ARB 3436030 User Manual

ARB COMBINATION WINCH/NON-WINCH BULL BARS TO SUIT FORD
F250/350 PICKUPS 2000-2004 AND 2005 MODELS ON.

PRODUCTS No. 3436030/40

FITTING KITS No.6171871, 6171873,

6171926 (SUPP. KIT FOR WINCH FITMENT 3436040
ONLY)

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING

ONLY THE HARDWARE SUPPLIED.

• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR

NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN

THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

Note :
1 These winch bumpers are suitable for Warn 10, 12, 15, and 16500lb

winches.

Tools Required

Metric Spanner and Socket set Phillips head screwdriver,
Dia 12.5mm & 10mm drill bits 13mm capacity electric drill.
Plastic trimming cutting tool Allen (Hex) Key Set
Sikaflex - black

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

USE PART No QTY DESCRIPTION

MOUNT BRACKETS TO VEHICLE 3756655L 1 BRACKET BAR MOUNT LHS

3756655R 1 BRACKET BAR MOUNT RHS
3193695 4 PLATE
6151321 8 NUT M10 FLANGED
4581040 8 WASHER M10 X 3mm THICK
6151232 8 SCREW M10 X 30mm
4581048 8 WASHER M10 SPRING
6151305 6 CAGE NUT M12
4581049 6 M12 WASHER FLAT
4581050 6 M12 WASHER SPRING
6151255 6 SCREW M12 X 40
3199818 2 PACKER PLATE

TOW HOOK RELOCATION 4581049 6 M12 WASHER FLAT

4581050 6 M12 WASHER SPRING
6151255 6 SCREW M12 X 40

CONTROL BOX FITTMENT 3756775 1 CONTROL BOX BRACKET UNIV.

(If fitting winch) 3199790 1 PLATE TRIM FOR 16500LB CNTRL BX

6151364 2 SCREW CAP M10X30
4581291 2 WASHER FLAT M10 BZ
6151321 2 NUT M10 FLANGED
180302 8 CABLE TIE

NUMBER PLATE FITTMENT 6151017 2 BOLT M6 X 16mm

6151128 2 NUT FLANGE M6
6781408 1 TAPE DOUBLE SIDED

AIR DEFLECTOR FITTMENT 6151022 3 BOLT M8 x 25

4581063 3 WASHER FLAT M8 x 25.4 x 3
6151301 3 NUT M8 CAGED
6522045 1 PANEL AIR DEFLECTOR
4581046 3 WASHER M8 SPRING

TENSION STRAP 3756432 2 PLATE TENSION STRAP

6151255 4 BOLT M12 X 40mm
4581050 4 WASHER SPRING M12
4581049 8 WASHER FLAT M12
6151189 4 NUT M12

WINCH HOLE COVER FITTMENT 6151128 2 NUT FLANGE M6

(If not fitting winch) 6151256 2 SCREW M6 S/STEEL BUTTON HEAD

6191013 1 EXTRUSION WINCH COVER
6522048 1 PANEL WINCH COVER
6151046 2 WASHER M6

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BAR TO MOUNT ASSEMBLY 6151255 6 BOLT M12 X 40mm

4581050 6 WASHER SPRING M12
4581049 12 WASHER FLAT M12
4581048 4 WASHER SPRING M10
6151189 6 NUT M12
6151321 4 NUT M10 FLANGED
6151232 4 BOLT M10 X 30mm
4581040 4 WASHER FLAT 3/8”

INDICATOR ASSY 6821151R 1 INDICATOR ASSY RHS

6821151L 1 INDICATOR ASSY LHS
6151308 4 SCREW SELF TAPPING

6821116 4 NUT NYLON PLUG
6821152 2 LOOM
180701 6 SCOTCH LOCKS
180302 4 CABLE TIE

SUPPLIMENTARY KIT 6171926 FOR WINCH RELIEF FOR 2005ON BAR ONLY

4681176 1 BRACE
3756735 1 BRACKET ANGLE

6151143

8 SELF DRILL SCREW

NOTE: Shipping brackets connecting bull bar
to pallet and associated fasteners are not
intended to be reused in fitted bar assembly.

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ASSEMBLY SEQUENCE FOR WINCH BUMPER.

1. Fitting mounting brackets

Remove the bumper and two recovery
hooks.

Fit M12 cage nuts to slots on each mount
bracket as shown; make sure that they can
move laterally along the slots for
adjustment purposes later on.

2. Sit mount brackets in position as shown in
step 3. Check that they sit flush against
flange, if not; the edge of chassis may be
bearing on weld on underside of welded
gusset. Fettle edge of chassis until it
clears bracket.

Slide packer into
chassis slot,
adjacent to
rearmost cage nut
position in gusset

There will be an air gap between the
rearmost under face of the gusset to the
lower inside face of chassis. Slide in
packer plate under rearmost bolt position to
support gusset. Using M12 x 40mm bolts,
flat and spring washers, fasten through the
holes in chassis end including packer,
where the recovery hook bolts were
removed.

Do not tighten bolts yet.

3. Fasten onto the end flanges on chassis
with M10 bolts, large 4mm thick washers,
M10 spring washers, nut plates and M10
flange nuts as shown, lightly tension.

Set the pitch between the flanges at
953mm inside, and locate symmetrically to
the center of the vehicle.

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