Avdel 7537 User Manual

Instruction Manual Manuel d’instructions Betriebsanleitung Manuale d’istruzione

07537

07537

G e n e s i s ® 7 5 3 7

H y d ro - P n e u m a t i c P o w e r To o l D r u c k l u f t g e r ä t

O u t i l o l é o - p n e u m a t i q u e A t t re z z o o l e o p n e u m a t i c o

C o n t e n t s

E n g l i s h

Safety Rules	4
Specifications
Specification for 7537 Tool	5
Tool Dimensions	5
Intent of Use	6
Putting into Service
Air Supply	7
Mechanical Cursors	8
Cursor	9
Loading and Reloading the Tool	10
Operating Procedure	10
Mandrel Follower Springs Identification	11
and Orientation
Nose Assemblies
Nose Jaws	12
Selecting a Nose Jaw	13
Nose Jaw Selection - Imperial	14
Nose Jaw Selection - Metric	15
Mandrels and Mandrel Follower Springs	16
Chobert® and Grovit® - Imperial	16
Chobert® and Grovit® - Metric	17
Briv® - Imperial	18
Mandrel Head Types and ‘P’ Length	19
Briv® - Metric	19
Avlug®, Avsert®, Avtronic® and Rivscrew®
Imperial and Metric	20
Servicing the Tool
Daily	21
Weekly	21
MolyLithium Grease EP 3735 Safety Data	21
Molykote® 55m Safety Data	22
Molykote® 111 Safety Data
Service Kits	23

Maintenance
Dismantling 07537-00200	24-25
General Assembly and Parts List 07537-00200	26-27
Priming
Oil Details	28
Hyspin® VG 32 and AWS 32 Oil Safety Data	28
Priming Kit	28
Priming Procedure	29
Fault Diagnosis
Symptom, Possible Cause and Remedy	30
Français	33
Deutsch	63
Italiano	93

LIMITED WARRANTY

Avdel makes the limited warranty that its products will be free of defects in workmanship and materials which occur under normal operating conditions. This Limited Warranty is contingent upon: (1) the product being installed, maintained and operated in accordance with product literature and instructions, and (2) confirmation by Avdel of such defect, upon inspection and testing. Avdel makes the foregoing limited warranty for a period of twelve (12) months following Avdel’s delivery of the product to the direct purchaser from Avdel. In the event of any breach of the foregoing warranty, the sole remedy shall be to return the defective Goods for replacement or refund for the purchase price at Avdel’s option. THE FOREGOING EXPRESS LIMITED WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL.

Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

3

S a f e t y R u l e s

This instruction manual must be read with particular attention to the following safety rules, by any person installing, operating, or servicing this tool.

1Do not use outside the design intent.

2Do not use equipment with this tool/machine other than that recommended and supplied by Avdel UK Limited.

3Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be

pleased to advise upon any proposed modification.

4The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel UK Limited procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Avdel UK Limited with your training requirements.

5The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be directed to Avdel UK Limited.

6The precautions to be observed when using this tool/machine must be explained by the customer to all operators.

7Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.

8Do not operate a tool/machine that is directed towards any person(s) or the operator.

9Always adopt a firm footing or a stable position before operating the tool/machine.

10Ensure that vent holes do not become blocked or covered and that hoses are always in good condition.

11The operating pressure shall not exceed 7 bar (100 lbf/in2).

12The combination of fastener, mandrel, hole size and sheet thickness shall be in accordance with Avdel UK Limited Specifications.

13Do not operate the tool if it is not fitted with a complete nose assembly unless specifically instructed otherwise.

14When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.

15Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept dry and clean for best possible grip.

16When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent startup.

17Excessive contact with hydraulic oil should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly.

I M P O R T A N T

While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, they must be regularly examined for excessive wear and marking, with particular attention to the head diameter, the tail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during use could forcibly exit the tool. It is the customer's responsibility to ensure that mandrels are replaced before any excessive levels or wear and always before the maximum recommended number of placings. Contact your Avdel UK Limited representative who will let you know what that figure is by measuring the broach load of your application with a calibrated test tool. These tools can also be purchased under Part Number 07900-09080, supplied with all necessary information for testing in this manual.

4

S p e c i f i c a t i o n s	E n g l i s h
S p e c i f i c a t i o n f o r 0 7 5 3 7 To o l

Air Pressure	Minimum - Maximum	5-7 bar (70-100 lbf/in2)
Free Air Volume Required	@ 5.1 bar /75 lbf/in2	2.6 litres (0.09 ft3)
Stroke	Minimum	28.0 mm (1.10 in)
Pull Force	@ 5.5 bar /80 lbf/in2	3.89 kN (875 lbf)
Cycle time	Approximately	1 second
Noise Level	Less than	70 dB(A)
Weight	Tool	2.3 kg (5.06 lb)
Vibration	Less than	2.5 m/s2 (8 ft/s2)

To o l D i m e n s i o n s

Part Number 07537-00200

475 18.70

338 13.30

	50	07537
	96
	1.

51 2

07537

120

60 2.36

163 140

6.41 5.51 98

3.85

121

150

110

5

I n t e n t o f U s e

The pneumatic 07537 tool is a handheld lightweight tool designed to place Avdel® speed fasteners (except 1/16” Avlug®) making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.

Part numbers are shown to order a complete tool but no nose equipment.

The tool part number for the 07537 model is 07537-00200. See the general assemblies on pages 26-27.

The tool will place most repetition fasteners, as shown in the table below.

The tool is used with specific nose equipment. Reference must be made to the Nose Equipment section of the manual when selecting compatible components for the type and size of fastener used in your application (see pages 12-20). Nose jaw dimensions are shown on page 13.

FASTENER NAME

FASTENER SIZE

3/32"

1/8"

5/32"

3/16"

1/4"

2.5mm

3mm

3.5mm

4mm 6mm

M2.5

M3

2.8mm

4-40

6-32

UNC

UNC

CHOBERT®

●

●

●

●

●

GROVIT®

●

●

●

●

AVLUG®

●

●

BRIV®

●

●

●

●

●

RIVSCREW®

●

●

●

●

AVTRONIC®

●

AVSERT®

●

●

6

P u t t i n g i n t o S e r v i c e	E n g l i s h
A i r S u p p l y

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or 1/4 inch.

Read servicing daily details page 21.

STOP COCK			TAKE OFF POINT
(USED DURING MAINTENANCE			FROM
OF FILTER/REGULATOR UNIT)			MAIN SUPPLY
3 METRES MAXIMUM
6	8	10
4		12
2		14
0		16	MAIN SUPPLY
			DRAIN POINT
07537
			PRESSURE REGULATOR
			AND FILTER (DRAIN DAILY)

7

P u t t i n g i n t o S e r v i c e

M e c h a n i c a l C u r s o r s

SPRING

TOOL LOADED END

BARREL

CURSOR

NOSE

JAWS

For reference there are three different mechanical cursor types:

•	07271-01100	Used for Standard mandrels and 5/32” Disposable mandrels
•	07279-05843	Used for 1/8” Disposable mandrels
•	07279-05845	Used for 3/16” Disposable mandrels

The difference in the above assemblies is the internal diameter of the End Plug.

END PLUG

These are colour coded see below:

	MECHANICAL CURSOR	END PLUG	COLOUR	HOLE DIAMETER
	PART NO.	PART NO.		(mm)
	07271-01100	07150-00402	PLAIN STEEL	2.7
	07279-05843	07159-05844	GOLD	2.2
	07279-05845	07159-05846	SILVER	3.3

8

P u t t i n g i n t o S e r v i c e	E n g l i s h
C u r s o r

IMPORTANT

If fitted incorrectly, the cursor will not allow feeding of the fasteners.

While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation before fitting the nose equipment. The sprung loaded, slightly concave, end of the cursor should point towards the front of the tool as shown in the illustration.

When fitted the correct way round, the cursor will easily slide out of the barrel when a mandrel is pushed into its centre then pulled back.

To reverse the orientation of the cursor, follow these steps:

Item numbers in bold refer to the general assembly and parts list for	CURSOR
the 07537-00200 on pages 26-27.	SPRING
• Remove the clip 48 and slide off end cap 50.	LOADED END
• Using an Allen Key, remove one cap head screw 5 ensuring that	TOOL
any trapped air is exhausted. remove the second cap head screw	BARREL
5.
• Pull out rear plug 47.	NOSE
	JAWS

•Pull out tail jaw piston assembly 51 together with jaws 34.

•Lift out spring 35 and jaw housing 41.

•Insert a mandrel into the hole in the rear end of barrel 44 until it protrudes through the front of the barrel, then pull out the mandrel and cursor together through the front.

•Reassemble components in reverse order.

•Insert Mechanical Cursor Assembly 36 into the front of the barrel, correct way round.

L o a d i n g a n d R e l o a d i n g t h e To o l

IMPORTANT

The procedure for loading the tool and for fitting the nose equipment to the tool is integral.

When ordering a complete tool or system you will normally be supplied with all the nose equipment required for the fastener to be placed. To identify nose equipment components or to select the correct elements, read the nose equipment section, on pages 12-20.

If you have been supplied with a nose jaw, mandrels and mandrel follower springs proceed with loading the tool and fitting the nose equipment as shown overleaf.

Item numbers in bold refer to the general assembly and parts list for the 07537-00200 on pages 26-27.

9

P u t t i n g i n t o S e r v i c e

L o a d i n g t h e To o l

•Connect the air supply to the tool.

•Open tail jaws 34 which grip the mandrel, by switching off the tail jaw switch (items 22 and 23).

•Screw selected nose jaws onto barrel 44 of the tool.

•* Insert a mandrel into the tail end of the fasteners through the paper pod.

•Slide the mandrel follower spring onto the mandrel ensuring correct orientation, as shown in the table on page 11.

•Gripping the tail end of the mandrel, tear off the paper pod from around the fasteners.

•Open the nose jaws either by rotating the outer ring on Cam operated jaws or by pushing outwards on the jaw ends, as illustrated below left.

•Insert the previously assembled mandrel, mandrel follower spring and fasteners into the nose jaws until the first fastener to be placed is protruding from the nose jaw.

•Close the nose jaws and adjust so that the first fastener protrudes by 1.5mm - 3mm (1/16” to 1/8”), as shown in the illustration below right.

•Close the tail jaws to ensure the mandrel is gripped, by switching on the tail jaw switch (items 22 and 23).

1.5mm - 3mm (1/16" - 1/8")

R e l o a d i n g t h e To o l

•Open tail jaws 34 of tool.

•Open the nose jaws and pull the empty mandrel and mandrel follower spring out of the tool.

•Reload the tool by following the above instructions, starting at stage •*.

O p e r a t i n g P ro c e d u re

IMPORTANT

You must check that the cursor orientation and the nose equipment are correct before attempting to operate the tool.

•Push the fastener, protruding from the nose jaws, fully into the application holes ensuring that the tool is held square.

•Operate the trigger without releasing - the mandrel head is pulled through the fastener, forming the fastener into the application.

•Remove the tool.

•Release the trigger. The next fastener will be automatically presented through the nose jaws, ready for placing.

Item numbers in bold refer to the general assembly and parts list for the 07537-00200 on pages 26-27.

10

P u t t i n g i n t o S e r v i c e						E n g l i s h
MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION
FASTENER		NOSE JAW	MANDREL	MANDREL/MANDREL FOLLOWER SPRING
NAME	SIZE	(SEE NOSE EQUIPMENT SECTION)	SIZE		AND FASTENER ASSEMBLY
				MANDREL FOLLOWER SPRING
	3/32"	STANDARD TAPERED	ALL	MANDREL HEAD	FERRULE	MANDREL
					SPRING
BRIV®	3/32"	LIMITED ACCESS &	ALL
		LIMITED ACCESS CAM OPERATED
	1/8"	ALL	ALL
	5/32"	ALL	ALL
	3/16"	ALL	ALL
			ALL
	6mm	STANDARD	EXCEPT 3rd
			OVERSIZE
	3/32"	ALL EXCEPT
CHOBERT®		STANDARD TAPERED,	ALL
		LIMITED ACCESS
AVLUG®	3/32"	STANDARD TAPERED,	ALL
GROVIT®
		LIMITED ACCESS
	1/8"	ALL	ALL
	5/32"		ALL EXCEPT
		ALL	3rd
			OVERSIZE
	5/32"	ALL	3rd
CHOBERT®			OVERSIZE
GROVIT®			ALL EXCEPT
	3/16"
		ALL	2nd
			OVERSIZE
	3/16"	ALL	2nd
			OVERSIZE
CHOBERT®	1/4"	ALL	ALL
	2.8mm
	3mm	ALL	ALL
RIVSCREW®
	3.5mm	ALL	ALL
	4mm
	2.5mm	ALL	ALL
	4 x 40
AVSERT®
	UNC
	3mm
	6 x 32	ALL	ALL
	UNC
	2.5mm	ALL	ALL
AVTRONIC®		ALL EXCEPT
	2.8mm		ALL
		LIMITED ACCESS
	2.8mm	LIMITED ACCESS	ALL

11

N o s e A s s e m b l i e s

On speed fastening tools such as 0753 MkII type, the nose equipment always consists of three elements: a nose jaw, a mandrel and a mandrel follower spring. All three items are matched to the fastener being placed and to the hole size in the application.

I M P O R T A N T

To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fitting the nose equipment to the tool. See ‘CURSOR’ section on page 9.

It is essential that the correct nose equipment is fitted to the tool to ensure both effective placing of the fastener and SAFE operation of the tool. READ THE SAFETY INSTRUCTIONS page 4 carefully.

To identify the correct combination of nose equipment to fit your tool first select a nose jaw by reading the section below then read the mandrel section to select part numbers both for the mandrel itself and for the mandrel follower spring. Mandrels and mandrel follower springs are illustrated on page 11.

To fit the nose equipment, follow the ‘Loading the Tool’ procedure page 10.

N o s e J a w s

I M P O R T A N T

The wrong nose jaw could result in an incorrectly placed fastener or incorrect clench.

Nose Jaws can be categorised into 7 different basic shapes as illustrated opposite, even though internal dimensions will vary according to the fastener it is intended for. Exact dimensions referring to the letters in the illustrations opposite are indicated in the ‘Nose Jaw Selection Tables’ on pages 14-15.

For a particular shape, there may be several options of end form giving access benefits or fastener placing enhancement.

Flat

•Normal end form of all nose jaws.

•Suitable on all applications with no access restrictions.

Universal

•Designed for use with universal head Chobert® fasteners.

•Can also be used with Briv® fasteners to obtain the highest possible clench. Note this reduces the maximum grip range of the Briv® fastener by approximately 0.015” (0.4mm).

Recessed

•For use with Briv® fasteners ONLY.

•It gives a higher clench than a flat end form but less than a universal end form, with no reduction of the grip range of the fastener.

Tapered

•Available as shown in the ‘Nose Jaw Selection Tables’.

•Allows greater accessibility than a flat end form and places the same range.

Head Forming

•For use with Rivscrew® fasteners ONLY.

•Deforms the head of the fastener to achieve good clench.

12

N o s e A s s e m b l i e s

E n g l i s h

S e l e c t i n g a N o s e J a w

•List the name, size and material of the fastener to be placed.

•Look for this fastener in the first column of the nose jaw selection tables on page 14 if you use imperial measurements and on page 15 if you use metric units.

•Looking right across the table, take note of which nose jaws are available. ONLY those shown are available.

•Select which is most suitable for your application by referring to the respective nose jaw drawing. If your application has no access restriction, you should select the standard shape with a flat end form with or without a cam.

	STANDARD
		'B'
28.6
1.125
		'E'
	33.5	'D'
	1.32
FLAT	UNIVERSAL RECESSED TAPERED

	LONG
28.6
1.125		'B'
33.5	'D'
1.32		'E'
FLAT	UNIVERSAL	RECESSED

Available to place most of the fasteners. Allows more penetration into applications with no other access restriction.

Available in 4 different end forms to place all fasteners (except Rivscrew). Suitable on applications with no or little access restriction.

		LONG CURVED
			'B'
			'F'
	33.5		'D'
	1.32		'E'
28.6
1.125
RIVET		'F'
Ø	mm	in.
1/8	.620	15.7
5/32	.690	17.5
3/16	.720	18.3

FLAT RECESSED

Available as shown in NOSE JAW SELECTION TABLE.

Allows more penetration into applications with restricted access.

Mandrels must be curved by hand to follow the shape of the jaw.

LIMITED ACCESS
	'B'
20.5
0.81
	'E'
41.4	'D'
1.63
	FLAT

Available as shown in NOSE JAW SELECTION TABLE.

Allows access into very restrictive applications.

STANDARD CAM OPERATED

'B'

28.6

1.25

'E'

34 'D'

1.34

FLAT	HEAD FORMING (HF)

	LONG CAM OPERATED
		'B'
	34	'D'
	1.34	'E'
	28.6
	1.25
		FLAT

LIMITED ACCESS CAM OPERATED
	'B'
28.6
1.25
	'E'
37.1	'D'
1.46
	FLAT

Available as shown in NOSE JAW SELECTION TABLE overleaf. Equivalent functions to the Standard and Limited Access above with the addition of a cam to ease and speed up the nose jaw opening thus the pod reloading procedure.

Dimensions shown in bold are millimetres. Other dimensions are in inches.

13

N o s e A s s e m b l i e s

N o s e J a w S e l e c t i o n - I m p e r i a l

The ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies both the mandrel and mandrel follower spring required for a particular nose jaw with a specific fastener.

		REF.	NOSE JAW					REF.	NOSE JAW
	FASTENER		TYPE AND		DIMENSIONS				TYPE AND		DIMENSIONS
		Nº		PART Nº				Nº		PART Nº
			END FORM		'B'	'D'	'E'		END FORM		'B'	'D'	'E'
		1	STANDARD - FLAT	07150-03003	.36	1.30	.16	1	# STANDARD - UNIVERSAL	07150-03203	.36	1.33	.24
	3/32" CHOBERT®	1	STD. CAM OPERATED - FLAT	07170-04500	.36	1.30	.16	1	LTD. ACCESS CAM OPERATED	07177-03003	.20	1.18	.16
	& GROVIT®	2	STANDARD - TAPERED	07170-03103	.36	1.30	.16	3	LIMITED ACCESS	07274-01000	.22	1.07	.16
		4	LONG - FLAT	07150-04003	.41	2.30	.16	4	LONG CURVED - FLAT	07150-05003	.41	2.28	.16
		5	STANDARD - FLAT	07150-03004	.41	1.18	.20	5	# STANDARD - UNIVERSAL	07150-03204	.41	1.22	.32
	1/8" CHOBERT®	5	STANDARD - TAPERED	07170-03104	.41	1.19	.20	5	STD. CAM OPERATED - FLAT	07170-04600	.41	1.18	.20
	& GROVIT®	6	LONG - FLAT	07150-04004	.41	2.18	.20	6	# LONG - UNIVERSAL	07150-04204	.41	2.22	.30
		6	LONG CURVED - FLAT	07150-05004	.41	2.12	.20	6	LONG CAM OPERATED - FLAT	07170-05000	.41	2.18	.20
		7	STANDARD - FLAT	07150-03005	.48	1.30	.24	7	# STANDARD - UNIVERSAL	07150-03205	.48	1.35	.41
	5/32" CHOBERT®	7	STANDARD - TAPERED	07150-03105	.44	1.30	.24	7	STD. CAM OPERATED - FLAT	07170-04700	.48	1.30	.24
	& GROVIT®	8	LONG - FLAT	07150-04005	.48	2.30	.24	8	# LONG - UNIVERSAL	07150-04205	.48	2.35	.42
		8	LONG CURVED - FLAT	07150-05005	.48	2.23	.24	8	LONG CAM OPERATED - FLAT	07170-05100	.48	2.30	.24
		9	STANDARD - FLAT	07150-03006	.56	1.18	.33	9	# STANDARD - UNIVERSAL	07150-03206	.56	1.24	.47
	3/16" CHOBERT®	9	STANDARD - TAPERED	07150-03106	.56	1.18	.33	9	STD. CAM OPERATED - FLAT	07170-04800	.56	1.18	.33
	& GROVIT®	10	LONG - FLAT	07150-04006	.56	2.30	.33	10	# LONG - UNIVERSAL	07150-04206	.56	2.39	.48
		10	LONG CURVED - FLAT	07150-05006	.56	2.21	.33	10	LONG CAM OPERATED - FLAT	07170-05200	.56	2.30	.33
	1/4" CHOBERT®	11	STANDARD - FLAT	07150-03008	.64	1.18	.39	11	STD. CAM OPERATED - FLAT	07170-04900	.64	1.18	.39
		12	LONG - FLAT	07150-04008	.64	2.18	.39	12	LONG CAM OPERATED - FLAT	07170-05300	.64	2.18	.39
	3/32" BRIV®	13	STANDARD - TAPERED	07170-03103	.36	1.30	.15	14	LTD. ACCESS CAM OPERATED	07177-03003	.20	1.18	.16
	Brass only	14	LIMITED ACCESS	07274-01000	.22	1.07	.16	-	-	-	-	-	-
		15	STANDARD - FLAT	07150-03004	.41	1.18	.20	15	STANDARD - RECESSED	07170-03004	.41	1.20	.30
	1/8" BRIV®	15	STANDARD - TAPERED	07170-03104	.41	1.19	.20	16	LONG - FLAT	07150-04004	.41	2.18	.20
	Al. Alloy,	16	LONG - RECESSED	07170-03204	.41	2.18	.30	16	LONG CURVED - FLAT	07150-05004	.41	2.12	.20
	Brass, Steel
		16	LONG CURVED - RECESSED	07170-03304	.41	2.12	.30	-	-	-	-	-	-
	5/32" BRIV®	17	STANDARD - FLAT	07150-03005	.48	1.30	.24	17	STANDARD - RECESSED	07170-03005	.48	1.32	.41
	Al. Alloy,	18	LONG - FLAT	07150-04005	.48	2.30	.24	18	LONG - RECESSED	07170-03205	.48	2.30	.41
	Brass, Steel	18	LONG CURVED - FLAT	07150-05005	.48	2.23	.24	18	LONG CURVED - RECESSED	07170-03305	.48	2.23	.41
		19	STANDARD - FLAT	07150-03005	.48	1.30	.24	19	STANDARD - RECESSED	07170-03005	.48	1.32	.41
	5/32" BRIV®	20	LONG - FLAT	07150-04005	.48	2.30	.24	20	LONG - RECESSED	07170-03205	.48	2.30	.41
	St.Steel only
		20	LONG CURVED - FLAT	07150-05005	.48	2.23	.24	20	LONG CURVED - RECESSED	07170-03305	.48	2.23	.41
	3/16" BRIV®	21	STANDARD - FLAT	07150-03006	.56	1.18	.33	21	STANDARD - RECESSED	07170-03006	.56	1.20	.47
	Al. Alloy,	22	LONG - FLAT	07150-04006	.56	2.30	.33	22	LONG - RECESSED	07170-03206	.56	2.30	.47
	Brass, Steel	22	LONG CURVED - FLAT	07150-05006	.56	2.21	.33	22	LONG CURVED - RECESSED	07170-03306	.56	2.21	.47
		23	STANDARD - FLAT	07150-03006	.56	1.18	.33	23	STANDARD - RECESSED	07170-03006	.56	1.20	.47
	3/16" BRIV®	24	LONG - FLAT	07150-04006	.56	2.30	.33	24	LONG - RECESSED	07170-03206	.56	2.30	.47
	St.Steel only
		24	LONG CURVED - FLAT	07150-05006	.56	2.21	.33	24	LONG CURVED - RECESSED	07170-03306	.56	2.21	.47
	6mm BRIV®	25	STD. CAM OPERATED	07170-05600	.64	1.21	.52	25	STANDARD - FLAT	07170-05800	.64	1.21	.52
	Al. Alloy, Steel	26	LONG CAM OPERATED	07170-05700	.64	2.19	.52	26	LONG - FLAT	07170-05900	.64	2.19	.52
		27	STANDARD - FLAT	07150-03003	.36	1.30	.16	27	STANDARD - TAPERED	07150-03103	.36	1.30	.16
	3/32" AVLUG®	27	STD. CAM OPERATED - FLAT	07170-04500	.36	1.30	.16	28	LONG - FLAT	07150-04003	.41	2.30	.16
		28	LONG CURVED - FLAT	07150-05003	.41	2.28	.16		-	-	-	-	-
		29	STANDARD - FLAT	07150-03004	.41	1.18	.20	29	STANDARD - TAPERED	07170-03104	.41	1.19	.20
	1/8" AVLUG®	29	STD. CAM OPERATED - FLAT	07170-04600	.41	1.18	.20	30	LONG - FLAT	07150-04004	.41	2.18	.20
		30	LONG CURVED - FLAT	07150-05004	.41	2.12	.20	30	LONG CAM OPERATED - FLAT	07170-05000	.41	2.18	.20
	2.5mm, 4-40 UNC	31	STANDARD - FLAT	07150-03003	.36	1.30	.16	-	-	-	-	-	-
	AVSERT®
	3.0mm, 6-32 UNC	32	STANDARD - FLAT	07150-03004	.41	1.18	.20	32	STD. CAM OPERATED - FLAT	07170-04600	.41	1.18	.20
	AVSERT®
	2.5mm AVTRONIC®	33	STANDARD - FLAT	07150-03003	.36	1.30	.16	33	LTD. ACCESS CAM OPERATED	07271-08000	.41	1.18	.16
		34	LONG - FLAT	07150-04003	.41	2.30	.16	-
									-	-	-	-	-
	2.8mm AVTRONIC®	35	STANDARD - FLAT	07271-05600	.36	1.30	.16	36	LTD. ACCESS CAM OPERATED	07271-08100	.40	1.18	.16
		37	LONG - FLAT	07271-05900	.41	2.30	.16	-	-	-	-	-	-
	2.8mm RIVSCREW®	38	STD. CAM OPERATED - HF	07271-03000	.41	1.18	.24	-	-	-	-	-	-
	3.0mm RIVSCREW®	39	STD. CAM OPERATED - HF	07271-03000	.41	1.18	.24	-	-	-	-	-	-
	3.5mm RIVSCREW®	40	STD. CAM OPERATED - HF	07271-03500	.41	1.18	.24	-	-	-	-	-	-
	4.0mm RIVSCREW®	41	STD. CAM OPERATED - HF	07271-04000	.41	1.18	.25	-	-	-	-	-	-

# These nose jaws are suitable for placing Chobert® rivets with a Universal Head Form. When used on the equivalent size of Briv®, the highest possible clench is achieved. Note when using Briv® fasteners, the maximum grip is reduced by approximately 0.015" (0.4mm).

14

N o s e A s s e m b l i e s

E n g l i s h

N o s e J a w S e l e c t i o n - M e t r i c

FASTENER		REF.	NOSE JAW					REF.		NOSE JAW
			TYPE AND		DIMENSIONS				TYPE AND			DIMENSIONS
		Nº		PART Nº				Nº			PART Nº
			END FORM		'B'	'D'	'E'		END FORM			'B'	'D'	'E'
		1	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	1	# STANDARD - UNIVERSAL		07150-03203	9.14	33.78	6.10
3/32" CHOBERT®		1	STD. CAM OPERATED - FLAT	07170-04500	9.14	33.02	4.06	1	LTD. ACCESS CAM OPERATED		07177-03003	5.08	29.97	4.06
& GROVIT®		2	STANDARD - TAPERED	07170-03103	9.14	33.02	4.06	3	LIMITED ACCESS		07274-01000	5.59	27.18	4.06
		4	LONG - FLAT	07150-04003	10.41	58.42	4.06	4	LONG CURVED - FLAT		07150-05003	10.41	57.91	4.06
		5	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	5	# STANDARD - UNIVERSAL		07150-03204	10.41	30.99	8.13
1/8" CHOBERT®		5	STANDARD - TAPERED	07170-03104	10.41	30.23	5.08	5	STD. CAM OPERATED - FLAT		07170-04600	10.41	29.97	5.08
& GROVIT®		6	LONG - FLAT	07150-04004	10.41	55.37	5.08	6	# LONG - UNIVERSAL		07150-04204	10.41	56.39	7.62
		6	LONG CURVED - FLAT	07150-05004	10.41	53.85	5.08	6	LONG CAM OPERATED - FLAT		07170-05000	10.41	55.37	5.08
		7	STANDARD - FLAT	07150-03005	12.19	33.02	6.10	7	# STANDARD - UNIVERSAL		07150-03205	12.19	34.29	10.41
5/32" CHOBERT®		7	STANDARD - TAPERED	07150-03105	11.18	33.02	6.10	7	STD. CAM OPERATED - FLAT		07170-04700	12.19	33.02	6.10
& GROVIT®		8	LONG - FLAT	07150-04005	12.19	58.42	6.10	8	# LONG - UNIVERSAL		07150-04205	12.19	59.69	10.67
		8	LONG CURVED - FLAT	07150-05005	12.19	56.64	6.10	8	LONG CAM OPERATED - FLAT		07170-05100	12.19	58.42	6.10
		9	STANDARD - FLAT	07150-03006	14.22	29.97	8.38	9	# STANDARD - UNIVERSAL		07150-03206	14.22	31.50	11.94
3/16" CHOBERT®		9	STANDARD - TAPERED	07150-03106	14.22	29.97	8.38	9	STD. CAM OPERATED - FLAT		07170-04800	14.22	29.97	8.38
& GROVIT®		10	LONG - FLAT	07150-04006	14.22	58.42	8.38	10	# LONG - UNIVERSAL		07150-04206	14.22	60.71	12.19
		10	LONG CURVED - FLAT	07150-05006	14.22	56.13	8.38	10	LONG CAM OPERATED - FLAT		07170-05200	14.22	58.42	8.38
1/4" CHOBERT®		11	STANDARD - FLAT	07150-03008	16.26	29.97	9.91	11	STD. CAM OPERATED - FLAT		07170-04900	16.26	29.97	9.91
		12	LONG - FLAT	07150-04008	16.26	55.37	9.91	12	LONG CAM OPERATED - FLAT		07170-05300	16.26	55.37	9.91
3/32" BRIV®		13	STANDARD - TAPERED	07170-03103	9.14	33.02	3.81	14	LTD. ACCESS CAM OPERATED		07177-03003	5.08	29.97	4.06
Brass only		14	LIMITED ACCESS	07274-01000	5.59	27.18	4.06	-	-		-	-	-	-
		15	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	15	STANDARD - RECESSED		07170-03004	10.41	30.48	7.62
1/8" BRIV®		15	STANDARD - TAPERED	07170-03104	10.41	30.23	5.08	16	LONG - FLAT		07150-04004	10.41	55.37	5.08
Al. Alloy,		16	LONG - RECESSED	07170-03204	10.41	55.37	7.62	16	LONG CURVED - FLAT		07150-05004	10.41	53.85	5.08
Brass, Steel
		16	LONG CURVED - RECESSED	07170-03304	10.41	53.85	7.62	-	-		-	-	-	-
5/32" BRIV®		17	STANDARD - FLAT	07150-03005	12.19	33.02	6.10	17	STANDARD - RECESSED		07170-03005	12.19	33.53	10.41
Al. Alloy,		18	LONG - FLAT	07150-04005	12.19	58.42	6.10	18	LONG - RECESSED		07170-03205	12.19	58.42	10.41
Brass, Steel		18	LONG CURVED - FLAT	07150-05005	12.19	56.64	6.10	18	LONG CURVED - RECESSED		07170-03305	12.19	56.64	10.41
		19	STANDARD - FLAT	07150-03005	12.19	33.02	6.10	19	STANDARD - RECESSED		07170-03005	12.19	33.53	10.41
5/32" BRIV®		20	LONG - FLAT	07150-04005	12.19	58.42	6.10	20	LONG - RECESSED		07170-03205	12.19	58.42	10.41
St.Steel only
		20	LONG CURVED - FLAT	07150-05005	12.19	56.64	6.10	20	LONG CURVED - RECESSED		07170-03305	12.19	56.64	10.41
3/16" BRIV®		21	STANDARD - FLAT	07150-03006	14.22	29.97	8.38	21	STANDARD - RECESSED		07170-03006	14.22	30.48	11.94
Al. Alloy,		22	LONG - FLAT	07150-04006	14.22	58.42	8.38	22	LONG - RECESSED		07170-03206	14.22	58.42	11.94
Brass, Steel		22	LONG CURVED - FLAT	07150-05006	14.22	56.13	8.38	22	LONG CURVED - RECESSED		07170-03306	14.22	56.13	11.94
		23	STANDARD - FLAT	07150-03006	14.22	29.97	8.38	23	STANDARD - RECESSED		07170-03006	14.22	30.48	11.94
3/16" BRIV®		24	LONG - FLAT	07150-04006	14.22	58.42	8.38	24	LONG - RECESSED		07170-03206	14.22	58.42	11.94
St.Steel only
		24	LONG CURVED - FLAT	07150-05006	14.22	56.13	8.38	24	LONG CURVED - RECESSED		07170-03306	14.22	56.13	11.94
6mm BRIV®		25	STD. CAM OPERATED	07170-05600	16.33	30.65	13.14	25	STANDARD - FLAT		07170-05800	16.33	30.65	13.14
Al. Alloy, Steel		26	LONG CAM OPERATED	07170-05700	16.33	55.65	13.14	26	LONG - FLAT		07170-05900	16.33	55.65	13.14
		27	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	27	STANDARD - TAPERED		07150-03103	9.14	33.02	4.06
3/32" AVLUG®		27	STD. CAM OPERATED - FLAT	07170-04500	9.14	33.02	4.06	28	LONG - FLAT		07150-04003	10.41	58.42	4.06
		28	LONG CURVED - FLAT	07150-05003	10.41	57.91	4.06	-	-		-	-	-	-
		29	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	29	STANDARD - TAPERED		07170-03104	10.41	30.23	5.08
1/8" AVLUG®		29	STD. CAM OPERATED - FLAT	07170-04600	10.41	29.97	5.08	30	LONG - FLAT		07150-04004	10.41	55.37	5.08
		30	LONG CURVED - FLAT	07150-05004	10.41	53.85	5.08	30	LONG CAM OPERATED - FLAT		07170-05000	10.41	55.37	5.08
2.5mm, 4-40 UNC		31	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	-	-		-	-	-	-
AVSERT®
3.0mm, 6-32 UNC		32	STANDARD - FLAT	07150-03004	10.41	29.97	5.08	32	STD. CAM OPERATED - FLAT		07170-04600	10.41	29.97	5.08
AVSERT®
2.5mm AVTRONIC®		33	STANDARD - FLAT	07150-03003	9.14	33.02	4.06	33	LTD. ACCESS CAM OPERATED		07271-08000	10.41	29.97	4.06
		34	LONG - FLAT	07150-04003	10.41	58.42	4.06	-	-		-	-	-	-
2.8mm AVTRONIC®		35	STANDARD - FLAT	07271-05600	9.14	33.02	4.06	36	LTD. ACCESS CAM OPERATED		07271-08100	10.16	29.97	4.06
		37	LONG - FLAT	07271-05900	10.41	58.42	4.06	-	-		-	-	-	-
2.8mm RIVSCREW®		38	STD. CAM OPERATED - HF	07271-03000	10.41	29.97	6.10	-	-		-	-	-	-
3.0mm RIVSCREW®		39	STD. CAM OPERATED - HF	07271-03000	10.41	29.97	6.10	-	-		-	-	-	-
3.5mm RIVSCREW®		40	STD. CAM OPERATED - HF	07271-03500	10.41	29.97	6.10	-	-		-	-	-	-
4.0mm RIVSCREW®		41	STD. CAM OPERATED - HF	07271-04000	10.41	29.97	6.35	-	-		-	-	-	-

# These nose jaws are suitable for placing Chobert® rivets with a Universal Head Form. When used on the equivalent size of Briv®, the highest possible clench is achieved. Note that when using Briv® fasteners, the maximum grip is reduced by approximately 0.015" (0.4mm).

15

N o s e A s s e m b l i e s

M a n d re l s a n d M a n d re l F o l l o w e r S p r i n g s

Mandrels and mandrel follower springs, illustrated on page 11 need to be selected to suit the fastener type and size as well as the size of the hole in the application. Use of the wrong mandrel could increase the risk of breakage and the wear of the mandrel head.

Feeding problems could occur if the wrong mandrel follower spring is used.

I M P O R T A N T

READ THE SAFETY INSTRUCTIONS page 4 carefully.

While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, they must be regularly examined for excessive wear and marking, with particular attention to the head diameter, the tail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during use could forcibly exit the tool. It is the customer’s responsibility to ensure that mandrels are replaced before any excessive levels of wear and always before the maximum recommended number of placings. Contact your Avdel UK Limited representative who will let you know what that figure is by measuring the broach load of your application with our calibrated measuring tool. These tools can also be purchased under part number 07900-09080, supplied with all necessary information for testing.

C h o b e r t ® a n d G ro v i t ® - I m p e r i a l

For mandrel or mandrel follower spring selection, follow instructions on page 18.

																																																STANDARD MANDREL - GREEN																																													1ST OVERSIZE MANDREL - YELLOW
				REF.																													HOLE																																													HOLE																																																					SPRING
	FASTENER
						N																º												SIZE						HEAD																	P													P									SIZE							HEAD								MANDREL																																					PART N	º
																																																	º															º																																º																	º
																																									Ø							PART N						MAX.									PART N						MAX.																		Ø								PART N								MAX.									PART N										MAX.
																																																																											+.0015										.074						07150-06303											.174
																														AS REC.									.0725							07150-06003									.166							07150-08003							.071																																																													07150-06803
																				1
			1																																																																																																												07150-08103																		07150-06803
3/32" CHOBERT®																	2													AS REC.									.0725							07150-06003									.166							07150-08003							.071						+.0015										.074						07150-06303											.174																												07170-06873
& GROVIT®			2																																																																									+.0035									.076																										07150-08103										.078								07170-06873
																3														AS REC.									.0725							07150-06003									.166							07150-08003							.071						+.0015										.074						07150-06303											.174																												07170-06903
			3																																																																																																												07150-08103
													4																	AS REC.									.0725							07150-07003									.166							07150-09003							.071						+.0035										.076																																											07150 - 09103 .078		07150-07803
1/8" CHOBERT®			5																											AS REC.									.088						07150-06004								.216								07150-08004							.090									+.004								.092							07150-06104												.237							07150-08104										.098								07150-06804
& GROVIT®														6																AS REC.									.088							07150-07004									.216							07150-09004							.090						+.004										.092						07150-07104											.237								07150-09104 .098																				07150-07804
			7																											AS REC.									.107						07150-06005								.244																																.115							07150-06105												.284							07150-08105
5/32" CHOBERT®																			7
& GROVIT®			8																											AS REC.									.107						07150-07005								.244								07150-09005							.100									+.008								.115							07150-07105												.284							07150-09105										.116								07170-07875
															8
			9																											AS REC.									.132						07150-06006								.247								07150-08006							.102																	.146																																												07170-06876
																																																																													+.014															07150-06106												.320							07150-08106										.130
3/16" CHOBERT®														9
& GROVIT®			10																											AS REC.									.132						07150-07006								.247								07150-09006							.102									+.014								.146							07150-07106												.320							07150-09106										.130								07170-07876
						10
1/4" CHOBERT®			11																											AS REC.									.184						07150-06008								.268								07150-08008							.110									+.012								.196							07150-06108												.330							07150-08108										.134								07150-06808
																																																																																					.196						07150-07108											.330								07150-09108
						12																								AS REC.									.184							07150-07008
																																	HOLE																																													HOLE																																																					SPRING
	FASTENER																				º																			HEAD							MANDREL										P													P																HEAD								MANDREL												P																	P									º
					N																													SIZE																														º															SIZE																																		º																		PART N
																																									Ø																						PART N																								Ø								PART N	º																PART N
																		1													+.0035								.076							07150-06103										.185																																																																										07150-06803
			1
3/32" CHOBERT®											2																				+.0035								.076							07150-06103										.185																																																																										07170-06873
& GROVIT®			2
										3																					+.0035								.076							07150-06103										.185																																																																										07170-06903
			3
							4																								+.0035								.076							07150-07103										.185																																																																										07150-07803
1/8" CHOBERT®			5																										+.010										.098						07150-06204								.268																																.102							07150-06304													.288						07150-08304
& GROVIT®								6																								+.010							.098							07150-07204																																							.102						07150-07304											.288								07150-09304
			7																										+.015										.122						07150-06205								.320								07150-08205							.130																																																													07170-06875
5/32" CHOBERT®																																																																											+.025										.132						07150-06305											.372								07150-08305										.150
																																																																																																																																		07150-06805
												7
& GROVIT®			8																										+.015										.122						07150-07205								.320								07150-09205							.130																																																													07170-07875
																																																																											+.025										.132						07150-07305											.372								07150-09305
																																																																																																																																		07150-07805
									8
			9
3/16" CHOBERT®								9																								+.024							.156							07150-06206										.372						07150-08206							.150																																																													07150-06806
& GROVIT®			10
					10																											+.024							.156							07150-07206										.372						07150-09206							.150																																																													07150-07806
1/4" CHOBERT®			11
					12

# S/R: Short Reach Mandrel. See page 18-19 for explanation.

16

N o s e A s s e m b l i e s

E n g l i s h

Tables below left and right and over the next four pages list part numbers of all mandrels and mandrel follower springs available per fastener or group of fasteners, i.e. for Chobert® and Grovit® on these pages.

While fastener sizes are always shown in their specified units, each table has been produced twice to offer dimensions in imperial units on the left-hand page then in metric units on the right-hand page. These 'Mandrel Selection' tables cross-reference with the 'Nose Jaw Selection' tables on pages 14-15 through the ‘Ref. Nº’ column.

It is the diameter of the head at the end of a mandrel which when pulled through controls the expansion of the fastener body.

While there are different head shapes to suit different types of fasteners (see illustration on page 19), progressive head sizes are needed to reflect manufacturing tolerances on the diameter of the hole in your application so that the fastener always expands sufficiently to fill the hole.

Too large a mandrel head would overstress the mandrel and mandrels which fail during use could forcibly exit the tool.

Selection tables are arranged into four 'mandrel size' sections, ranging from 'standard’ to '3rd oversize', each being colour coded as per the end of the mandrel heads themselves.

C h o b e r t ® a n d G ro v i t ® - M e t r i c

																																															STANDARD MANDREL - GREEN
				REF.																			HOLE
	FASTENER																															HEAD																									P																	P
					N												º								SIZE
																																					Ø									PART N		º					MAX.											PART N	º					MAX.
															1							AS REC.														1.84								07150-06003										4.22									07150-08003									1.80
			1
3/32" CHOBERT®								2														AS REC.														1.84								07150-06003										4.22									07150-08003									1.80
			2
& GROVIT®
								3														AS REC.														1.84								07150-06003										4.22									07150-08003									1.80
			3
						4																AS REC.														1.84								07150-07003										4.22									07150-09003									1.80
1/8" CHOBERT®			5																		AS REC.										2.24												07150-06004									5.49										07150-08004							2.29
& GROVIT®							6															AS REC.												2.24										07150-07004											5.49								07150-09004								2.29
			7																		AS REC.										2.72												07150-06005									6.20
5/32" CHOBERT®									7
& GROVIT®			8																		AS REC.										2.72												07150-07005									6.20										07150-09005							2.54
								8
			9																		AS REC.										3.35												07150-06006									6.27										07150-08006							2.59
3/16" CHOBERT®							9
& GROVIT®			10																		AS REC.										3.35												07150-07006									6.27										07150-09006							2.59
					10
1/4" CHOBERT®			11																		AS REC.										4.67												07150-06008									6.81										07150-08008							2.79
					12																	AS REC.											4.67											07150-07008
																							HOLE
	FASTENER																															HEAD													MANDREL												P																	P
						N											º							SIZE
																																					Ø									PART N																		PART N	º					MAX.
																1									+.09												1.93							07150-06103											4.70
			1
3/32" CHOBERT®														2											+.09												1.93							07150-06103											4.70
			2
& GROVIT®
													3												+.09												1.93							07150-06103											4.70
			3
										4
																									+.09												1.93							07150-07103											4.70
1/8" CHOBERT®			5																		+.25										2.49												07150-06204									6.81																	2.79
& GROVIT®
											6														+.25										2.49									07150-07204																													2.79
			7																		+.38										3.10												07150-06205									8.13										07150-08205							3.30
5/32" CHOBERT®															7
& GROVIT®			8																		+.38										3.10												07150-07205									8.13										07150-09205							3.30
												8
			9
											9
3/16" CHOBERT®																									+.60										3.96									07150-06206												9.45							07150-08206										3.81
& GROVIT®			10
						10
																									+.60										3.96									07150-07206												9.45							07150-09206										3.81
1/4" CHOBERT®			11
						12

																						1ST OVERSIZE MANDREL - YELLOW
HOLE																																																																		SPRING
									HEAD														MANDREL																																	P
	SIZE																																																																PART N			º
														Ø										PART N	º						MAX.												PART N	º								MAX.
+.04								1.88													07150-06303									4.42
																																																															07150-06803
													1.93																													07150-08103																				07150-06803
+.04								1.88													07150-06303									4.42																																	07170-06873
		+.09											1.93																													07150-08103													1.98							07170-06873
+.04								1.88													07150-06303									4.42																																	07170-06903
													1.93																													07150-08103
+.09								1.93																																	07150-09103										1.98												07150-07803
																																																														07150-06804
		+.10										2.34										07150-06104											6.02									07150-08104												2.49
+.10								2.34													07150-07104									6.02											07150-09104										2.49
																																																															07150-07804
												2.92										07150-06105													7.21							07150-08105
																																																														07170-07875
																																			7.21
		+.20										2.92										07150-07105																				07150-09105												2.95
		+.35									3.71											07150-06106										8.13										07150-08106											3.30									07170-06876
																																																														07170-07876
		+.35									3.71											07150-07106										8.13										07150-09106											3.30
																																																														07150-06808
		+.30								4.98												07150-06108										8.38										07150-08108											3.40
								4.98													07150-07108									8.38											07150-09108
	HOLE																																																																		SPRING
									HEAD														MANDREL												P																						P
		SIZE																																																																PART N			º
														Ø										PART N	º																		PART N	º
																																																																07150-06803
																																																																07170-06873
																																																																07170-06903
																																																																07150-07803
			+.35									2.59										07150-06304												7.32								07150-08304														3.00						07150-06804
+.35								2.59													07150-07304									7.32											07150-09304										3.00													07150-07804
																																																														07170-06875
+.63								3.35													07150-06305									9.45											07150-08305										3.81
																																																																07150-06805
																																																														07170-07875
+.63								3.35													07150-07305									9.45											07150-09305										3.81
																																																																07150-07805
																																																																07150-06806
																																																																07150-07806

# S/R: Short Reach Mandrel. See page 18-19 for explanation.

17

N o s e A s s e m b l i e s

To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic.

FASTENER NAME	example	Chobert®
FASTENER SIZE		1/8”
DATASHEET		Series 1125
APPLICATION HOLE SIZE		0.1335”
CLEARANCE BEHIND APPLICATION		Infinite
‘REF.Nº’ FROM NOSE JAW SELECTION TABLE		5 (standard flat)

•Subtract the minimum hole size recommended (AS REC.) in the fastener datasheet from the actual application hole size. -example: 0.005.

•Turn to the page with the ‘Mandrel Selection’ table for your fastener, selecting either the imperial or the metric dimensions table (pages 16-20). -example: page 16.

•Staring with the ‘Standard Mandrel - Green’ section, find your fastener size in the left-hand column. -example 1/8” Chobert® & Grovit®.

•If you selected a nose jaw which place you fastener, you should now be able to find a line within your fastener section with the same ‘Ref No.’ as that from the ‘Nose Jaw Selection’ table. -example: 5. This is your line ‘Ref. No.’ in which you will find both your mandrel and mandrel follower spring part number. This line continues into the second half of the table for the ‘2nd’ and ‘3rd’ oversize mandrels.

•Scan along the line to the ‘hole size’ columns and select which ever is the nearest or equal to the figure calculated in step one. You may

now read the mandrel part number next to the ‘hole size’.

-example: 07150-06104

•For Chobert® and Grovit® only, most mandrels are also available in a ‘short reach’ version (see illustration on page 19). Short reach mandrels are used to minimise the possibility of the mandrel head contacting an obstruction. This would result in the underside of the fastener head not seating properly on the application surface, causing a lack on clench in the joint.

•Whichever size mandrel you settle on, you will also need to check the ‘P’ figure against that mandrel is adequate. ‘P’ is the clearance required for the mandrel head at the back of the application IN ADDITION to the length of the fastener protruding through the application, as shown in the illustration on page 19.

•You may now read the corresponding mandrel follower spring part number in the right-hand column of the table. -example: 0715006804.

In all cases, satisfactory clenching of the joint should be assessed particularly if the size of the hole in your application is very close to the next oversize hole condition, when it will be safe to select the greater size of mandrel to obtain a higher clench. REMEMBER that this will increase the broach load and reduce the mandrel life.

B r i v ® - I m p e r i a l

For mandrel or mandrel follower spring selection, follow instructions above.

	FASTENER	REF.	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" BRIV®	13	AS REC.	.072	07150-06013	.119	+.004	.076	07150-06113		.123	07170-06873
	Brass only	14	AS REC.	.072	07150-06013	.119	+.004	.076	07150-06113		.123	07170-06903
	1/8" BRIV®	15	AS REC.	.092	07271-06414	.120	+.005	.097	07271-06514		.126	07150-06814
	Al. Alloy,
	Brass, Steel	16	AS REC.	.092	07271-07414	.120	+.005	.097	07271-07514		.126	07150-07814
	5/32" BRIV®	17	AS REC.	.110	07150-06015	.136	+.005	.115	07150-06115		.142	07170-06875
	Al. Alloy,	18	AS REC.	.110	07150-07015	.136	+.005	.115	07150-07115		.142	07170-07875
	Brass, Steel
	5/32" BRIV®	19	AS REC.	.120	07170-06805	.126	+.005	.125	07170-06825		.132	07170-06875
	St.Steel only	20	AS REC.	.120	07170-07805	.126	+.005	.125	07170-07825		.132	07170-07875
	3/16" BRIV®	21	AS REC.	.141	07150-06016	.157	+.005	.146	07150-06116		.164	07170-06876
	Al. Alloy,	22	AS REC.	.141	07150-07016	.157	+.005	.146	07150-07116		.164	07170-07876
	Brass, Steel
	3/16" BRIV®	23	AS REC.	.153	07170-06806	.150	+.005	.158	07170-06826		.156	07170-06876
	St.Steel only	24	AS REC.	.153	07170-07806	.150	+.005	.158	07170-07826		.156	07170-07876
	6mm BRIV®	25	AS REC	.179	07150-06018	.165	+.005	.184	07150-06118		.171	07150-06846
	Al. Alloy, Steel	26	AS REC	.179	07150-07018	.165	+.005	.184	07150-07118		.171	07150-07846
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" BRIV®	13	+.008	.079	07150-06213	.126	-	-	-		-	07170-06873
	Brass only	14	+.008	.079	07150-06213	.126	-	-	-		-	07170-06903
	1/8" BRIV®	15	+.010	.102	07271-06614	.133	-	-	-		-	07150-06814
	Al. Alloy,
		16	+.010	.102	07271-07614	.133	-	-	-		-	07150-07814
	Brass, Steel
	5/32" BRIV®	17	+.010	.120	07150-06215	.149	-	-	-		-	07170-06875
	Al. Alloy,
	Brass, Steel	18	+.010	.120	07150-07215	.149	-	-	-		-	07170-07875
	5/32" BRIV®	19	-	-	-	-	-	-	-		-	-
	St.Steel only	20	-	-	-	-	-	-	-		-	-
	3/16" BRIV®	21	+.010	.151	07150-06216	.170	+.012	.153	07150-06316		.173	07170-06876
	Al. Alloy,
	Brass, Steel	22	+.010	.151	07150-07216	.170	+.012	.153	07150-07316		.173	07170-07876
	3/16" BRIV®	23	-	-	-	-	-	-	-		-	-
	St.Steel only	24	-	-	-	-	-	-	-		-	-
	6mm BRIV®	25	+.010	.189	07150-06218	.177	-	-	-		-	07150-06846
	Al. Alloy, Steel	26	+.010	.189	07150-07218	.177	-	-	-		-	01750-07846

18

N o s e A s s e m b l i e s

E n g l i s h

M a n d re l H e a d Ty p e s a n d ‘ P ’ L e n g t h

Mandrels for stainless steel Briv® are easily identifiable by a ‘V’ cut in the end of the mandrel heads.

When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed of fasteners.

P			P

	CHOBERT®, GROVIT®,	SHORT REACH
		(CHOBERT® &
	AVSERT®, AVTRONIC®
		GROVIT® ONLY)

P

P

	BRIV®	BRIV®
		(STAINLESS STEEL)

P	P

RIVSCREW®

AVLUG®

B r i v ® - M e t r i c

	FASTENER	REF.	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	2.4mm BRIV®	13	AS REC.	1.83	07150-06013	3.02	+.10	1.93	07150-06113		3.12	07170-06873
	Brass only	14	AS REC.	1.83	07150-06013	3.02	+.10	1.93	07150-06113		3.12	07170-06903
	3.2mm BRIV®	15	AS REC.	2.34	07271-06414	3.05	+.13	2.46	07271-06514		3.20	07150-06814
	Al. Alloy,	16	AS REC.	2.34	07271-07414	3.05	+.13	2.46	07271-07514		3.20	07150-07814
	Brass, Steel
	4.0mm BRIV®	17	AS REC.	2.79	07150-06015	3.45	+.13	2.92	07150-06115		3.61	07170-06875
	Al. Alloy,
	Brass, Steel	18	AS REC.	2.79	07150-07015	3.45	+.13	2.92	07150-07115		3.61	07170-07875
	4.0mm BRIV®	19	AS REC.	3.05	07170-06805	3.20	+.13	3.18	07170-06825		3.35	07170-06875
	St.Steel only	20	AS REC.	3.05	07170-07805	3.20	+.13	3.18	07170-07825		3.35	07170-07875
	4.8mm BRIV®	21	AS REC.	3.58	07150-06016	3.99	+.13	3.71	07150-06116		4.17	07170-06876
	Al. Alloy,	22	AS REC.	3.58	07150-07016	3.99	+.13	3.71	07150-07116		4.17	07170-07876
	Brass, Steel
	4.8mm BRIV®	23	AS REC.	3.89	07170-06806	3.81	+.13	4.01	07170-06826		3.96	07170-06876
	St.Steel only	24	AS REC.	3.89	07170-07806	3.81	+.13	4.01	07170-07826		3.96	07170-07876
	6mm BRIV®	25	AS REC	4.54	07150-06018	4.18	+.13	4.67	07150-06118		4.34	07150-06846
	Al. Alloy, Steel	26	AS REC	4.54	07150-07018	4.18	+.13	4.67	07150-07118		4.34	07150-07846
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	2.4mm BRIV®	13	+.20	2.01	07150-06213	3.20	-	-	-		-	07170-06873
	Brass only	14	+.20	2.01	07150-06213	3.20	-	-	-		-	07170-06903
	3.2mm BRIV®	15	+.25	2.59	07271-06614	3.38	-	-	-		-	07150-06814
	Al. Alloy,
		16	+.25	2.59	07271-07614	3.38	-	-	-		-	07150-07814
	Brass, Steel
	4.0mm BRIV®	17	+.25	3.05	07150-06215	3.78	-	-	-		-	07170-06875
	Al. Alloy,
		18	+.25	3.05	07150-07215	3.78	-	-	-		-	07170-07875
	Brass, Steel
	4.0mm BRIV®	19	-	-	-	-	-	-	-		-	-
	St.Steel only	20	-	-	-	-	-	-	-		-	-
	4.8mm BRIV®	21	+.25	3.84	07150-06216	4.32	+.30	3.85	07150-06316		4.39	07170-06876
	Al. Alloy,
	Brass, Steel	22	+.25	3.84	07150-07216	4.32	+.30	3.85	07150-07316		4.39	07170-07876
	4.8mm BRIV®	23	-	-	-	-	-	-	-		-	-
	St.Steel only	24	-	-	-	-	-	-	-		-	-
	6mm BRIV®	25	+.25	4.79	07150-06218	4.49	-	-	-		-	07150-06846
	Al. Alloy, Steel	26	+.25	4.79	07150-07218	4.49	-	-	-		-	07150-07846

19

N o s e A s s e m b l i e s

A v l u g ® , A v s e r t ® , A v t ro n i c ® a n d R i v s c re w ® - I m p e r i a l a n d M e t r i c

For mandrel or mandrel follower spring selection, follow instructions on page 18.

		REF.	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
	FASTENER			HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	AS REC.	.076	07150-06603	.353	+.005	.081	07150-06703		.478	07150-06803
		28	AS REC.	.076	07150-07603	.353	+.003	.079	07150-07703		.368	07150-07803
	1/8" AVLUG®	29	AS REC.	.098	07150-06604	.593	-	-	-		-	07150-06804
		30	AS REC.	.098	07150-07604	.593	-	-	-		-	07150-07804
	2.5mm, 4-40 UNC	31	AS REC.	.0725	07150-06003	.145	-	-	-		-	07150-06803
	AVSERT®
	3.0mm, 6-32 UNC	32	AS REC.	.088	07150-06004	.185	-	-	-		-	07150-06804
	AVSERT®
	2.5mm AVTRONIC®	33	AS REC.	.070	07170-06025	.140	+.003	.073	07170-06125		.140	07150-06803
		34	AS REC.	.070	07170-07025	.140	+.003	.073	07170-07125		.140	07150-07803
		35	AS REC.	.079	07170-06028	.150	+.003	.082	07170-06128		.150	07170-06528
	2.8mm AVTRONIC®	36	AS REC.	.079	07170-06028	.150	+.003	.082	07170-06128		.150	07170-06873
		37	AS REC.	.079	07170-07028	.150	+.003	.082	07170-07128		.150	07170-07528
	2.8mm RIVSCREW®	38	AS REC.	* .065	07271-06030	.127	-	-	-		-	07271-06630
	3.0mm RIVSCREW®	39	AS REC.	* .065	07271-06030	.127	-	-	-		-	07271-06630
	3.5mm RIVSCREW®	40	AS REC.	* .0825	07271-06035	.132	-	-	-		-	07271-06635
	4.0mm RIVSCREW®	41	AS REC.	* .103	07271-06140	.150	-	-	-		-	07271-06640
	* These Dimensions are Across Flats
	FASTENER	REF.	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
				HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	-	-	-	-	-	-	-		-	-
		28	-	-	-	-	-	-	-		-	-
	1/8" AVLUG®	29	-	-	-	-	-	-	-		-	-
		30	-	-	-	-	-	-	-		-	-
	2.5mm, 4-40 UNC	31	-	-	-	-	-	-	-		-	-
	AVSERT®
	3.0mm, 6-32 UNC	32	-	-	-	-	-	-	-		-	-
	AVSERT®
	2.5mm AVTRONIC®	33	+.006	.076	07170-06225	.140	-	-	-		-	07150-06803
		34	+.006	.076	07170-07225	.140	-	-	-		-	07150-07803
		35	+.006	.085	07170-06228	.150	-	-	-		-	07170-06528
	2.8mm AVTRONIC®	36	+.006	.085	07170-06228	.150	-	-	-		-	07170-06873
		37	+.006	.085	07170-07228	.150	-	-	-		-	07170-07528
	2.8mm RIVSCREW®	38	-	-	-	-	-	-	-		-	-
	3.0mm RIVSCREW®	39	-	-	-	-	-	-	-		-	-
	3.5mm RIVSCREW®	40	-	-	-	-	-	-	-		-	-
	4.0mm RIVSCREW®	41	-	-	-	-	-	-	-		-	-
		LINE	HOLE		STANDARD MANDREL - GREEN		HOLE		1ST OVERSIZE MANDREL - YELLOW			SPRING
	FASTENER			HEAD	MANDREL	P		HEAD	MANDREL		P
		Nº	SIZE				SIZE					PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	AS REC.	1.93	07150-06603	8.97	+.10	2.06	07150-06703		12.14	07150-06803
		28	AS REC.	1.93	07150-07603	8.97	+.10	2.01	07150-07703		9.35	07150-07803
	1/8" AVLUG®	29	AS REC.	2.49	07150-06604	15.06	-	-	-		-	07150-06804
		30	AS REC.	2.49	07150-07604	15.06	-	-	-		-	07150-07804
	2.5mm, 4-40 UNC	31	AS REC.	1.84	07150-06003	3.68	-	-	-		-	07150-06803
	AVSERT®
	3.0mm, 6-32 UNC	32	AS REC.	2.24	07150-06004	4.70	-	-	-		-	07150-06804
	AVSERT®
	2.5mm AVTRONIC®	33	AS REC.	1.78	07170-06025	3.56	+.07	1.85	07170-06125		3.56	07150-06803
		34	AS REC.	1.78	07170-07025	3.56	+.07	1.85	07170-07125		3.56	07150-07803
		35	AS REC.	2.01	07170-06028	3.81	+.07	2.08	07170-06128		3.81	07170-06528
	2.8mm AVTRONIC®	36	AS REC.	2.01	07170-06028	3.81	+.07	2.08	07170-06128		3.81	07170-06873
		37	AS REC.	2.01	07170-07028	3.81	+.07	2.08	07170-07128		3.81	07170-07528
	2.8mm RIVSCREW®	38	AS REC	* 1.65	07271-06030	3.23	-	-	-		-	07271-06630
	3.0mm RIVSCREW®	39	AS REC.	* 1.65	07271-06030	3.23	-	-	-		-	07271-06630
	3.5mm RIVSCREW®	40	AS REC.	* 2.10	07271-06035	3.35	-	-	-		-	07271-06635
	4.0mm RIVSCREW®	41	AS REC.	* 2.62	07271-06140	3.81	-	-	-		-	07271-06640
	* These Dimensions are Across Flats
		LINE	HOLE		2ND OVERSIZE MANDREL - BLUE		HOLE		3RD OVERSIZE MANDREL - RED			SPRING
	FASTENER	Nº	SIZE	HEAD	MANDREL	P	SIZE	HEAD	MANDREL		P	PART Nº
				Ø	PART Nº	MAX.		Ø	PART Nº		MAX.
	3/32" AVLUG®	27	-	-	-	-	-	-	-		-	-
		28	-	-	-	-	-	-	-		-	-
	1/8" AVLUG®	29	-	-	-	-	-	-	-		-	-
		30	-	-	-	-	-	-	-		-	-
	2.5mm, 4-40 UNC	31	-	-	-	-	-	-	-		-	-
	AVSERT®
	3.0mm, 6-32 UNC	32	-	-	-	-	-	-	-		-	-
	AVSERT®
	2.5mm AVTRONIC®	33	+.15	1.93	07170-06225	3.56	-	-	-		-	07150-06803
		34	+.15	1.93	07170-07225	3.56	-	-	-		-	07150-07803
		35	+.15	2.16	07170-06228	3.81	-	-	-		-	07170-06528
	2.8mm AVTRONIC®	36	+.15	2.16	07170-06228	3.81	-	-	-		-	07170-06873
		37	+.15	2.16	07170-07228	3.81	-	-	-		-	07170-07528
	2.8mm RIVSCREW®	38	-	-	-	-	-	-	-		-	-
	3.0mm RIVSCREW®	39	-	-	-	-	-	-	-		-	-
	3.5mm RIVSCREW®	40	-	-	-	-	-	-	-		-	-
	4.0mm RIVSCREW®	41	-	-	-	-	-	-	-		-	-

20

S e r v i c i n g t h e To o l

E n g l i s h

Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner.

I M P O R T A N T

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.

The operator should not be involved in maintenance or repair of the tool unless properly trained.

D a i l y

•Daily, before use or when first putting the tool into service. Pour a few drops of clean lubricating oil into the air inlet of the tool if no lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool lubricated every two to three hours.

•Check for air and oil leaks. If damaged, hoses and couplings should be replaced.

•If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air hose to the intensifier. If there is a filter, drain it.

•Check that the nose equipment is correct.

•Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the safety instructions on page 4).

•Check the base cover is fully tightened onto the body.

We e k l y

•Conduct the full “Daily” procedures as described above.

•Remove, inspect, clean and grease the Tail Jaws (refer to “Tail Jaw Cylinder” in the "Maintenance Section" page 24).

M o l y L i t h i u m G re a s e E P 3 7 5 3 S a f e t y D a t a

Grease can be ordered as a single item, the part number is shown in the Service Kits page 23.

First Aid

SKIN:

As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.

INGESTION:

Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.

EYES:

Irritant but not harmful. Irrigate with water and seek medical attention.

Fire

FLASH POINT: Above 220°C.

Not classified as flammable.

Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.

Environment

Scrape up for burning or disposal on approved site.

Handling

Use barrier cream or oil resistant gloves

Storage

Away from heat and oxidising agent.

21

S e r v i c i n g t h e To o l

M o l y k o t e ® 5 5 m G re a s e S a f e t y D a t a

First Aid

SKIN:

Flush with water. Wipe off.

INGESTION:

No first aid should be needed.

EYES:

Flush with water.

Fire

FLASH POINT: Above 101.1°C. (closed cup)

Explosive Properties: No

Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or fine water spray.

Water can be used to cool fire exposed containers.

Environment

Do not allow large quantities to enter drains or surface waters.

Methods for cleaning up: Scrape up and place in suitable container fitted with a lid. The spilled product produces an extremely slippery surface.

Harmful to aquatic organisms and may cause long-term adverse effects in the aquatic environment. However, due to the physical form and water - insolubility of the product the bioavailability is negligible.

Handling

General ventilation is recommended. Avoid skin and eye contact.

Storage

Do not store with oxidizing agents. Keep container closed and store away from water or moisture.

M o l y k o t e ® 1 1 1 G re a s e S a f e t y D a t a

First Aid

SKIN:

No first aid should be needed.

INGESTION:

No first aid should be needed.

EYES:

No first aid should be needed.

INHALATION:

No first aid should be needed.

Fire

FLASH POINT: Above 101.1°C. (closed cup)

Explosive Properties: No

Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or fine water spray.

Water can be used to cool fire exposed containers.

Environment

No adverse effects are predicted.

Handling

General ventilation is recommended. Avoid eye contact.

Storage

Do not store with oxidizing agents. Keep container closed and store away from water or moisture.

22

S e r v i c i n g t h e To o l	E n g l i s h
S e r v i c e K i t s

For all servicing we recommend the use of the following service kits.

SERVICE KIT : 07900-05300		Spanners are specified in inches and across flats unless otherwise stated.
ITEM PART Nº	DESCRIPTION	Nº OFF	ITEM PART Nº	DESCRIPTION	Nº OFF
07900-00157	CIRCLIP PLIERS	1	07900-00352	SEAL REMOVAL HOOK	1
07900-00006	SPATULA	1	07900-00710	BARREL PLUG REMOVAL SPANNER	1
07900-00446	EXTRACTOR	1	07900-00725	BULLET	1
07900-00603	BARREL VICE JAWS	1	07900-00243	SCREWDRIVER	1
07900-00520	3/8" ROD	1	07900-00717	INTENSIFIER SPANNER	1
07900-00521	1/4" ROD	1	07900-00013	1/8" ALLEN KEY	1
07900-00602	'O' RING ASSEMBLY BULLET	1	07900-00617	LOCTITE® MULTI-GASKET 574 50ml PACK	1
07900-00595	18mm SPANNER	1	07900-00469	2.5mm ALLEN KEY	1
07900-00434	32mm SPANNER	1	07900-00351	3mm ALLEN KEY	1
07900-00237	3/8" x 5/16" B.S.W. SPANNER	1	07900-00224	4mm ALLEN KEY	1
07900-00012	9/16" x 5/8" SPANNER	1	07900-00225	5mm ALLEN KEY	1
07900-00008	7/16" x 1/2" SPANNER	1	07992-00020	80g TIN MOLYLITHIUM GREASE EP 3753	1

SERVICE KIT : 71210-99990		Spanners are specified in inches and across flats unless otherwise stated.
PART Nº	DESCRIPTION	Nº OFF	PART Nº	DESCRIPTION	Nº OFF
07900-00667	PISTON SLEEVE	1	07900-00157	CIRCLIP PLIERS	1
07900-00692	TRIGGER VALVE EXTRACTOR	1	07900-00008	7/16 x 1/2 SPANNER	1
07900-00670	BULLET	1	07900-00012	9/16 x 5/8 SPANNER	1
07900-00672	'T' SPANNER	1	07900-00015	5/8 x 11/16 SPANNER	1
07900-00706	'T' SPANNER SPIGOT	1	07900-00686	PEG SPANNER	1
07900-00684	GUIDE TUBE	1	07900-00677	SEAL EXTRACTOR	1
07900-00685	INSERTION ROD	1	07900-00698	STOP NUT	1
07900-00351	3 MM ALLEN KEY	1	07900-00700	PRIMING PUMP	1
			07992-00020	GREASE - MOLY LITHIUM E.P.3753	1
07900-00469	2.5 MM ALLEN KEY	1
07900-00158	2 MM PIN PUNCH	1	07992-00075	GREASE - MOLYKOTE R 55M	1
			07900-00775	GREASE - MOLYKOTE R 111	1

23

M a i n t e n a n c e

Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when recommended. All ‘O’ rings and seals should be renewed and lubricated with Molykote® 55m grease for pneumatic sealing or Molykote® III for hydraulic sealing.

I M P O R T A N T

Safety Instructions appear on page 4.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed otherwise. It is recommended that any dismantling operation be carried out in clean conditions.

Prior to dismantling the tool, you will need to remove the nose equipment.

For total tool servicing we advise that you proceed with the dismantling of sub-assemblies in the order shown.

D i s m a n t l i n g 0 7 5 3 7 - 0 0 2 0 0

REMOVAL OF THE HEAD MOULDINGS

•Manually flip the Clip 48 up and remove the End Cap 50.

•Using an Allen Key*, remove the three body moulding securing Screws 2 and Nuts 7 from the tool body and one Screw 97 from the LH Body Moulding 60.

•Remove the RH and LH Body Moulding 59 and 60.

•Assemble in reverse order of dismantling.

PNEUMATIC PISTON ASSEMBLY

•Clamp the Body 72 of the inverted tool across the air inlet bosses in a vice fitted with soft jaws.

•Pull off the Rubber Boot 67.

•Using the peg spanner* unscrew Base Cover 73.

•Unscrew Locknuts 6 (2 off) and remove the Base Plate 77.

•Remove the Cylinder Liner 75, together with Sealing Washers 78 (2 off) and ‘O’ Rings 9 (2off).

•Remove Pneumatic Piston Assembly 58 from Body 72 together with ‘O’ Ring, Lip Seal (3 off) and Guide Ring.

•Assembly in reverse order.

VALVE SPOOL ASSEMBLY

•Remove Pneumatic Piston Assembly 58 and Intensifier Seal Assembly 71 as described immediately above.

•Using the ’T’ spanner* and ‘T’ spanner spigot* undo Clamp Nut 64 and remove it together with Top Plate 76, Tie Rods 74 and Transfer Tube Assembly 69.

•Release the tool from the vice and separate Body 72 with ‘O’ Ring 20 from Handle Assembly 57.

•Pull off the Head Assembly 56 from Handle Assembly 57 and remove ‘O’ Ring 19 from the intensifier tube.

•Push out Valve Seat 62 together with both ‘O’ Rings 18 (2 off).

•Remove all the components of Valve Spool Assembly 68.

•Finally remove ‘O’ Ring 18 out of the handle counter bore.

•Assemble in reverse order to dismantling ensuring that the central port in Valve Seat 62 faces upwards towards”O” Ring 17.

TRIGGER

•Using the 2 millimeter diameter pin punch*, drive Trigger Pin 65 out and lift off Trigger 61.

•Unscrew Trigger Valve 24 using the trigger valve extractor*.

•Assemble in reverse order to dismantling.

* Refers to items included in the service kits 07900-05300 & 71210-99990. For complete list see page 23. Item numbers in bold refer to the general assemblies and parts lists on pages 26-27.

24

M a i n t e n a n c e	E n g l i s h
D i s m a n t l i n g 0 7 5 3 7 - 0 0 2 0 0

TAIL JAW CYLINDER

•Using an Allen Key*, remove one cap head Screw 5 ensuring that any trapped air in the tail jaw cylinder is exhausted. Remove the second cap head Screw 5.

•Pull out Rear Plug 47.

•Extract air tail jaw components, comprising Tail Jaw Piston Assembly 51, Spring 35, Jaws 34 and Jaw Housing 41.

•Remove plug at rear of piston assembly using an Allen Key* and a bar through the large slot in the turret.

•Clean out turret using a 4.7mm (3/16”) drill and replace plug using a non-hardening sealing compound, e.g. Loctite® Multi-gasket 574*.

•Remove piston seal ‘O’ Ring 10.

•Grip Barrel 44 in a vice using soft jaws* to avoid damage.

•Using a box spanner*, unscrew Barrel Plug 45, preventing Barrel 44 turning by using an open ended spanner*.

•Disconnect Air Tail Jaw Concertina Tube 54 from Head Assembly and pull Tail Jaw Cylinder 46 from tool.

•Remove ‘O’ Ring 13, Rubbing Strip 40 and Barrel Return Spring 37.

•Free length of Spring 35 should be 38.1mm (1.5”). Replace if necessary.

•Coat the tail jaws with Moly Lithium grease before assembling.

•Assemble in reverse order of dismantling.

HYDRAULIC PISTON

•Remove Tail Jaw Cylinder 46 as described earlier.

•Grip Head Assembly 56 in vice using soft jaws* to avoid damage, undo Stroke Limiter 39.

•Using an Allen Key*, loosen Screw 3 clamping the Switch Block 55 to the Barrel 44.

•Using an Allen Key*, remove the Switch Block 55 & O Ring 21, by undoing the securing Screw 4.

•Hold the tool firmly and pull the Barrel 44 from the body (a small quantity of hydraulic oil may be ejected from inside body).

•Remove Piston 38 carefully so as not to damage body bore.

•Remove Lip Seal 15.

•Lip Seal 16 is difficult to remove without damaging, but can remain in place during cleaning (provided it is not affected by cleaning process). If however, Lip Seal 16 requires renewing proceed as follows:

•Using spatula*, prise out Lip Seal 16 from Head Assembly 56, taking care not to damage head cavity and bores. The removed Lip Seal 16 MUST be discarded.

•To replace Lip Seal 16, unscrew existing Bleed Plug 43 until inside face is level with internal bore of the Head Assembly 56. This will provide a smooth passage for insertion of new Lip Seal 16 through rear of body.

•Ensure the Lip Seal 16 is well greased and the correct way round with the open end of the seal facing the rear tail jaws.

•Complete assembly in reverse order of dismantling.

TAIL JAW ON/OFF VALVE

•The unit is designed so that minimum of servicing is required during the life of the tool.

•If it is necessary to dismantle valve, proceed as follows:

•Remove Switch Block 55 as described in section “Hydraulic Piston”.

•Using a screwdriver*, carefully remove the Chrome Star-lock Washer 22 from Air Tail Jaw Spool 49 and discard washer.

•Extract Air Tail Jaw Spool 49 from Switch Block 55.

•Taking care not to damage the Air Tail Jaw Spool 49, remove the ‘O’ Rings 11.

•Clean spool and refit new ‘O’ Rings 11 using assembly bullet* and insert into Switch Block 55, noting its orientation.

•Fit New Chrome Star-lock Washer 22 by clamping in vice using a soft jaw vice to prevent damage. DO NOT USE UNDUE FORCE.

•Complete assembly in reverse order of dismantling.

HANDLE & END CAP

•Clean and inspect mouldings for cracks or other damage.

CURSOR

•Clean and oil Mechanical Cursor 36 occasionally with a little light oil.

I M P O R T A N T

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

* Refers to items included in the service kits 07900-05300 & 71210-99990. For complete list see page 23. Item numbers in bold refer to the general assemblies and parts lists on pages 26-27.

25

26

							16	2, 7	29
									44
				2, 7	13	43	56
					38	15			X
		41	45 36 46
	34
												17
31	10
									X
								55		66	18	68
								97 Ref			30
												62	25	12
								4			18
								65
				2, 7	39			61	70
W					59, 60	20		24
				37
	W		40
		51				57								76
	35													98
27	54	42						A	33					74

	3	11	20
		49	71
			19			SECTION 'A'-'A'
	23	22	96		A
			79
			80
28	21	1			32
			81					89
		SECTION 'X'-'X'	82		69
	10	5	64
			72		89
		8
		50	75		58 Assy			87
		47	94
			88		14
			93
		48	95
			73
					78	9	77	6
			67
	8	5
	PART SECTION 'W'-'W'		90	91	92

l o To 0 0 2 0 0 - 7 3 5 7 0 f o y l b m e s s A l a r e n e G

07537-00200 PARTS LIST

ITEM		PART Nº	DESCRIPTION	QTY SPARES ITEM						PART Nº		DESCRIPTION	QTY SPARES ITEM				PART Nº	DESCRIPTION	QTY SPARES
01		07001-00223 M4 x 5 LONG SKT HD GRUB SCREW		2	-		41			07530-00208	JAW HOUSING		1	-		81	71221-20103	MOULD RETAINING NUT	2	-
02		07001-00401 M4 x 10 LONG SKT HD CAP SCREW		3	-			42		07530-00310	BLANKING PLUG		2	-		82	71221-20105	MODIFIED COUNTER	1	-
03		07001-00404 M5 x 6 LONG SKT HD SET SCREW		1	-			43		07530-0O500 BLEED PLUG Assembly [Items 83 to 86]			1	-		83	07003-0O142	BONDED SEAL	1	1
04		07001-00445 M4 X 15 LONG SKT HD CAP SCREW		1	-		44			07530-02201	BARREL		1	-		84	07003-00194	BONDED SEAL	1	1
05		07001-00504 M4 X 6 LONG SKT HD CAP SCREW		2	2			45		07530-02205	BARREL PLUG		1	-		85	07001-00442	SCREW	1	-
06		07002-00108	M6 NYLOK NUT	2	-		46			07530-02207	TAIL JAW CYLINDER		1	-		86	07530-00501	PLUG	1	-
07		07002-00134	M4 HEX NUT	3	-			47		07530-02213	REAR PLUG		1	-		87	71211-03201	PISTON	1	-
08		07002-00153	M4 WASHER (PLASTIC)	2	-		48			07530-02220	CLIP		1	-		88	07003-00280	'O' RING	1	1
09		07003-00027	'O' RING	2	-			49		07530-02302 AIR TAIL JAW SPOOL			1	-		89	07003-00274	SEAL/WIPER	3	-
10		07003-00113	'O' RING	2	2		50			07530-02603	END CAP		1	-		90	71211-03202	INTENSIFIER ROD	1	-
11		07003-00121	'O' RING	2	2			51		07530-02800 TAIL JAW PISTON ASSEMBLY			1	-		91	07537-00501	SPACER	1	-
12		07003-00127	'O' RING	1	-		52			07537-00201	LABEL (NOT SHOWN)		2	-		92	07001-00411 M6x25 C'SK HEAD SCREW		1	-
13		07003-00167	'O' RING	1	1			53		07537-00202	LABEL (NOT SHOWN)		1	-		93	07007-01993	CENTRE POLE MAGNET	1	-
14		07003-00418	'O' RING	2	-		54			07537-00203 AIR TAIL JAW CONCERTINA TUBE			1	-		94	07002-00098	M5 NYLOK NUT	1	-
15		07003-00236	LIP SEAL (DYNAMIC)	1	1			55		07537-00204	SWITCH BLOCK		1	-		95	71221-20104	M5x19 C'SK SCREW	1	-
16		07003-00237	LIP SEAL (STATIC)	2	-		56			07537-00300	HEAD ASSEMBLY		1	-		96	71210-03205	GUIDE RING	1	-
17		07003-00271	'O' RING	1	-		57			07537-00400	HANDLE ASSEMBLY		1	-		97	07001-00442 M5x6 LONG SKT HD BUTTON SCREW		1	-
18		07003-00281	'O' RING	3	-		58			07537-00500 PNEUMATIC PISTON Assembly (87 to 96)			1	-		98	07002-00163	WASHER	2	-
19		07003-00287	'O' RING	1	-		59			07537-00600 07537 BODY MOULDING ASSEMBLY - RH			1	-
20		07003-00288	'0' RING	2	-		60			07537-00700 07537 BODY MOULDING ASSEMBLY - LH			1	-
21		07003-00383 'O' RING - (I/D 3.00 Sec 1.00)		2	-		61			71210-02008	TRIGGER		1	-
22		07004-00058 1/8" STARLOCK WASHER CHROME		1	-		62			71210-02009	VALVE SEAT		1	-
23		07004-00059 1/8" STARLOCK WASHER BLACK		1	-		63							-
24		07005-00088	TRIGGER VALVE	1	-		64			71210-02014	CLAMP NUT		1	-
25		07005-01274	1/8" BSP PLUG	1	-		65			71210-02024	TRIGGER PIN		1	-
26					-		66			71210-02031	SILENCER		2	-
27		07005-01972 L TYPE THREADED NIPPLE		1	-			67		71210-02055	RUBBER BOOT		1	-
28		07005-10057	NON-RETURN VALVE	1	-		68			71210-03400	VALVE SPOOL ASSEMBLY		1	-
29		07007-00017	DUST CAP	1	-		69			07537-00810	TRANSFER TUBE ASSEMBLY		1	-
30		07007-00224 DIA 3 x 10 LONG SPIRAL PIN		2	-		70			71210-03700 ON / OFF VALVE ASSEMBLY			1	-
31		07007-01503 BOOK SYMBOL LABEL (NOT SHOWN)		1	-		71			71210-03800	INTENSIFIER SEAL ASSEMBLY		1	-
32		07007-01504 CE MARK LABEL (NOT SHOWN)		1	-		72			71211-02001	BODY MACHINED		1	-
33		07008-00010	6" FLEXIBLE HOSE	1	-		73			71211-02002	BASE COVER MACHINED		1	-
34		07151-00403	JAWS	2	2		74			71211-02004	TIE RODS		2	-
35		07154-00404	SPRING	1	-		75			71211-02008	CYLINDER LINER		1	-
36		07271-01100	MECHANICAL CURSOR	1	-				76	71213-02010	TOP PLATE ASSEMBLY		1	-
37		07490-03002	BARREL RETURN SPRING	1	-		77			71221-02005	BASE PLATE		1	-
38		07530-00203	PISTON	1	-				78	71221-02006	SEALING WASHER		2	-
39		07530-00204	STROKE LIMITER	1	-				79	71221-20101	COUNTER MOULDING		1	-
40		07530-00206	RUBBING STRIP	1	1			80		71221-20102	SPECIAL M4 SCREW		2	-

27

l o To 0 0 2 0 0 - 7 3 5 7 0 r o f t s i L s t r a P

h s i l g n E

P r i m i n g

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.

O i l D e t a i l s

The recommended oil for priming is Hyspin® VG 32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006). Please find specific table and safety data below.

H y s p i n ® V G 3 2 a n d A W S O i l S a f e t y D a t a

First Aid

SKIN:

Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact requires no immediate attention.

INGESTION:

Seek medical attention immediately. DO NOT induce vomiting. EYES:

Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.

Fire

Flash point: 232°C. Not classified as flammable.

Suitable extinguishing media: CO2, dry powder, foam or water fog. DO NOT use water jets.

Environment

WASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation. SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.

Handling

Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.

Storage

No special precautions.

P r i m i n g P u m p

To enable you to follow the priming procedure opposite, you will need to obtain a priming pump 07900-00700:

28

P r i m i n g	E n g l i s h
P r i m i n g P ro c e d u re

I M P O R T A N T

DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 70.

All operations should be carried out on a clean bench, with clean hands in a clean area. Ensure that the new oil is perfectly clean and free from air bubbles.

Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.

•Remove Bleed Screw 85 and Bonded Seal 84.

•Connect air supply to tool and switch ON/OFF Valve 70 to ‘ON” position.

•Invert tool over suitable container and actuate trigger. Waste oil will be ejected through the bleed screw hole.

CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR OR OTHER PERSONNEL.

•Disconnect air supply to tool or switch ON/OFF Valve 70 to ‘OFF” position.

•Fill the priming pump with oil.

•Screw priming pump 07900-00700 into the bleed screw hole with Bonded Seal 84 in place.

•Actuate the priming pump by pressing down and releasing several times until resistance is felt.

•Remove the priming pump.

•Replace Bleed Screw 85 and Bonded Seal 84.

•Connect air supply to tool and switch ON/OFF valve 70 to ‘ON” position.

•Check that the stroke of the tool meets the minimum specification of 30 millimetres. To check the stroke, measure the distance between the rear of the tail jaw cylinder and body mouldings, BEFORE pressing the trigger and when the trigger is fully actuated. The stroke is the difference between the two measurements. If it does not meet the minimum specification, repeat the priming procedure.

Item numbers in bold refer to the general assembly drawing and parts list on pages 26-27.

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F a u l t D i a g n o s i s

	SyYmM PpTtOoMm	P oP sOsSiSbI Bl eL ECCaAuUsSeE	RReEmM EeDdYy	P aPAgGeERReEfF
	Tool will not place
		Low air pressure.	Increase air pressure
	fastener	Lack of lubrication.	Lubricate tool at air inlet point
		High broach load.	Check fastener grip and application
			hole size
		Check for correct size mandrel.
		Worn or broken tail jaws.	New tail jaws
		Tail jaws switched off.	Switch on tail jaws
		Air in hydraulic system.	See ‘Priming Procedure’	29
	‘Mandrel Slip’ -
		Worn or dirty tail jaws.	Clean or renew as necessary
	jaws will not grip	’ Insufficient air pressure/volume.	Increase air pressure/volume
	mandrel	’ Tail jaw switch inoperable.	Replace switch
		’ Air leaks to tail jaws.	Renew ‘O’ Rings 10 on Piston Assembly 51
		Mandrel broken and not reaching tail jaws.	Replace mandrel
		Defective non-return valve.	Replace non-return valve
	Jaws will not	Dirty tail jaws or jaw housing.	Clean and lubricate
	release mandrel	Faulty tail jaw switch.	Replace ‘O’ rings
	Fasteners will not	Tail jaws not switched on.	Switch on tail jaws
	feed through nose	Worn tail jaws.	Renew tail jaws
	jaws
		Cursor orientation incorrect.	Refit, ensuring correct orientation
		Incorrect nose jaws.	Fit correct nose jaws
		Mandrel follower spring not fitted.	Fit correct mandrel follower spring
		Incorrect gap between fastener head	Set gap to 1.5mm - 3mm (1/16” - 1/8”)
		and nose jaws when loaded.	See ‘Loading the Tool’	10
		Cursor sticking.	Clean and oil cursor
		Weak outer spring around cursor.	Renew cursor
		Incorrect mandrel follower spring fitted.	Fit correct mandrel follower spring
	Excessive tail jaw	High broach load.	Check application hole size and thickness
	wear		and fastener grip capability
	Feeding more than
		Mandrel slip.	Check as for ‘Mandrel Slip’, stage 2
	one fastener at a	Incorrect gap between fastener head	Set gap to 1.5mm - 3mm (1/16” - 1/8”)
	time	and nose jaws when loaded	See ‘Loading the Tool’	10

Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.

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