ARB 3915030 User Manual

Part Number:

Product

3915030 F/KIT 6172445 ARB SAHARA BAR

Description: Suited to

TOYOTA TUNDRA YEAR MODELS 07 ON

vehicle/s:

WARNING

REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG:

When installed in accordance with these instructions, the front protection bar does not affect operation of the SRS airbag.

ALSO, NOTE THE FOLLOWING:

♦

This product must be installed exactly as per these instructions using only the hardware supplied.

♦

In the event of damage to any bull bar component, contact your nearest authorised ARB stockist. Repairs or modifications to the impact absorption system must not be attempted.

♦

Do not use this product for any vehicle make or model, other than those specified by ARB.

♦

Do not remove labels from this bull bar.

♦

This product or its fixing must not be modified in any way.

♦

The installation of this product may require the use of specialized tools and/or techniques

♦ It is recommended that this product is only installed by trained personnel

♦

These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held responsible for the impact of any changes subsequently made by the vehicle manufacturer

♦

During installation, it is the duty of the installer to check correct operation/clearances of all components

♦

Work safely at all times

♦

Unless otherwise instructed, tighten fasteners to specified torque

ARB 4x4 ACCESSORIES

Corporate Head Office

42-44 Garden St Tel: +61 (3) 9761 6622 Kilsyth, Victoria Fax: +61 (3) 9761 6807 AUSTRALIA 3137

Australian enquiries sales@arb.com.au North & South American enquiries sales@arbusa.com Other international enquiries exports@arb.com.au

www.arb.com.au

Last Rev Date: 29/10/2008 Page 1 of 24 Fitting instructions# 3783321

GENERAL CARE AND MAINTENANCE

By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products in

the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent value. To keep your bar in original condition it is important to care and maintain it following these recommendations:



Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed surfaces. It is recommended that this is performed on a six monthly basis or following exposure to salt, mud, sand or other contaminants.



As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual inspection of the bar is carried out, making sure that all bolts and other components are torqued to the correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage. Replace any components as necessary. This service can be performed by your local authorised ARB Stockist.



To maintain the polished alloy frame, wash and chamois dry regularly using car wash specific products



Polish the alloy surfaces with Briteshine® or similar products



Small scratches can be removed by using Autosol® metal polish or similar

FITTING REQUIREMENTS

REQUIRED TOOLS FOR FITMENT OF PRODUCT:

Metric socket and spanner sets 8-25mm range

Screwdrivers, Philips and Flat blade Dia 22.0 (7/8”) holesaw

Power Drill 13mm (1/2”) capacity Dia 7.0mm (5/16”) and 10.0mm (25/64”) drill bits

Allen (Hex) Key Set

Hacksaw Scriber Centre punch

Files, round, square and flat Hammer 300mm Rule

External Circlip pliers

HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT

Protective eyewear

NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a potentially hazardous situation it is suggested that protective safety gear be worn or a safe work procedure be employed. If these notes and warnings are not heeded, injury may result.

Hearing protection

FASTENER TORQUE SETTINGS:

SIZE Torque Nm Torque lbft

M6 9Nm 7lbft

M8 22Nm 16lbft

M10 44Nm 32lbft

M12 77Nm 57lbft

Last Rev Date: 29/10/2008 Page 2 of 24 Fitting instructions# 3783321

OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:

♦

FOG LAMP SET P# 6821201, ADD FOR NON FACTORY FOG VEHICLES ONLY P#MD02 LOOM KIT, P#180209 SWITCH AND P#180215 SWITCH CAP FOR FOGS

♦

UP TO IPF 900 SERIES FOG OR DRIVING LIGHT SETS

♦

IPF 840 FYS FOG LIGHTS CAN BE FITTED TO LOWER PAN AREA

AVAILABLE BUFFER/FRAME SETS:

♦

BUFFER SET ONLY, BLANK BUFFERS P#5100150 OR

♦ FRAME, P#5115030 FRAME ASSEMBLY PLUS P#5100140 BUFFER SET WITH HOLES

PARTS LISTING

APPLICATION. PART NO. QTY DESCRIPTION

Mount Brackets To Chassis

Brace Assembly

Bull Bar To Mount Bracket Assy

Stone Tray to Bull Bar

Light Surround To Bull Bar

Winch To Bull Bar

Winch Hole Cover Fitment

(If Not Fitting Winch)

Buffer fasteners

Number Plate To Bull Bar

Miscellaneous

3757559R

3757559L

6151428 6151429 6151396 5846400 4681264 6151357 6151321

6151357 6151321 6151255 6151189 4581049 4581050 6522677 6151303 6151234 4581063 4581047 3163015

6821151R

6821151L

6821152

180701

180302 6821192 3756499 6151234 4581045 4581047 6151132

180302

EG50 6151074 6151128 6151256 6191013 6522695 4581304 6151128 12 Nut M6 Flanged

6821189 6151384 6781408

3162152 2 Plug Blanking Dia 16

1 1 2 2 2 2 1 7 7

2 2 6 6

6 1 6 6 6 6 1 1 1 2 6 4 2 1

2 2 2 2

2 2 2 2 1 1 4

2 2 1

Bracket Mount RHS Bracket Mount LHS Flange Nut M12 Chassis Stud M12 x 265 x 1.75 Nut Clevis Packer M12 x 8mm Brace SEMS Bolt M10 x 1.5 x 30mm Nut Flanged M10 x 1.5

SEMS Bolt M10 x 1.5 x 30mm Nut Flanged M10 x 1.5 Bolt M12 x 1.75 x 40mm Nut M12 x 1.75 Washer Flat M12 Washer Spring M12 Stone Tray Nut Cage 8mm Bolt M8 x 25mm BZ Washer Flat M8 x25.4 x 3 Washer Spring M8 Light Surround Indicator Assembly RH Indicator Assembly LH Loom Scotch Locks Cable Tie Bulb 12V 10W BA15S Bracket Control Box Univ. Bolt M8 x 25 BZ Washer Flat M8 BZ Washer Spring M8 BZ Nut M8 Flanged Cable Tie Grommet Dia 50mm Bolt 3/8 x 1 3/4 Nut Flange M6 Screw M6 St/Stl Button Head Extrusion Winch Cover Panel Winch Cover Washer M6 st stl

Grommet round Screw self tapping pan head Tape double sided

Last Rev Date: 29/10/2008 Page 3 of 24 Fitting instructions# 3783321

Opt: Blank Buffers Only Kit

P#5100150

Opt: Buffers Suit Frame

P# 5100140

Opt: Frame Assy

Kit P#5115030

NOTE:

♦

WHEN FITTING FRAME ASSEMBLY ONLY, LABEL FOR FRAME TILT OPERATION FOR HOOD CLEARANCE MUST BE APPLIED TO TOP FACE OF SAHARA BUMPER IN THE POSITION IDENTIFIED IN THESE FITTING INSTRUCTIONS. FAILURE TO APPLY THIS PERMANENT LABEL AT SAHARA BUMPER FITMENT INDEMNIFIES ARB CORPORATION OF ANY LIABILITY ARISING FROM THE OPERATION OR USE OF THIS PRODUCT.

♦

KIT CONTAINS M6 FLANGE NUTS TO SUIT FITMENT OF BUFFERS. WHEN FITTING FRAME ASSEMBLY WITH BUFFERS, REQUIRED FITTING KIT COMPONENTS COME WITH FRAME.

♦

FACTORY FOGS CANNOT BE REUSED WITH THIS BAR, INSTEAD FIT ARB FOG LAMP KIT 6821201 (SEE NOTE P3).

PARTS LISTING CONT.

3163016R

3163016L

3163017R

3163017L

3757574R

3757574L

3757571 3757692 4581308 4581309 6151046 4581072 4581045 4581040 4581288 6151042 4581047 4581048 6151068 6151234 6151232 6151364 6151417 6151127 6151162 6151212 6151122 6151132 6151321 4558427 5670001 5670002 5670003 5670004 5670005 6564507 2125214

1 1 Buffer Large Sahara

Buffer Large Sahara

1 1 Buffer Large with hole Sahara

Buffer Large with hole Sahara

Bracket Hinge

Bracket Wedge Pad Support

Bracket Slam Latch Operation

Washer Nylon 16.0 ID x 30 OD x 3

Washer Nylon 8.0 ID

Washer Flat M6

Washer Flat M6 Large

Washer Flat M8 BZ

Washer Flat M10

Washer Flat M10 Large

Washer Spring M6

Washer Spring M8 BZ

Washer Spring M10

Bolt ¼ UNC x 1”

Bolt M8 x 25 BZ

Bolt M10 x 30

Screw Cap M10 x 30 ZP

Screw M4 x 16 CSK HD ZP

Nut M4 Nyloc

Nut M6 Nyloc

Nut M8 Nyloc

Nut 5/16UNC

Nut M8 Flanged

Nut M10 Flanged

Link Arm Slam Latch

Striker

Latch Slam

Connector Clip 4mm Wire

Wedge Pad Urethane

Spring Lever Return

Bush Pivot Bracket

Sticker Frame Tilt Operation

Last Rev Date: 29/10/2008 Page 4 of 24 Fitting instructions# 3783321

REMOVAL OF BUMPER

1. If fitted, remove factory bash plate

2. Remove tow hooks and bolts, set aside to be refitted.

3. Remove lower bumper retaining screws.

4. Remove all lower fender liner retaining screws to bumper.

Last Rev Date: 29/10/2008 Page 5 of 24 Fitting instructions# 3783321

REMOVAL OF BUMPER

5. Remove upper fender liner retaining scrivets.

6. Prise out lower fender liner plastic push in plugs. Remove lower fender liner completely, they will not be reused.

7. If OE fog lights and/or parking sensors fitted in bumper, undo electrical connections.

8. Remove bumper wing retaining screws in upper wheel arch area.

Last Rev Date: 29/10/2008 Page 6 of 24 Fitting instructions# 3783321

REMOVAL OF BUMPER

9. Remove push in plugs from trim piece under headlamp.

10. Carefully prise the trim pieces free by pulling them forward and twisting to release plugs out of retaining sockets.

11. Remove screws retaining bumper located under headlamp area.

12. Remove plugs securing upper bumper tabs.

13. If winch is to be fitted to bull bar, bend the forward facing section of vertical brace around and rearwards to prevent interference from winch operation.

Last Rev Date: 29/10/2008 Page 7 of 24 Fitting instructions# 3783321

REMOVAL OF BUMPER

14. Remove screws located along top of cross member retaining upper bumper metal frame.

Removal of bumper.

15. Pull outward and slightly forward on bumper cover in upper wheel arch area to unclip tab on bumper cover from retaining bracket on fender. The bumper and cover should now be released. Carefully remove bumper and set aside.

Hint: This operation is best performed with two people, one on each end of the bumper.

16. Remove plastic plugs in cross member.

17. Remove cross member and set aside.

Last Rev Date: 29/10/2008 Page 8 of 24 Fitting instructions# 3783321

+ 16 hidden pages

ARB 3915030 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual