ARB 3438260 User Manual
Part Number:
Product
3438270 F/Kit 6172557
Deluxe Combination Winch and Non Winch Bull Bar
Description:
Suited to
Nissan XTERRA 05ON USA Only
vehicle/s:
WARNING
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;
When installed in accordance with these instructions, the front protection bar does not affect operation of
the SRS airbag.
ALSO, NOTE THE FOLLOWING:
♦ This product must be installed exactly as per these instructions using only the hardware supplied.
♦ In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.
Repairs or modifications to the impact absorption system must not be attempted.
♦ Do not use this product for any vehicle make or model, other than those specified by ARB.
♦ Do not remove labels from this bull bar.
♦ This product or its fixing must not be modified in any way.
♦ The installation of this product may require the use of specialized tools and/or techniques
♦ It is recommended that this product is only installed by trained personnel
♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
♦ During installation, it is the duty of the installer to check correct operation/clearances of all
components
♦ Work safely at all times
♦ Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: +61 (3) 9761 6622
Kilsyth, Victoria Fax: +61 (3) 9761 6807
AUSTRALIA 3137
Australian enquiries sales@arb.com.au
North & South American enquiries sales@arbusa.com
Other international enquiries exports@arb.com.au
www.arb.com.au
Last Rev Date: 26/6/2009 Page 1 of 18 Fitting instructions# 3787027
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
GENERAL CARE AND MAINTENANCE
By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products
in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent
value. To keep your bar in original condition it is important to care and maintain it following these
recommendations:
Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed
surfaces. It is recommended that this is performed on a six monthly basis or following exposure to
salt, mud, sand or other contaminants.
As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual
inspection of the bar is carried out, making sure that all bolts and other components are torqued to
the correct specification. Also check that all wiring sheaths, connectors, and fittings are free of
damage. Replace any components as necessary. This service can be performed by your local
authorized ARB Stockist.
FITTING REQUIREMENTS
REQUIRED TOOLS FOR FITMENT OF PRODUCT:
METRIC SOCKET SET METRIC RING AND OPEN ENDED SPANNER SET
ELECTRIC DRILL 3 & 10mm DRILL BITS
SHARP KNIFE PHILLIPS AND FLAT SCREW DRIVER SET
FELT TIP PEN HACKSAW BLADE OR SMALL HAND SAW
FINE FILE OR SAND PAPER ELECTRIC JIG SAW
METRIC TAPE MEASURE ROLLS OF 12 mm & 50 mm WIDE MASKING TAPE
HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:
Protective eyewear
NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a
potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.
Hearing protection
FASTENER TORQUE SETTINGS:
SIZE Torque Nm Torque lbft
M6 9Nm 7lbft
M8 22Nm 16lbft
M10 44Nm 32lbft
M12 77Nm 57lbft
NOTE:
♦ OPTIONAL FOG LAMPS TO SUIT THIS PRODUCT ARE P#6821201.
REQUIRED USE P#MD02 LOOM KIT, P#180209 SWITCH AND P#180215 SWITCH CAP FOR FOGS
♦ UP TO 900 SERIES ROUND OR 800 RECTANGULAR DRIVING OR FOG LAMPS SUIT THIS PRODUCT
Last Rev Date: 26/6/2009 Page 2 of 18 Fitting instructions# 3787027
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
IF LOOM AND SWITCH
APPLICATION. PART NO. QTY DESCRIPTION
MOUNT BRACKET (IMPACT
ABSORBER) TO CHASSIS
BULL BAR TO MOUNT BRACKETS
BUFFERS TO BULL BAR
PARTS LISTING
3757756R&L
6151095
4581049
4581050
6151360
4581007
4581050
6151428
3162470R&L
6151128
1 PR
8
8
8
6
6
6
6
1 PR
12
BRACKET ASSY IMP ABS RH & LH
BOLT M12 X 1.25 X 35 (FINE PITCH)
WASHER FLAT M12
WASHER SPRING M12
BOLT M12 X 1.75 X 35 (COARSE PITCH)
WASHER FLAT M12 X 37 X 4
WASHER SPRING M12
NUT FLANGED M12
BUFFER SLOTTED RH & LH
NUT FLANGED M6
LICENCE PLATE TO BULL BAR
LIGHT INSERT AND INDICATORS
WINCH TO BULL BAR
WINCH COVER
(NOT FITTING WINCH)
STONE TRAY BRACE TO
IMPACT ABSORBERS
STONE TRAY TO BULL BAR
PINNING BOLT HARDWARE
MISCELLANEOUS
6151384
6821189
3163015
6821151R&L
6821152
180701
3756499
EG50
6151074
6151073
4581040
4581048
6151022
6151132
4581044
180302
6522720
6151256
6151128
6191006
4681302
6151022
4581044
4581046
6151132
6151300
6522740
6151300
6151213
4581082
4581287
6151357
6151321
180302
6191020
6191024
3787028
2
2
1
1 PR
2
6
1
2
2
2
4
4
2
2
2
6
1
2
2
1
1
2
2
2
2
2
1
4
6
6
6
4
4
6
2
1
1
SCREW PAN HD
GROMMET RND HD
COMBINATION LIGHT SURROUND KIT
INDICATOR/CLEARANCE LAMP RH/ LH
LOOM INDICATORS
SCOTCH LOKS
CONTROL BOX MOUNT
RUBBER GROMMET
BOLT 3/8” x 1 ¾” HEX HEAD
BOLT 3/8” x 1 ½” HEX HEAD
WASHER FLAT M10
WASHER SPRING M10
BOLT M8 x 25mm
NUT FLANGE M8
WASHER FLAT M8
CABLE TIES
PANEL WINCH COVER
SCREW M6 X 16MM BUTTON HEAD S/S
NUT FLANGE M6
EXTRUSION WINCH COVER
BRACE STONE TRAY
BOLT M8 x 25 mm LONG
WASHER FLAT M8
WASHER SPRING M8
NUT FLANGE M8
CAGE NUT M6 ( LONG LEG )
STONE TRAY
CAGE NUT M6 ( LONG LEG )
BOLT M6 x 20 BZ
WASHER FLAT M6 x 20 BZ
WASHER SPRING M6 BZ
BOLT SEMS M10 x 25 mm LONG
NUT FLANGE M10
CABLE TIES
PINCH WELD NARROW 400mm LONG
PINCH WELD NARROW 600mm LONG
TEMPLATE BUMPER CUT
Last Rev Date: 26/6/2009 Page 3 of 18 Fitting instructions# 3787027
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
Remove bolts
securing
bumper to
sump guard
PREPARATION TO VEHICLE
1. Remove licence plate from the vehicle and
set aside
.
2. Remove the three plastic scrivets securing
the bumper in the intake area behind the
licence plate location
3. Remove the bolts between the lower bumper
and sump guard
4. Remove the four lower bolts that attach the
lower bumper tabs to the vehicle (refer to
attached photo). There are also another two
self tapping screws in each side, located in a
recess in the lower bumper face – these need
to be removed.
5. Remove the two bolts and screw from the
fender opening area each side that attaches
the bumper bar to the plastic inner guard liner
as shown.
6. Remove the screws securing the fender liners
to bumper in the forward wheel arch areas
7. Remove the screws from the bumper on each
side in the wheel arch area
Last Rev Date: 26/6/2009 Page 4 of 18 Fitting instructions# 3787027
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PREPARATION TO VEHICLE
8. Remove the grille – prise out scrivets along
the top first, then release lower clips in
behind grille attaching to top flange of the
bumper
9. Remove scrivets securing bumper to cross
member.
10. Remove bumper.
11. Disconnect fog lamps if fitted
NOTE: The outer end of the bumper where it
clips into the fender, is released by pulling out
and forward as shown
Last Rev Date: 26/6/2009 Page 5 of 18 Fitting instructions# 3787027
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PREPARATION TO VEHICLE
12. Remove bumper support panel
(2005 – 2008 MODEL ONLY)
13. Remove the four bolts that hold the factory
steel sump guard, set aside to be fitted once
bull bar is fitted.
14. Remove crash beam
Last Rev Date: 26/6/2009 Page 6 of 18 Fitting instructions# 3787027
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
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