	STD. CAM OPERATED - FLAT	07170-04500	.36	1.30	.16	1	LTD. ACCESS CAM OPERATED	07177-03003	.20	1.18	.16
	& GROVIT	2	STANDARD - TAPERED	07170-03103	.36	1.30	.16	3	LIMITED ACCESS	07274-01000	.22	1.07	.16
		4	LONG - FLAT	07150-04003	.41	2.30	.16	4	LONG CURVED - FLAT	07150-05003	.41	2.28	.16
		5	STANDARD - FLAT	07150-03004	.41	1.18	.20	5	# STANDARD - UNIVERSAL	07150-03204	.41	1.22	.32
	1/8" CHOBERT®	5	STANDARD - TAPERED	07170-03104	.41	1.19	.20	5	STD. CAM OPERATED - FLAT	07170-04600	.41	1.18	.20
	& GROVIT	6	LONG - FLAT	07150-04004	.41	2.18	.20	6	# LONG - UNIVERSAL	07150-04204	.41	2.22	.30
		6	LONG CURVED - FLAT	07150-05004	.41	2.12	.20	6	LONG CAM OPERATED - FLAT	07170-05000	.41	2.18	.20
		7	STANDARD - FLAT	07150-03005	.48	1.30	.24	7	# STANDARD - UNIVERSAL	07150-03205	.48	1.35	.41
	5/32" CHOBERT®	7	STANDARD - TAPERED	07150-03105	.44	1.30	.24	7	STD. CAM OPERATED - FLAT	07170-04700	.48	1.30	.24
	& GROVIT	8	LONG - FLAT	07150-04005	.48	2.30	.24	8	# LONG - UNIVERSAL	07150-04205	.48	2.35	.42
		8	LONG CURVED - FLAT	07150-05005	.48	2.23	.24	8	LONG CAM OPERATED - FLAT	07170-05100	.48	2.30	.24
		9	STANDARD - FLAT	07150-03006	.56	1.18	.33	9	# STANDARD - UNIVERSAL	07150-03206	.56	1.24	.47
	3/16" CHOBERT®	9	STANDARD - TAPERED	07150-03106	.56	1.18	.33	9	STD. CAM OPERATED - FLAT	07170-04800	.56	1.18	.33
	& GROVIT	10	LONG - FLAT	07150-04006	.56	2.30	.33	10	# LONG - UNIVERSAL	07150-04206	.56	2.39	.48
		10	LONG CURVED - FLAT	07150-05006	.56	2.21	.33	10	LONG CAM OPERATED - FLAT	07170-05200	.56	2.30	.33
	1/4" CHOBERT®	11	STANDARD - FLAT	07150-03008	.64	1.18	.39	11	STD. CAM OPERATED - FLAT	07170-04900	.64	1.18	.39
		12	LONG - FLAT	07150-04008	.64	2.18	.39	12	LONG CAM OPERATED - FLAT	07170-05300	.64	2.18	.39
	3/32" BRIV®	13	STANDARD - TAPERED	07170-03103	.36	1.30	.15	14	LTD. ACCESS CAM OPERATED	07177-03003	.20	1.18	.16
	Brass only	14	LIMITED ACCESS	07274-01000	.22	1.07	.16	-	-	-	-	-	-
		15	STANDARD - FLAT	07150-03004	.41	1.18	.20	15	STANDARD - RECESSED	07170-03004	.41	1.20	.30
	1/8" BRIV®	15	STANDARD - TAPERED	07170-03104	.41	1.19	.20	16	LONG - FLAT	07150-04004	.41	2.18	.20
	Al. Alloy,	16	LONG - RECESSED	07170-03204	.41	2.18	.30	16	LONG CURVED - FLAT	07150-05004	.41	2.12	.20
	Brass, Steel
		16	LONG CURVED - RECESSED	07170-03304	.41	2.12	.30	-	-	-	-	-	-
	5/32" BRIV®	17	STANDARD - FLAT	07150-03005	.48	1.30	.24	17	STANDARD - RECESSED	07170-03005	.48	1.32	.41
	Al. Alloy,	18	LONG - FLAT	07150-04005	.48	2.30	.24	18	LONG - RECESSED	07170-03205	.48	2.30	.41
	Brass, Steel	18	LONG CURVED - FLAT	07150-05005	.48	2.23	.24	18	LONG CURVED - RECESSED	07170-03305	.48	2.23	.41
		19	STANDARD - FLAT	07150-03005	.48	1.30	.24	19	STANDARD - RECESSED	07170-03005	.48	1.32	.41
	5/32" BRIV®	20	LONG - FLAT	07150-04005	.48	2.30	.24	20	LONG - RECESSED	07170-03205	.48	2.30	.41
	St.Steel only
		20	LONG CURVED - FLAT	07150-05005	.48	2.23	.24	20	LONG CURVED - RECESSED	07170-03305	.48	2.23	.41
	3/16" BRIV®	21	STANDARD - FLAT	07150-03006	.56	1.18	.33	21	STANDARD - RECESSED	07170-03006	.56	1.20	.47
	Al. Alloy,	22	LONG - FLAT	07150-04006	.56	2.30	.33	22	LONG - RECESSED	07170-03206	.56	2.30	.47
	Brass, Steel	22	LONG CURVED - FLAT	07150-05006	.56	2.21	.33	22	LONG CURVED - RECESSED	07170-03306	.56	2.21	.47
		23	STANDARD - FLAT	07150-03006	.56	1.18	.33	23	STANDARD - RECESSED	07170-03006	.56	1.20	.47
	3/16" BRIV®	24	LONG - FLAT	07150-04006	.56	2.30	.33	24	LONG - RECESSED	07170-03206	.56	2.30	.47
	St.Steel only
		24	LONG CURVED - FLAT	07150-05006	.56	2.21	.33	24	LONG CURVED - RECESSED	07170-03306	.56	2.21	.47
	6mm BRIV®	25	STD. CAM OPERATED	07170-05600	.64	1.21	.52	25	STANDARD - FLAT	07170-05800	.64	1.21	.52
	Al. Alloy, Steel	26	LONG CAM OPERATED	07170-05700	.64	2.19	.52	26	LONG - FLAT	07170-05900	.64	2.19	.52
		27	STANDARD - FLAT	07150-03003	.36	1.30	.16	27	STANDARD - TAPERED	07150-03103	.36	1.30	.16
	3/32" AVLUG®	27	STD. CAM OPERATED - FLAT	07170-04500	.36	1.30	.16	28	LONG - FLAT	07150-04003	.41	2.30	.16
		28	LONG CURVED - FLAT	07150-05003	.41	2.28	.16		-	-	-	-	-
		29	STANDARD - FLAT	07150-03004	.41	1.18	.20	29	STANDARD - TAPERED	07170-03104	.41	1.19	.20
	1/8" AVLUG®	29	STD. CAM OPERATED - FLAT	07170-04600	.41	1.18	.20	30	LONG - FLAT	07150-04004	.41	2.18	.20
		30	LONG CURVED - FLAT	07150-05004	.41	2.12	.20	30	LONG CAM OPERATED - FLAT	07170-05000	.41	2.18	.20
	2.5mm, 4-40 UNC	31	STANDARD - FLAT	07150-03003	.36	1.30	.16	-	-	-	-	-	-
	AVSERT®
	3.0mm, 6-32 UNC	32	STANDARD - FLAT	07150-03004	.41	1.18	.20	32	STD. CAM OPERATED - FLAT	07170-04600	.41	1.18	.20
	AVSERT®
	2.5mm AVTRONIC®	33	STANDARD - FLAT	07150-03003	.36	1.30	.16	33	LTD. ACCESS CAM OPERATED	07271-08000	.41	1.18	.16
		34	LONG - FLAT	07150-04003	.41	2.30	.16	-
									-	-	-	-	-
	2.8mm AVTRONIC®	35	STANDARD - FLAT	07271-05600	.36	1.30	.16	36	LTD. ACCESS CAM OPERATED	07271-08100	.40	1.18	.16
		37	LONG - FLAT	07271-05900	.41	2.30	.16	-	-	-	-	-	-
	2.8mm RIVSCREW®	38	STD. CAM OPERATED - HF	07271-03000	.41	1.18	.24	-	-	-	-	-	-
	3.0mm RIVSCREW®	39	STD. CAM OPERATED - HF	07271-03000	.41	1.18	.24	-	-	-	-	-	-
	3.5mm RIVSCREW®	40	STD. CAM OPERATED - HF	07271-03500	.41	1.18	.24	-	-	-	-	-	-
	4.0mm RIVSCREW®	41	STD. CAM OPERATED - HF	07271-04000	.41	1.18	.25	-	-	-	-	-	-

# These nose jaws are suitable for placing Chobert® rivets with a Universal Head Form. When used on the equivalent size of Briv®, the highest possible clench is achieved. Note when using Briv® fasteners, the maximum grip is reduced by approximately 0.015" (0.4mm).

possible clench is achieved. Note that when using Briv fasteners, the maximum grip is reduced by approximately 0.015” (0.4 mm).

15

N o s e A s s e m b l i e s

N o s e J a w S e l e c t i o n - M e t r i c

		REF.	NOSE JAW					REF.		NOSE JAW
FASTENER			TYPE AND		DIMENSIONS				TYPE AND			DIMENSIONS
		Nº		PART Nº				Nº			PART Nº
			END FORM		'B'	'D'	'E'		END FORM			'B'	'D'	'E'
		1	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	1	# STANDARD - UNIVERSAL		07150-03203	9.14	33.78	6.10
3/32" CHOBERT®		1	STD. CAM OPERATED - FLAT	07170-04500	9.14	33.02	4.06	1	LTD. ACCESS CAM OPERATED		07177-03003	5.08	29.97	4.06
& GROVIT		2	STANDARD - TAPERED	07170-03103	9.14	33.02	4.06	3	LIMITED ACCESS		07274-01000	5.59	27.18	4.06
		4	LONG - FLAT	07150-04003	10.41	58.42	4.06	4	LONG CURVED - FLAT		07150-05003	10.41	57.91	4.06
		5	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	5	# STANDARD - UNIVERSAL		07150-03204	10.41	30.99	8.13
1/8" CHOBERT®		5	STANDARD - TAPERED	07170-03104	10.41	30.23	5.08	5	STD. CAM OPERATED - FLAT		07170-04600	10.41	29.97	5.08
& GROVIT		6	LONG - FLAT	07150-04004	10.41	55.37	5.08	6	# LONG - UNIVERSAL		07150-04204	10.41	56.39	7.62
		6	LONG CURVED - FLAT	07150-05004	10.41	53.85	5.08	6	LONG CAM OPERATED - FLAT		07170-05000	10.41	55.37	5.08
		7	STANDARD - FLAT	07150-03005	12.19	33.02	6.10	7	# STANDARD - UNIVERSAL		07150-03205	12.19	34.29	10.41
5/32" CHOBERT®		7	STANDARD - TAPERED	07150-03105	11.18	33.02	6.10	7	STD. CAM OPERATED - FLAT		07170-04700	12.19	33.02	6.10
& GROVIT		8	LONG - FLAT	07150-04005	12.19	58.42	6.10	8	# LONG - UNIVERSAL		07150-04205	12.19	59.69	10.67
		8	LONG CURVED - FLAT	07150-05005	12.19	56.64	6.10	8	LONG CAM OPERATED - FLAT		07170-05100	12.19	58.42	6.10
		9	STANDARD - FLAT	07150-03006	14.22	29.97	8.38	9	# STANDARD - UNIVERSAL		07150-03206	14.22	31.50	11.94
3/16" CHOBERT®		9	STANDARD - TAPERED	07150-03106	14.22	29.97	8.38	9	STD. CAM OPERATED - FLAT		07170-04800	14.22	29.97	8.38
& GROVIT		10	LONG - FLAT	07150-04006	14.22	58.42	8.38	10	# LONG - UNIVERSAL		07150-04206	14.22	60.71	12.19
		10	LONG CURVED - FLAT	07150-05006	14.22	56.13	8.38	10	LONG CAM OPERATED - FLAT		07170-05200	14.22	58.42	8.38
1/4" CHOBERT®		11	STANDARD - FLAT	07150-03008	16.26	29.97	9.91	11	STD. CAM OPERATED - FLAT		07170-04900	16.26	29.97	9.91
		12	LONG - FLAT	07150-04008	16.26	55.37	9.91	12	LONG CAM OPERATED - FLAT		07170-05300	16.26	55.37	9.91
3/32" BRIV®		13	STANDARD - TAPERED	07170-03103	9.14	33.02	3.81	14	LTD. ACCESS CAM OPERATED		07177-03003	5.08	29.97	4.06
Brass only		14	LIMITED ACCESS	07274-01000	5.59	27.18	4.06	-	-		-	-	-	-
		15	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	15	STANDARD - RECESSED		07170-03004	10.41	30.48	7.62
1/8" BRIV®		15	STANDARD - TAPERED	07170-03104	10.41	30.23	5.08	16	LONG - FLAT		07150-04004	10.41	55.37	5.08
Al. Alloy,		16	LONG - RECESSED	07170-03204	10.41	55.37	7.62	16	LONG CURVED - FLAT		07150-05004	10.41	53.85	5.08
Brass, Steel
		16	LONG CURVED - RECESSED	07170-03304	10.41	53.85	7.62	-	-		-	-	-	-
5/32" BRIV®		17	STANDARD - FLAT	07150-03005	12.19	33.02	6.10	17	STANDARD - RECESSED		07170-03005	12.19	33.53	10.41
Al. Alloy,		18	LONG - FLAT	07150-04005	12.19	58.42	6.10	18	LONG - RECESSED		07170-03205	12.19	58.42	10.41
Brass, Steel		18	LONG CURVED - FLAT	07150-05005	12.19	56.64	6.10	18	LONG CURVED - RECESSED		07170-03305	12.19	56.64	10.41
		19	STANDARD - FLAT	07150-03005	12.19	33.02	6.10	19	STANDARD - RECESSED		07170-03005	12.19	33.53	10.41
5/32" BRIV®		20	LONG - FLAT	07150-04005	12.19	58.42	6.10	20	LONG - RECESSED		07170-03205	12.19	58.42	10.41
St.Steel only
		20	LONG CURVED - FLAT	07150-05005	12.19	56.64	6.10	20	LONG CURVED - RECESSED		07170-03305	12.19	56.64	10.41
3/16" BRIV®		21	STANDARD - FLAT	07150-03006	14.22	29.97	8.38	21	STANDARD - RECESSED		07170-03006	14.22	30.48	11.94
Al. Alloy,		22	LONG - FLAT	07150-04006	14.22	58.42	8.38	22	LONG - RECESSED		07170-03206	14.22	58.42	11.94
Brass, Steel		22	LONG CURVED - FLAT	07150-05006	14.22	56.13	8.38	22	LONG CURVED - RECESSED		07170-03306	14.22	56.13	11.94
		23	STANDARD - FLAT	07150-03006	14.22	29.97	8.38	23	STANDARD - RECESSED		07170-03006	14.22	30.48	11.94
3/16" BRIV®		24	LONG - FLAT	07150-04006	14.22	58.42	8.38	24	LONG - RECESSED		07170-03206	14.22	58.42	11.94
St.Steel only
		24	LONG CURVED - FLAT	07150-05006	14.22	56.13	8.38	24	LONG CURVED - RECESSED		07170-03306	14.22	56.13	11.94
6mm BRIV®		25	STD. CAM OPERATED	07170-05600	16.33	30.65	13.14	25	STANDARD - FLAT		07170-05800	16.33	30.65	13.14
Al. Alloy, Steel		26	LONG CAM OPERATED	07170-05700	16.33	55.65	13.14	26	LONG - FLAT		07170-05900	16.33	55.65	13.14
		27	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	27	STANDARD - TAPERED		07150-03103	9.14	33.02	4.06
3/32" AVLUG®		27	STD. CAM OPERATED - FLAT	07170-04500	9.14	33.02	4.06	28	LONG - FLAT		07150-04003	10.41	58.42	4.06
		28	LONG CURVED - FLAT	07150-05003	10.41	57.91	4.06	-	-		-	-	-	-
		29	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	29	STANDARD - TAPERED		07170-03104	10.41	30.23	5.08
1/8" AVLUG®		29	STD. CAM OPERATED - FLAT	07170-04600	10.41	29.97	5.08	30	LONG - FLAT		07150-04004	10.41	55.37	5.08
		30	LONG CURVED - FLAT	07150-05004	10.41	53.85	5.08	30	LONG CAM OPERATED - FLAT		07170-05000	10.41	55.37	5.08
2.5mm, 4-40 UNC		31	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	-	-		-	-	-	-
AVSERT®
3.0mm, 6-32 UNC		32	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	32	STD. CAM OPERATED - FLAT		07170-04600	10.41	29.97	5.08
AVSERT®
2.5mm AVTRONIC®		33	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	33	LTD. ACCESS CAM OPERATED		07271-08000	10.41	29.97	4.06
		34	LONG - FLAT	07150-04003	10.41	58.42	4.06	-	-		-	-	-	-
2.8mm AVTRONIC®		35	STANDARD - FLAT	07271-05600	9.14	33.02	4.06	36	LTD. ACCESS CAM OPERATED		07271-08100	10.16	29.97	4.06
		37	LONG - FLAT	07271-05900	10.41	58.42	4.06	-	-		-	-	-	-
2.8mm RIVSCREW®		38	STD. CAM OPERATED - HF	07271-03000	10.41	29.97	6.10	-	-		-	-	-	-
3.0mm RIVSCREW®		39	STD. CAM OPERATED - HF	07271-03000	10.41	29.97	6.10	-	-		-	-	-	-
3.5mm RIVSCREW®		40	STD. CAM OPERATED - HF	07271-03500	10.41	29.97	6.10	-	-		-	-	-	-
4.0mm RIVSCREW®		41	STD. CAM OPERATED - HF	07271-04000	10.41	29.97	6.35	-	-		-	-	-	-

# These nose jaws are suitable for placing Chobert® rivets with a Universal Head Form. When used on the equivalent size of Briv®, the highest possible clench is achieved. Note that when using Briv® fasteners, the maximum grip is reduced by approximately 0.015" (0.4mm).

possible clench is achieved. Note that when using Briv fasteners, the maximum grip is reduced by approximately 0.015” (0.4 mm).

16

N o s e A s s e m b l i e s

E n g l i s h

M a n d re l s a n d M a n d re l F o l l o w e r S p r i n g s

Mandrels and mandrel follower springs, illustrated on page 12 need to be selected to suit the fastener type and size as well as the size of the hole in the application. Use of the wrong mandrel could increase the risk of breakage and the wear of the mandrel head.

Feeding problems could occur if the wrong mandrel follower spring is used.

I M P O R T A N T

READ THE SAFETY INSTRUCTIONS page 4 carefully.

While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, they must be regularly examined for excessive wear and marking, with particular attention to the head diameter, the tail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during use could forcibly exit the tool. It is the customer’s responsibility to ensure that mandrels are replaced before any excessive levels of wear and always before the maximum recommended number of placings. Contact your Avdel representative who will let you know what that figure is by measuring the broach load of your application with our calibrated measuring tool. These tools can also be purchased under part number 0790009080, supplied with all necessary information for testing.

C h o b e r t ® a n d G ro v i t ® - I m p e r i a l

For mandrel or mandrel follower spring selection, follow instructions on page 19.

	FASTENER	REF.	HOLE		STANDARD MANDREL - GREEN				HOLE		1ST OVERSIZE MANDREL - YELLOW				SPRING
				HEAD	MANDREL	P	# S/R MANDREL	P		HEAD	MANDREL	P	# S/R MANDREL	P
		Nº	SIZE						SIZE						PART Nº
				Ø	PART Nº	MAX.	PART Nº	MAX.		Ø	PART Nº	MAX.	PART Nº	MAX.
		1	AS REC.	.0725	07150-06003	.166	07150-08003	.071	+.0015	.074	07150-06303	.174	-	-	07150-06803
		1	-	-	-	-	-	-	+.0035	.076	-	-	07150-08103	.078	07150-06803
	3/32" CHOBERT®	2	AS REC.	.0725	07150-06003	.166	07150-08003	.071	+.0015	.074	07150-06303	.174	-	-	07170-06873
		2	-	-	-	-	-	-	+.0035	.076	-	-	07150-08103	.078	07170-06873
	& GROVIT®
		3	AS REC.	.0725	07150-06003	.166	07150-08003	.071	+.0015	.074	07150-06303	.174	-	-	07170-06903
		3	-	-	-	-	-	-	+.0035	.076	-	-	07150-08103	.078	07170-06903
		4	AS REC.	.0725	07150-07003	.166	07150-09003	.071	+.0035	.076	-	-	07150-09103	.078	07150-07803
	1/8" CHOBERT®	5	AS REC.	.088	07150-06004	.216	07150-08004	.090	+.004	.092	07150-06104	.237	07150-08104	.098	07150-06804
	& GROVIT®	6	AS REC.	.088	07150-07004	.216	07150-09004	.090	+.004	.092	07150-07104	.237	07150-09104	.098	07150-07804
		7	AS REC.	.107	07150-06005	.244	07150-08005	.100	+.008	.115	07150-06105	.284	07150-08105	.116	07170-06875
	5/32" CHOBERT®	7	-	-	-	-	-	-	-	-	-	-	-	-	-
	& GROVIT®	8	AS REC.	.107	07150-07005	.244	07150-09005	.100	+.008	.115	07150-07105	.284	07150-09105	.116	07170-07875
		8	-	-	-	-	-	-	-	-	-	-	-	-	-
		9	AS REC.	.132	07150-06006	.247	07150-08006	.102	+.014	.146	07150-06106	.320	07150-08106	.130	07170-06876
	3/16" CHOBERT®	9	-	-	-	-	-	-	-	-	-	-	-	-	-
	& GROVIT®	10	AS REC.	.132	07150-07006	.247	07150-09006	.102	+.014	.146	07150-07106	.320	07150-09106	.130	07170-07876
		10	-	-	-	-	-	-	-	-	-	-	-	-	-
	1/4" CHOBERT®	11	AS REC.	.184	07150-06008	.268	07150-08008	.110	+.012	.196	07150-06108	.330	07150-08108	.134	07150-06808
		12	AS REC.	.184	07150-07008	.268	07150-09008	.110	+.012	.196	07150-07108	.330	07150-09108	.134	07150-07808
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE				HOLE		3RD OVERSIZE MANDREL - RED				SPRING
				HEAD	MANDREL	P	# S/R MANDREL	P		HEAD	MANDREL	P	# S/R MANDREL	P
		Nº	SIZE						SIZE						PART Nº
				Ø	PART Nº	MAX.	PART Nº	MAX.		Ø	PART Nº	MAX.	PART Nº	MAX.
		1	+.0035	.076	07150-06103	.185	-	-	-	-	-	-	-	-	07150-06803
		1	-	-	-	-	-	-	-	-	-	-	-	-	-
	3/32" CHOBERT®	2	+.0035	.076	07150-06103	.185	-	-	-	-	-	-	-	-	07170-06873
		2	-	-	-	-	-	-	-	-	-	-	-	-	-
	& GROVIT®
		3	+.0035	.076	07150-06103	.185	-	-	-	-	-	-	-	-	07170-06903
		3	-	-	-	-	-	-	-	-	-	-	-	-	-
		4	+.0035	.076	07150-07103	.185	-	-	-	-	-	-	-	-	07150-07803
	1/8" CHOBERT®	5	+.010	.098	07150-06204	.268	07150-08204	.110	+.014	.102	07150-06304	.288	07150-08304	.118	07150-06804
	& GROVIT®
		6	+.010	.098	07150-07204	.268	07150-09204	.110	+.014	.102	07150-07304	.288	07150-09304	.118	07150-07804
		7	+.015	.122	07150-06205	.320	07150-08205	.130	-	-	-	-	-	-	07170-06875
	5/32" CHOBERT®	7	-	-	-	-	-	-	+.025	.132	07150-06305	.372	07150-08305	.150	07150-06805
	& GROVIT®	8	+.015	.122	07150-07205	.320	07150-09205	.130	-	-	-	-	-	-	07170-07875
		8	-	-	-	-	-	-	+.025	.132	07150-07305	.372	07150-09305	.150	07150-07805
		9	-	-	-	-	-	-	-	-	-	-	-	-	-
	3/16" CHOBERT®	9	+.024	.156	07150-06206	.372	07150-08206	.150	-	-	-	-	-	-	07150-06806
	& GROVIT®
		10	-	-	-	-	-	-	-	-	-	-	-	-	-
		10	+.024	.156	07150-07206	.372	07150-09206	.150	-	-	-	-	-	-	07150-07806
	1/4" CHOBERT®	11	-	-	-	-	-	-	-	-	-	-	-	-	-
		12	-	-	-	-	-	-	-	-	-	-	-	-	-

# S/R: Short Reach Mandrel. See page 19-20 for explanation.

17

N o s e A s s e m b l i e s

Tables below left and right and over the next four pages list part numbers of all mandrels and mandrel follower springs available per fastener or group of fasteners, i.e. for Chobert® and Grovit® on these pages.

While fastener sizes are always shown in their specified units, each table has been produced twice to offer dimensions in imperial units on the left-hand page then in metric units on the right-hand page. These 'Mandrel Selection' tables cross-reference with the 'Nose Jaw Selection' tables on pages 15-16 through the ‘Ref. Nº’ column.

It is the diameter of the head at the end of a mandrel which when pulled through controls the expansion of the fastener body.

While there are different head shapes to suit different types of fasteners (see illustration on page 20), progressive head sizes are needed to reflect manufacturing tolerances on the diameter of the hole in your application so that the fastener always expands sufficiently to fill the hole.

Too large a mandrel head would overstress the mandrel and mandrels which fail during use could forcibly exit the tool.

Selection tables are arranged into four 'mandrel size' sections, ranging from 'standard’ to '3rd oversize', each being colour coded as per the end of the mandrel heads themselves.

C h o b e r t ® a n d G ro v i t ® - M e t r i c

	FASTENER	REF.	HOLE		STANDARD MANDREL - GREEN				HOLE		1ST OVERSIZE MANDREL - YELLOW				SPRING
				HEAD	MANDREL	P	# S/R MANDREL	P		HEAD	MANDREL	P	# S/R MANDREL	P
		Nº	SIZE						SIZE						PART Nº
				Ø	PART Nº	MAX.	PART Nº	MAX.		Ø	PART Nº	MAX.	PART Nº	MAX.
		1	AS REC.	1.84	07150-06003	4.22	07150-08003	1.80	+.04	1.88	07150-06303	4.42	-	-	07150-06803
		1	-	-	-	-	-	-	+.09	1.93	-	-	07150-08103	1.98	07150-06803
	3/32" CHOBERT®	2	AS REC.	1.84	07150-06003	4.22	07150-08003	1.80	+.04	1.88	07150-06303	4.42	-	-	07170-06873
		2	-	-	-	-	-	-	+.09	1.93	-	-	07150-08103	1.98	07170-06873
	& GROVIT®
		3	AS REC.	1.84	07150-06003	4.22	07150-08003	1.80	+.04	1.88	07150-06303	4.42	-	-	07170-06903
		3	-	-	-	-	-	-	+.09	1.93	-	-	07150-08103	1.98	07170-06903
		4	AS REC.	1.84	07150-07003	4.22	07150-09003	1.80	+.09	1.93	-	-	07150-09103	1.98	07150-07803
	1/8" CHOBERT®	5	AS REC.	2.24	07150-06004	5.49	07150-08004	2.29	+.10	2.34	07150-06104	6.02	07150-08104	2.49	07150-06804
	& GROVIT®	6	AS REC.	2.24	07150-07004	5.49	07150-09004	2.29	+.10	2.34	07150-07104	6.02	07150-09104	2.49	07150-07804
		7	AS REC.	2.72	07150-06005	6.20	07150-08005	2.54	+.20	2.92	07150-06105	7.21	07150-08105	2.95	07170-06875
	5/32" CHOBERT®	7	-	-	-	-	-	-	-	-	-	-	-	-	-
	& GROVIT®	8	AS REC.	2.72	07150-07005	6.20	07150-09005	2.54	+.20	2.92	07150-07105	7.21	07150-09105	2.95	07170-07875
		8	-	-	-	-	-	-	-	-	-	-	-	-	-
		9	AS REC.	3.35	07150-06006	6.27	07150-08006	2.59	+.35	3.71	07150-06106	8.13	07150-08106	3.30	07170-06876
	3/16" CHOBERT®	9	-	-	-	-	-	-	-	-	-	-	-	-	-
	& GROVIT®	10	AS REC.	3.35	07150-07006	6.27	07150-09006	2.59	+.35	3.71	07150-07106	8.13	07150-09106	3.30	07170-07876
		10	-	-	-	-	-	-	-	-	-	-	-	-	-
	1/4" CHOBERT®	11	AS REC.	4.67	07150-06008	6.81	07150-08008	2.79	+.30	4.98	07150-06108	8.38	07150-08108	3.40	07150-06808
		12	AS REC.	4.67	07150-07008	6.81	07150-09008	2.79	+.30	4.98	07150-07108	8.38	07150-09108	3.40	07150-07808
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE				HOLE		3RD OVERSIZE MANDREL - RED				SPRING
				HEAD	MANDREL	P	# S/R MANDREL	P		HEAD	MANDREL	P	# S/R MANDREL	P
		Nº	SIZE						SIZE						PART Nº
				Ø	PART Nº	MAX.	PART Nº	MAX.		Ø	PART Nº	MAX.	PART Nº	MAX.
		1	+.09	1.93	07150-06103	4.70	-	-	-	-	-	-	-	-	07150-06803
		1	-	-	-	-	-	-	-	-	-	-	-	-	-
	3/32" CHOBERT®	2	+.09	1.93	07150-06103	4.70	-	-	-	-	-	-	-	-	07170-06873
		2	-	-	-	-	-	-	-	-	-	-	-	-	-
	& GROVIT®
		3	+.09	1.93	07150-06103	4.70	-	-	-	-	-	-	-	-	07170-06903
		3	-	-	-	-	-	-	-	-	-	-	-	-	-
		4	+.09	1.93	07150-07103	4.70	-	-	-	-	-	-	-	-	07150-07803
	1/8" CHOBERT®	5	+.25	2.49	07150-06204	6.81	07150-08204	2.79	+.35	2.59	07150-06304	7.32	07150-08304	3.00	07150-06804
	& GROVIT®
		6	+.25	2.49	07150-07204	6.81	07150-09204	2.79	+.35	2.59	07150-07304	7.32	07150-09304	3.00	07150-07804
		7	+.38	3.10	07150-06205	8.13	07150-08205	3.30	-	-	-	-	-	-	07170-06875
	5/32" CHOBERT®	7	-	-	-	-	-	-	+.63	3.35	07150-06305	9.45	07150-08305	3.81	07150-06805
	& GROVIT®	8	+.38	3.10	07150-07205	8.13	07150-09205	3.30	-	-	-	-	-	-	07170-07875
		8	-	-	-	-	-	-	+.63	3.35	07150-07305	9.45	07150-09305	3.81	07150-07805
		9	-	-	-	-	-	-	-	-	-	-	-	-	-
	3/16" CHOBERT®	9	+.60	3.96	07150-06206	9.45	07150-08206	3.81	-	-	-	-	-	-	07150-06806
	& GROVIT®	10	-	-	-	-	-	-	-	-	-	-	-	-	-
		10	+.60	3.96	07150-07206	9.45	07150-09206	3.81	-	-	-	-	-	-	07150-07806
	1/4" CHOBERT®	11	-	-	-	-	-	-	-	-	-	-	-	-	-
		12	-	-	-	-	-	-	-	-	-	-	-	-	-

# S/R: Short Reach Mandrel. See page 19-20 for explanation.

18

N o s e A s s e m b l i e s

E n g l i s h

To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic.

FASTENER NAME	example	Chobert®
FASTENER SIZE		1/8”
DATASHEET		Series 1125
APPLICATION HOLE SIZE		0.1335”
CLEARANCE BEHIND APPLICATION		Infinite
‘REF.Nº’ FROM NOSE JAW SELECTION TABLE		5 (standard flat)

•Subtract the minimum hole size recommended (AS REC.) in the fastener datasheet from the actual application hole size. -example: 0.005.

•Turn to the page with the ‘Mandrel Selection’ table for your fastener, selecting either the imperial or the metric dimensions table (pages 17-21). -example: page 17.

•Staring with the ‘Standard Mandrel - Green’ section, find your fastener size in the left-hand column. -example 1/8” Chobert® & Grovit®.

•If you selected a nose jaw which place you fastener, you should now be able to find a line within your fastener section with the same ‘Ref No.’ as that from the ‘Nose Jaw Selection’ table. -example: 5. This is your line ‘Ref. No.’ in which you will find both your mandrel and mandrel follower spring part number. This line continues into the second half of the table for the ‘2nd’ and ‘3rd’ oversize mandrels.

•Scan along the line to the ‘hole size’ columns and select which ever is the nearest or equal to the figure calculated in step one. You may

now read the mandrel part number next to the ‘hole size’.

-example: 07150-06104

•For Chobert® and Grovit® only, most mandrels are also available in a ‘short reach’ version (see illustration on page 20). Short reach mandrels are used to minimise the possibility of the mandrel head contacting a read obstruction. This would result in the underside of the fastener head not seating properly on the application surface, causing a lack on clench in the joint.

•Whichever size mandrel you settle on, you will also need to check the ‘P’ figure against that mandrel is adequate. ‘P’ is the clearance required for the mandrel head at the back of the application IN ADDITION to the length of the fastener protruding through the application, as shown in the illustration on page 20.

•You may now read the corresponding mandrel follower spring part number in the right-hand column of the table. -example: 07150-06804.

In all cases, satisfactory clenching of the joint should be assessed particularly if the size of the hole in your application is very close to the next oversize hole condition, when it will be safe to select the greater size of mandrel to obtain a higher clench. REMEMBER that this will increase the broach load and reduce the mandrel life.

B r i v ® - I m p e r i a l

For mandrel or mandrel follower spring selection, follow instructions above.

	FASTENER	REF.	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" BRIV®	13	AS REC.	.072	07150-06013	.119	+.004	.076	07150-06113		.123	07170-06873
	Brass only	14	AS REC.	.072	07150-06013	.119	+.004	.076	07150-06113		.123	07170-06903
	1/8" BRIV®	15	AS REC.	.092	07271-06414	.120	+.005	.097	07271-06514		.126	07150-06814
	Al. Alloy,	16	AS REC.	.092	07271-07414	.120	+.005	.097	07271-07514		.126	07150-07814
	Brass, Steel
	5/32" BRIV®	17	AS REC.	.110	07150-06015	.136	+.005	.115	07150-06115		.142	07170-06875
	Al. Alloy,	18	AS REC.	.110	07150-07015	.136	+.005	.115	07150-07115		.142	07170-07875
	Brass, Steel
	5/32" BRIV®	19	AS REC.	.120	07170-06805	.126	+.005	.125	07170-06825		.132	07170-06875
	St.Steel only	20	AS REC.	.120	07170-07805	.126	+.005	.125	07170-07825		.132	07170-07875
	3/16" BRIV®	21	AS REC.	.141	07150-06016	.157	+.005	.146	07150-06116		.164	07170-06876
	Al. Alloy,	22	AS REC.	.141	07150-07016	.157	+.005	.146	07150-07116		.164	07170-07876
	Brass, Steel
	3/16" BRIV®	23	AS REC.	.153	07170-06806	.150	+.005	.158	07170-06826		.156	07170-06876
	St.Steel only	24	AS REC.	.153	07170-07806	.150	+.005	.158	07170-07826		.156	07170-07876
	6mm BRIV®	25	AS REC	.179	07150-06018	.165	+.005	.184	07150-06118		.171	07150-06846
	Al. Alloy, Steel	26	AS REC	.179	07150-07018	.165	+.005	.184	07150-07118		.171	07150-07846
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" BRIV®	13	+.008	.079	07150-06213	.126	-	-	-		-	07170-06873
	Brass only	14	+.008	.079	07150-06213	.126	-	-	-		-	07170-06903
	1/8" BRIV®	15	+.010	.102	07271-06614	.133	-	-	-		-	07150-06814
	Al. Alloy,
		16	+.010	.102	07271-07614	.133	-	-	-		-	07150-07814
	Brass, Steel
	5/32" BRIV®	17	+.010	.120	07150-06215	.149	-	-	-		-	07170-06875
	Al. Alloy,
		18	+.010	.120	07150-07215	.149	-	-	-		-	07170-07875
	Brass, Steel
	5/32" BRIV®	19	-	-	-	-	-	-	-		-	-
	St.Steel only	20	-	-	-	-	-	-	-		-	-
	3/16" BRIV®	21	+.010	.151	07150-06216	.170	+.012	.153	07150-06316		.173	07170-06876
	Al. Alloy,
		22	+.010	.151	07150-07216	.170	+.012	.153	07150-07316		.173	07170-07876
	Brass, Steel
	3/16" BRIV®	23	-	-	-	-	-	-	-		-	-
	St.Steel only	24	-	-	-	-	-	-	-		-	-
	6mm BRIV®	25	+.010	.189	07150-06218	.177	-	-	-		-	07150-06846
	Al. Alloy, Steel	26	+.010	.189	07150-07218	.177	-	-	-		-	01750-07846

19

N o s e A s s e m b l i e s

M a n d re l H e a d Ty p e s a n d ‘ P ’ L e n g t h

Mandrels for stainless steel Briv® are easily identifiable by a ‘V’ cut in the end of the mandrel heads.

When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed of fasteners.

P			P

	CHOBERT®, GROVIT®,	SHORT REACH
		(CHOBERT® &
	AVSERT®, AVTRONIC®
		GROVIT® ONLY)

P

P

	BRIV®	BRIV®
		(STAINLESS STEEL)

P	P

RIVSCREW®

AVLUG®

B r i v ® - M e t r i c

	FASTENER	REF.	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" BRIV®	13	AS REC.	1.83	07150-06013	3.02	+.10	1.93	07150-06113		3.12	07170-06873
	Brass only	14	AS REC.	1.83	07150-06013	3.02	+.10	1.93	07150-06113		3.12	07170-06903
	1/8" BRIV®	15	AS REC.	2.34	07271-06414	3.05	+.13	2.46	07271-06514		3.20	07150-06814
	Al. Alloy,	16	AS REC.	2.34	07271-07414	3.05	+.13	2.46	07271-07514		3.20	07150-07814
	Brass, Steel
	5/32" BRIV®	17	AS REC.	2.79	07150-06015	3.45	+.13	2.92	07150-06115		3.61	07170-06875
	Al. Alloy,	18	AS REC.	2.79	07150-07015	3.45	+.13	2.92	07150-07115		3.61	07170-07875
	Brass, Steel
	5/32" BRIV®	19	AS REC.	3.05	07170-06805	3.20	+.13	3.18	07170-06825		3.35	07170-06875
	St.Steel only	20	AS REC.	3.05	07170-07805	3.20	+.13	3.18	07170-07825		3.35	07170-07875
	3/16" BRIV®	21	AS REC.	3.58	07150-06016	3.99	+.13	3.71	07150-06116		4.17	07170-06876
	Al. Alloy,	22	AS REC.	3.58	07150-07016	3.99	+.13	3.71	07150-07116		4.17	07170-07876
	Brass, Steel
	3/16" BRIV®	23	AS REC.	3.89	07170-06806	3.81	+.13	4.01	07170-06826		3.96	07170-06876
	St.Steel only	24	AS REC.	3.89	07170-07806	3.81	+.13	4.01	07170-07826		3.96	07170-07876
	6mm BRIV®	25	AS REC	4.54	07150-06018	4.18	+.13	4.67	07150-06118		4.34	07150-06846
	Al. Alloy, Steel	26	AS REC	4.54	07150-07018	4.18	+.13	4.67	07150-07118		4.34	07150-07846
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" BRIV®	13	+.20	2.01	07150-06213	3.20	-	-	-		-	07170-06873
	Brass only	14	+.20	2.01	07150-06213	3.20	-	-	-		-	07170-06903
	1/8" BRIV®	15	+.25	2.59	07271-06614	3.38	-	-	-		-	07150-06814
	Al. Alloy,
		16	+.25	2.59	07271-07614	3.38	-	-	-		-	07150-07814
	Brass, Steel
	5/32" BRIV®	17	+.25	3.05	07150-06215	3.78	-	-	-		-	07170-06875
	Al. Alloy,
		18	+.25	3.05	07150-07215	3.78	-	-	-		-	07170-07875
	Brass, Steel
	5/32" BRIV®	19	-	-	-	-	-	-	-		-	-
	St.Steel only	20	-	-	-	-	-	-	-		-	-
	3/16" BRIV®	21	+.25	3.84	07150-06216	4.32	+.30	3.85	07150-06316		4.39	07170-06876
	Al. Alloy,
		22	+.25	3.84	07150-07216	4.32	+.30	3.85	07150-07316		4.39	07170-07876
	Brass, Steel
	3/16" BRIV®	23	-	-	-	-	-	-	-		-	-
	St.Steel only	24	-	-	-	-	-	-	-		-	-
	6mm BRIV®	25	+.25	4.79	07150-06218	4.49	-	-	-		-	07150-06846
	Al. Alloy, Steel	26	+.25	4.79	07150-07218	4.49	-	-	-		-	07150-07846

20

N o s e A s s e m b l i e s

E n g l i s h

A v l u g ® , A v s e r t ® , A v t ro n i c ® & R i v s c re w ® - I m p e r i a l & M e t r i c

For mandrel or mandrel follower spring selection, follow instructions on page 19.

	FASTENER	REF.	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	AS REC.	.076	07150-06603	.353	+.005	.081	07150-06703		.478	07150-06803
		28	AS REC.	.076	07150-07603	.353	+.003	.079	07150-07703		.368	07150-07803
	1/8" AVLUG®	29	AS REC.	.098	07150-06604	.593	-	-	-		-	07150-06804
		30	AS REC.	.098	07150-07604	.593	-	-	-		-	07150-07804
	2.5mm, 4-40 UNC	31	AS REC.	.0725	07150-06003	.145	-	-	-		-	07150-06803
	AVSERT®
	3.0mm, 6-32 UNC	32	AS REC.	.088	07150-06004	.185	-	-	-		-	07150-06804
	AVSERT®
	2.5mm AVTRONIC®	33	AS REC.	.070	07170-06025	.140	+.003	.073	07170-06125		.140	07150-06803
		34	AS REC.	.070	07170-07025	.140	+.003	.073	07170-07125		.140	07150-07803
		35	AS REC.	.079	07170-06028	.150	+.003	.082	07170-06128		.150	07170-06528
	2.8mm AVTRONIC®	36	AS REC.	.079	07170-06028	.150	+.003	.082	07170-06128		.150	07170-06873
		37	AS REC.	.079	07170-07028	.150	+.003	.082	07170-07128		.150	07170-07528
	2.8mm RIVSCREW®	38	AS REC.	* .065	07271-06030	.127	-	-	-		-	07271-06630
	3.0mm RIVSCREW®	39	AS REC.	* .065	07271-06030	.127	-	-	-		-	07271-06630
	3.5mm RIVSCREW®	40	AS REC.	* .0825	07271-06035	.132	-	-	-		-	07271-06635
	4.0mm RIVSCREW®	41	AS REC.	* .103	07271-06140	.150	-	-	-		-	07271-06640
	* These Dimensions are Across Flats
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	-	-	-	-	-	-	-		-	-
		28	-	-	-	-	-	-	-		-	-
	1/8" AVLUG®	29	-	-	-	-	-	-	-		-	-
		30	-	-	-	-	-	-	-		-	-
	2.5mm, 4-40 UNC	31	-	-	-	-	-	-	-		-	-
	AVSERT®
	3.0mm, 6-32 UNC	32	-	-	-	-	-	-	-		-	-
	AVSERT®
	2.5mm AVTRONIC®	33	+.006	.076	07170-06225	.140	-	-	-		-	07150-06803
		34	+.006	.076	07170-07225	.140	-	-	-		-	07150-07803
		35	+.006	.085	07170-06228	.150	-	-	-		-	07170-06528
	2.8mm AVTRONIC®	36	+.006	.085	07170-06228	.150	-	-	-		-	07170-06873
		37	+.006	.085	07170-07228	.150	-	-	-		-	07170-07528
	2.8mm RIVSCREW®	38	-	-	-	-	-	-	-		-	-
	3.0mm RIVSCREW®	39	-	-	-	-	-	-	-		-	-
	3.5mm RIVSCREW®	40	-	-	-	-	-	-	-		-	-
	4.0mm RIVSCREW®	41	-	-	-	-	-	-	-		-	-
	FASTENER	LINE	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	AS REC.	1.93	07150-06603	8.97	+.10	2.06	07150-06703		12.14	07150-06803
		28	AS REC.	1.93	07150-07603	8.97	+.10	2.01	07150-07703		9.35	07150-07803
	1/8" AVLUG®	29	AS REC.	2.49	07150-06604	15.06	-	-	-		-	07150-06804
		30	AS REC.	2.49	07150-07604	15.06	-	-	-		-	07150-07804
	2.5mm, 4-40 UNC	31	AS REC.	1.84	07150-06003	3.68	-	-	-		-	07150-06803
	AVSERT®
	3.0mm, 6-32 UNC	32	AS REC.	2.24	07150-06004	4.70	-	-	-		-	07150-06804
	AVSERT®
	2.5mm AVTRONIC®	33	AS REC.	1.78	07170-06025	3.56	+.07	1.85	07170-06125		3.56	07150-06803
		34	AS REC.	1.78	07170-07025	3.56	+.07	1.85	07170-07125		3.56	07150-07803
		35	AS REC.	2.01	07170-06028	3.81	+.07	2.08	07170-06128		3.81	07170-06528
	2.8mm AVTRONIC®	36	AS REC.	2.01	07170-06028	3.81	+.07	2.08	07170-06128		3.81	07170-06873
		37	AS REC.	2.01	07170-07028	3.81	+.07	2.08	07170-07128		3.81	07170-07528
	2.8mm RIVSCREW®	38	AS REC	* 1.65	07271-06030	3.23	-	-	-		-	07271-06630
	3.0mm RIVSCREW®	39	AS REC.	* 1.65	07271-06030	3.23	-	-	-		-	07271-06630
	3.5mm RIVSCREW®	40	AS REC.	* 2.10	07271-06035	3.35	-	-	-		-	07271-06635
	4.0mm RIVSCREW®	41	AS REC.	* 2.62	07271-06140	3.81	-	-	-		-	07271-06640
	* These Dimensions are Across Flats
	FASTENER	LINE	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
		Nº	SIZE	HEAD	MANDREL	P	SIZE	HEAD	MANDREL		P	PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	-	-	-	-	-	-	-		-	-
		28	-	-	-	-	-	-	-		-	-
	1/8" AVLUG®	29	-	-	-	-	-	-	-		-	-
		30	-	-	-	-	-	-	-		-	-
	2.5mm, 4-40 UNC	31	-	-	-	-	-	-	-		-	-
	AVSERT®
	3.0mm, 6-32 UNC	32	-	-	-	-	-	-	-		-	-
	AVSERT®
	2.5mm AVTRONIC®	33	+.15	1.93	07170-06225	3.56	-	-	-		-	07150-06803
		34	+.15	1.93	07170-07225	3.56	-	-	-		-	07150-07803
		35	+.15	2.16	07170-06228	3.81	-	-	-		-	07170-06528
	2.8mm AVTRONIC®	36	+.15	2.16	07170-06228	3.81	-	-	-		-	07170-06873
		37	+.15	2.16	07170-07228	3.81	-	-	-		-	07170-07528
	2.8mm RIVSCREW®	38	-	-	-	-	-	-	-		-	-
	3.0mm RIVSCREW®	39	-	-	-	-	-	-	-		-	-
	3.5mm RIVSCREW®	40	-	-	-	-	-	-	-		-	-
	4.0mm RIVSCREW®	41	-	-	-	-	-	-	-		-	-

21

S e r v i c i n g t h e To o l

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner.

I M P O R T A N T

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

D a i l y

•Daily, before use or when first putting the tool into service. Pour a few drops of clean lubricating oil into the air inlet of the intensifier if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours.

•Check for air and oil leaks. If damaged, hoses and couplings should be replaced.

•If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air hose to the intensifier. If there is a filter, drain it.

•Check that the nose equipment is correct.

•Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the safety instructions on page 4).

We e k l y

•Conduct the full “Daily” procedures as described above.

•Remove, inspect, clean and grease the Tail Jaws (refer to “Tail Jaw Cylinder” in the "Maintenance Section" page 24).

•Check oil level in the intensifier Unit reservoir is approximately 12mm (1/2”) below the transparent cover plate.

M o l y L i t h i u m G re a s e E P 3 7 5 3 S a f e t y D a t a

Grease can be ordered as a single item, the part number is shown in the service kit page 23.

First Aid

SKIN:

As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner. INGESTION:

Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.

EYES:

Irritant but not harmful. Irrigate with water and seek medical attention.

Fire

FLASH POINT: Above 220°C.

Not classified as flammable.

Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.

Environment

Scrape up for burning or disposal on approved site.

Handling

Use barrier cream or oil resistant gloves

Storage

Away from heat and oxidising agent.

22

S e r v i c i n g t h e To o l	E n g l i s h
S e r v i c e K i t

For all servicing we recommend the use of the service kit (part number 07900-05300).

SERVICE KIT

	ITEM PART Nº	DESCRIPTION	Nº OFF	ITEM PART Nº	DESCRIPTION	Nº OFF
	07900-00157	CIRCLIP PLIERS	1	07900-00352	SEAL REMOVAL HOOK	1
	07900-00006	SPATULA	1	07900-00710	BARREL PLUG REMOVAL SPANNER	1
	07900-00446	EXTRACTOR	1	07900-00725	BULLET	1
	07900-00603	BARREL VICE JAWS	1	07900-00243	SCREWDRIVER	1
	07900-00520	3/8" ROD	1	07900-00717	INTENSIFIER SPANNER	1
	07900-00521	1/4" ROD	1	07900-00013	1/8" ALLEN KEY	1
	07900-00602	'O' RING ASSEMBLY BULLET	1	07900-00617	LOCTITE MULTI-GASKET 574 50ml PACK	1
	07900-00595	18mm SPANNER	1	07900-00469	2.5mm ALLEN KEY	1
	07900-00434	32mm SPANNER	1	07900-00351	3mm ALLEN KEY	1
	07900-00237	3/8" x 5/16" B.S.W. SPANNER	1	07900-00224	4mm ALLEN KEY	1
	07900-00012	9/16" x 5/8" SPANNER	1	07900-00225	5mm ALLEN KEY	1
	07900-00008	7/16" x 1/2" SPANNER	1	07992-00020	80g TIN MOLY LITHIUM GREASE EP 3753	1

Note: Spanner sizes are measured 'across flats' unless otherwise specified.

23

M a i n t e n a n c e

Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.

I M P O R T A N T

Safety Instructions appear on page 4.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed otherwise.

It is recommended that any dismantling operation be carried out in clean conditions.

Dismantling of the 07530 MkII and 07532 MkII are covered separately. For the 07530 MkII refer to the dismantling procedures below and for the 07532 MkII refer to pages 26-27. Item numbers in bold refer to the general assemblies and parts lists for the respective model on pages 28-31.

Prior to dismantling the tool, you will need to remove the nose equipment.

For total tool servicing we advise that you proceed with the dismantling of sub-assemblies in the order shown below after having disconnected the hydraulic hose from the intensifier unit and the trigger air line from the intensifier valve, thus separating the pistol unit from the intensifier unit.

D i s m a n t l i n g 0 7 5 3 0 - 0 2 2 0 0 M k I I

To dismantle the 07532-02200 MkII refer to pages 26-27.

TAIL JAW CYLINDER

•Manually flip the Clip 47 up and remove the End Cap 38.

•Using an Allen Key*, remove one Cap Head Screw 44 ensuring that any trapped air in the tail jaw cylinder is exhausted. Remove the second Cap Head Screw 44.

•Pull out Rear Plug 46.

•Extract air tail jaw components, comprising Tail Jaw Piston Assembly 14, Spring 13, Jaws 9 and Jaw Housing 8.

•Remove plug at rear of piston assembly using an Allen Key* and a bar through the large slot in the turret.

•Clean out turret using a 4.7mm (3/16”) drill and replace plug using a non-hardening sealing compound, e.g. Loctite Multi-gasket 574*.

•Remove piston seal ‘O’ Ring 10.

•Using an Allen Key*, remove all five handle moulding securing Screws 34, 39 and Nuts 33 from the tool handle.

•Grip Barrel 25 in a vice using soft jaws* to avoid damage.

•Using a box spanner*, unscrew Barrel Plug 7, preventing Barrel 25 turning by using an open ended spanner*.

•Disconnect Air Tail Jaw Concertina Tube 12 from Switch Block 28 and pull Tail Jaw Cylinder 6 from tool.

•Remove ‘O’ Ring 4, Rubbing Strip 15 and Barrel Return Spring 16.

•Free length of Spring 13 should be 38.1mm (1.5”). Replace if necessary.

•Coat the tail jaws with Moly Lithium grease before assembling.

•Assemble in reverse order of dismantling.

HYDRAULIC PISTON

•Remove Tail Jaw Cylinder 6 as described earlier.

•Grip Body 19 in vice using soft jaws* to avoid damage, undo Stroke Limiter 17.

•Grip Barrel 25 in soft jaw vice, pull Body 19 from Barrel 25 (a small quantity of hydraulic oil will be ejected from inside body).

•Remove Piston 18 carefully so as not to damage body bore.

•Remove Seal 3.

•Seal 1 is difficult to remove without damaging, but can remain in place during cleaning (provided it is not affected by cleaning process). If however, Seal 1 requires renewing proceed as follows:

•Using spatula*, prise out Seal 1 from Body 19, taking care not to damage body cavity and bores. The removed Seal 1 MUST be discarded.

•To replace Seal 1, unscrew Hydraulic Hose Assembly 22 and fit a spare Bleed Plug Assembly 2 screwing it in to bring inside face level with internal bore.

•Unscrew existing bleed plug until inside face is level with internal bore. This will provide a smooth passage for insertion of new Seal 1 through rear of body.

•Ensure the seal is well greased and the correct way round with the open end of the seal facing the rear tail jaws.

•Complete assembly in reverse order of dismantling.

*Refers to items included in the 0753 Mkll service kit. For complete list see page 23.

Item numbers in bold refer to the general assemblies and parts lists on pages 28-29.

24

M a i n t e n a n c e	E n g l i s h
D i s m a n t l i n g 0 7 5 3 0 - 0 2 2 0 0 M k I I

TRIGGER ASSEMBLY

•To dismantle/service assembly, remove covers from the tool as described earlier.

•Disconnect all air hoses from assembly, taking care not to damage them. Remove assembly.

•Using a spanner*, unscrew the Retainer 49 and remove. Take care to keep the Spring 50.

•Prise off the ‘O’ Ring 53 taking care not to damage the Spindle 54 and Retainer 49 seatings.

•Clean and re-assemble using a new ‘O’ Ring 53.

•Check length of Spring 50 which must be 12.7mm (0.5”) free length – replace if necessary.

•Assembly in reverse order of dismantling.

TAIL JAW ON/OFF VALVE

•The unit is designed so that minimum of servicing is required during the life of the tool.

•If it is necessary to dismantle valve, proceed as follows:

•Disconnect air hose from assembly, taking care not to damage them. Remove assembly.

•Using an Allen Key*, loosen Screw 27 clamping assembly to Barrel 25 and remove assembly.

•Using a screwdriver*, carefully remove the Chrome Star-lock Washer 26 from Air Tail Jaw Spool 29 and discard washer.

•Extract Air Tail Jaw Spool 29 from Switch Block 28.

•Taking care not to damage the Air Tail Jaw Spool 29, remove the ‘O’ Rings 31.

•Clean spool and refit new ‘O’ Rings 31 using assembly bullet* and insert into Switch Block 28, noting its orientation.

•Fit New Chrome Star-lock Washer 26 by clamping in vice using a soft jaw vice to prevent damage. DO NOT USE UNDUE FORCE.

•Complete assembly in reverse order of dismantling.

TAIL JAW PRESSURE NON-RETURN VALVE

•The Non-return Valve 21 is located in the tool handle.

•To remove/replace the Non-return Valve 21 depress the bulk head fittings and withdraw the Blue Plastic Tube 23 from both ends.

•When replacing the Non-return Valve 21, note the orientation.

HANDLE & END CAP

•Clean and inspect mouldings for cracks or other damage.

CURSOR

•Clean and oil Mechanical Cursor Assembly 5 occasionally with a little light oil.

I M P O R T A N T

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

* Refers to items included in the 0753 Mkll service kit. For complete list see page 23. Item numbers in bold refer to the general assemblies and parts lists on pages 28-29.

25

M a i n t e n a n c e

D i s m a n t l i n g 0 7 5 3 2 - 0 2 2 0 0 M k I I

To dismantle the 07530-02200 MkII refer to pages 24-25.

TAIL JAW CYLINDER

•Manually flip the Clip 54 up and remove the End Cap 45.

•Using an Allen Key*, remove one cap head Screw 51 ensuring that any trapped air in the tail jaw cylinder is exhausted. Remove the second cap head Screw 51.

•Push forward Rear Plug 53 against Spring 20 and release quickly to allow Rear Plug 53 to fall away.

•Extract air tail jaw components, comprising Tail Jaw Piston Assembly 21, Spring 20, Jaws 16 and Jaw Housing 15.

•Remove plug at rear of piston assembly using an Allen Key* and a bar through the large slot in the turret.

•Clean out turret using a 4.7mm (3/16”) drill and replace plug using a non-hardening sealing compound, e.g. Loctite Multi-gasket 574*.

•Remove piston seal ‘O’ Ring 17.

•Using an Allen Key*, remove all five handle moulding securing Screws 41, 46 and Nuts 40 from the tool handle.

•Grip Barrel 31 in a vice using soft jaws* to avoid damage.

•Using a box spanner*, unscrew Barrel Plug 14, preventing Barrel 31 turning by using an open ended spanner*.

•Disconnect Air Tail Jaw Concertina Tube 19 from Switch Block 35 and pull Tail Jaw Cylinder 12 from tool.

•Remove ‘O’ Ring 10, Rubbing Strip 22 and Barrel Return Spring 13.

•Free length of Spring 20 should be 38.1mm (1.5”). Replace if necessary.

•Coat the tail jaws with Moly Lithium grease before assembling.

•Assemble in reverse order of dismantling.

HYDRAULIC PISTON

•Remove Tail Jaw Cylinder 12 as described earlier.

•Grip Body 25 in vice using soft jaws* to avoid damage, undo Stroke Limiter 23.

•Grip Barrel 31 in soft jaw vice, pull Body 25 from Barrel 31 (a small quantity of hydraulic oil will be ejected from inside body).

•Remove Piston 24 carefully so as not to damage body bore.

•Remove Seal 9.

•Seal 1 is difficult to remove without damaging, but can remain in place during cleaning (provided it is not affected by cleaning process). If however, Seal 1 requires renewing proceed as follows:

•Using spatula*, prise out Seal 1 from Body 25, taking care not to damage body cavity and bores. The removed Seal 1 MUST be discarded.

•To replace Seal 1, disconnect Hydraulic Hose Assembly 63 and all the associated air pipes. Unscrew Self Closing Coupler 6, remove Suspension Mounting Plate 4, unscrew the Adapter Top Hose 2 and fit a spare Bleed Plug Assembly 30 screwing it into bring the inside face level with the internal bore.

•Unscrew existing bleed plug until inside face is level with internal bore. This will provide a smooth passage for insertion of new Seal 1 through rear of body.

•Ensure the seal is well greased and the correct way round with the open end of the seal facing the rear tail jaws.

•Complete assembly in reverse order of dismantling.

* Refers to items included in the 0753 Mkll service kit. For complete list see page 23. Item numbers in bold refer to the general assemblies and parts lists on pages 30-31.

26

M a i n t e n a n c e	E n g l i s h
D i s m a n t l i n g 0 7 5 3 2 - 0 2 2 0 0 M k I I

TRIGGER ASSEMBLY

•To dismantle/service assembly, remove covers from the tool as described earlier.

•Disconnect all air hoses from assembly, taking care not to damage them. Remove assembly.

•Using a spanner*, unscrew the Retainer 56 and remove. Take care to keep the Spring 57.

•Prise off the ‘O’ Ring 60 taking care not to damage the Spindle 61 and Retainer 56 seatings.

•Clean and re-assemble using a new ‘O’ Ring 60.

•Check length of Spring 57 which must be 12.7mm (0.5”) free length – replace if necessary.

•Assembly in reverse order of dismantling.

TAIL JAW ON/OFF VALVE

•The unit is designed so that minimum of servicing is required during the life of the tool.

•If it is necessary to dismantle valve, proceed as follows:

•Disconnect air hose from assembly, taking care not to damage them. Remove assembly.

•Using an Allen Key*, loosen Screw 34 clamping assembly to Barrel 31 and remove assembly.

•Using a screwdriver*, carefully remove the Chrome Star-lock Washer 33 from Air Tail Jaw Spool 36 and discard washer.

•Extract Air Tail Jaw Spool 36 from Switch Block 35.

•Taking care not to damage the Air Tail Jaw Spool 36, remove the ‘O’ Rings 38.

•Clean spool and refit new ‘O’ Rings 38 using assembly bullet* and insert into Switch Block 35, noting its orientation.

•Fit New Chrome Star-lock Washer 33 by clamping in vice using soft Jaws to prevent damage. DO NOT USE UNDUE FORCE.

•Complete assembly in reverse order of dismantling.

TAIL JAW PRESSURE NON-RETURN VALVE

•The Non-return Valve 26 is located in the tool handle.

•To remove/replace the Non-return Valve 26 depress the bulk head fittings and withdraw Blue Plastic Tube 27 from both ends.

•When replacing the Non-return Valve 26, note the orientation.

HANDLE & END CAP

•Clean and inspect mouldings for cracks or other damage.

CURSOR

•Clean and oil Mechanical Cursor Assembly 11 occasionally with a little light oil.

I M P O R T A N T

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

* Refers to items included in the 0753 Mkll service kit. For complete list see page 23. Item numbers in bold refer to the general assemblies and parts lists on pages 30-31.

27

G e n e r a l A s s e m b l y o f B a s e To o l 0 7 5 3 0 - 0 2 2 0 0 M k I I

		W
37			38	COVERHANDLEDETAILS	109							46	47	SECTIONPART 'W'-'W'
3436	33	W	34 33			11	13	14	43	44	45		44
													45
							12
35			39 33		8		15
					7		16
34	33				6			17
							18
					5
			39 33	40 41	4		19		21		22
					3		20
					2

1

23

							X	X
28		29	30	31	'X'-'X'	25	24	50	51	52	DETAIL	20
60	27	26		32	SECTION			49	54		TRIGGERVALVE
									53

48

28

07530-02200 PARTS LIST

	ITEM	PART Nº	DESCRIPTION	QTY	SPARES	ITEM	PART Nº	DESCRIPTION	QTY SPARES
	1	07003-00237	SEAL (STATIC)	1	-	29	07530-02302	AIR TAIL JAW SPOOL	1	-
	2	07530-00500	BLEED PLUG ASSEMBLY (ITEMS 56 to 59)	1	-	30	07004-00059	1/8" STARLOCK WASHER BLACK	1	-
	3	07003-00236	SEAL (DYNAMIC)	1	1	31	07003-00121	'O' RING	2	3
	4	07003-00167	'O' RING	1	1	32	07005-01571	ELBOW CONNECTOR	2	-
	5	07271-01100	MECHANICAL CURSOR ASSEMBLY	1	-	33	07002-00134	M4 HEX NUT	5	-
	6	07530-02207	TAIL JAW CYLINDER	1	-	34	07001-00401	M4 X 10 LONG SOCKET HEAD CAP SCREW	3	-
	7	07530-02205	BARREL PLUG	1	-	35	07530-02210	LABEL	2	-
	8	07530-00208	JAW HOUSING	1	-	36	07007-01504	CE MARK LABEL	1	-
	9	07151-00403	JAWS	2	2	37	07007-01503	BOOK SYMBOL LABEL	1	-
	10	07003-00113	'O' RING	1	2	38	07530-02603	END CAP	1	-
	11	07005-01972	L TYPE THREADED NIPPLE	1	-	39	07001-00262	M4 X 22 LONG SOCKET HEAD CAP SCREW	2	-
	12	07530-02211	AIR TAIL JAW CONCERTINA TUBE	1	-	40	07530-02601	MODIFIED HANDLE MOULDING (RIGHT)	1	-
	13	07154-00404	SPRING	1	-	41	07530-02602	MODIFIED HANDLE MOULDING (LEFT)	1	-
	14	07530-02800	TAIL JAW PISTON ASSEMBLY	1	-	43	07003-00113	'O' RING	1	-
	15	07530-00206	RUBBING STRIP	1	1	44	07001-00504	M4 X 6 LONG SOCKET HEAD CAP SCREW	2	2
	16	07490-03002	BARREL RETURN SPRING	1	-	45	07002-00153	M4 WASHER PLASTIC	2	-
	17	07530-00204	STROKE LIMITER	1	-	46	07530-02213	REAR PLUG	1	-
	18	07530-00203	PISTON	1	-	47	07530-02220	CLIP	1	-
	19	07530-02202	BODY	1	-	48	07007-00300	TRIGGER BUTTON	1	-
	20	07003-00142	1/8" BSP BONDED SEAL	2	2	49	07220-00803	RETAINER	1	-
	21	07005-01973	NON-RETURN VALVE	1	-	50	07125-00215	SPRING	1	-
	22	07008-00423	HYDRAULIC HOSE ASSEMBLY	1	-	51	07530-02311	TRIGGER HOUSING	1	-
	23	07005-01083	4mm O/D BLUE PLASTIC TUBE	60mm	-	52	07005-01357	COLLET TYPE CONNECTOR	1	-
	24	07007-00017	DUST CAP	1	-	53	07003-00022	'O' RING	1	-
	25	07530-02201	BARREL	1	-	54	07241-00208	SPINDLE	1	-
	26	07004-00058	1/8" STARLOCK WASHER CHROME	1	-	56	07003-00142	● BONDED SEAL	1	1
	27	07001-00404	M5 X 6 LONG SOCKET HEAD SCREW	1	-	57	07003-00194	● BONDED SEAL	1	1
	28	07530-02301	SWITCH BLOCK	1	-	58	07001-00442	● SCREW	1	-
						59	07530-00501	● PLUG	1	-
						60	07530-00310	BLANKING PLUGS	2

29

I I k M 0 0 2 2 0 - 0 3 5 7 0 l o To e s a B r o f t s i L s t r a P

h s i l g n E

G e n e r a l A s s e m b l y o f B a s e To o l 0 7 5 3 2 - 0 2 2 0 0 M k I I

	W
44		45
	W				DETAILS
41 43	40	41	40		HANDLE COVER	16 17
42		46	40			15
						14
						13
41	40					12
						11
		46	40	47	48	10
						8
						9
						7

6

5 3 4

3 2

1

63

23 21

22 20 19 18 25 24

30

X

X

	54
52	53	-'W'
	52
50 51	51	SECTION 'W'
		PART

26

27

28

29

3	68	34	36	33	37	38	39	SECTION'X'-'X'	32	31	5657	58	61	7	VALVETRIGGERDETAIL
	35
													60
												55

30