ARB 3432150 User Manual

LAND ROVER DISCOVERY 3

ARB BULL BAR AND WINCH BAR

• PART No 3432150 DISCOVERY 3 WINCH BAR

• PART No 3232150 DISCOVERY 3 BULL BAR

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS

USING ONLY THE HARDWARE SUPPLIED.

• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR

NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPTED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN

THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

TOOLS REQUIRED :- METRIC 3/8 DRIVE SOCKET SET, METRIC RING AND OPEN ENDED SPANNERS,
TORX BIT SET, PHILLIPS AND FLAT SCREWDRIVERS, KEY HOLE SAW, DRILL AND 8 &10 mm DRILL BIT ,
SHARP KNIFE AND A WHITE PAINT MARKER .

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

WA:[phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

USE PART No QTY DESCRIPTION

IMPACT ABSORBER TO

CHASSIS

BULL BAR TO IMPACT

ABSORBER

BUFFERS TO BULL BAR

BAR

FOG LIGHTS AND

INDICATORS TO BULL BAR

WINCH TO BULL BAR

(SUPPLIED WITH FITTING

KIT 6171975 ONLY)

3756789L 1 CHASSIS MOUNT BRACKET ASSEMBLY

3756789R 1 CHASSIS MOUNT BRACKET ASSEMBLY

6151204 4 BOLT M10 x 35 x 1.5p HEX HEAD
6151321 4 NUT FLANGE M10 x 1.5
4581040 4 WASHER FLAT M10
4581048 4 WASHER SPRING M10
6151022 8 BOLT M8 x 25mm HEX HEAD
4581044 8 WASHER FLAT M8
4581046 8 WASHER SPRING M8

CR08 1 SPIRAL WRAP

6151204 8 BOLT M10 x 35 x 1.5p HEX HEAD
6151321 8 NUT FLANGE M10 x 1.5
4581040 8 WASHER FLAT M10
4581048 8 WASHER SPRING M10

3162470L 1 BUFFER 260 x 230 STANDARD

3162470R 1 BUFFER 260 x 230 STANDARD

6151128 12 NUT FLANGE M6
6821116 2 NYLON PLUG LICENCE PLATE TO BULL

6151143 2 SCREW TEK 8-18 x 20mm
6151300 4 CAGE NUT M6

6821116 4 NYLON PLUG

3756792L 1 FOG LIGHT BRACKET

3756792R 1 FOG LIGHT BRACKET

3756778L 1 COVER MOUNT BRACKET

3756778R 1 COVER MOUNT BRACKET

6821151L 1 INDICATOR COMBINATION LAMP
6821151L 1 INDICATOR COMBINATION LAMP

6821152 2 COMBINATION LAMP WIRING LOOM

180701 6 SCOTCH LOCK
6151309 6 CAPTIVE U-TYPE NUT
3162468 2 FOG LIGHT INSERT
6151317 8 SCREW 8-18 x 5/8 PAN HEAD
6151213 4 BOLT M6 x 20mm BLACK ZINK
4581082 4 WASHER FLAT M6 x 20 BLACK ZINK
4581287 4 WASHER SPRING M6 BLACK ZINK
6151308 4 SCREW 8-AB X 1” PAN HEAD
6821198 1 INDICATOR LOOM KIT

3756499 1 CONTROL BOX MOUNT

EG50 2 RUBBER GROMMET

BLB850 3 WINCH LEAD 850mm BLACK
6151074 2 BOLT 3/8” x 1 ¾” HEX HEAD
6151073 2 BOLT 3/8” x 1 ½” HEX HEAD
4581040 4 WASHER FLAT M10
4581048 4 WASHER SPRING M10
6151021 2 BOLT M8 x 20mm
6151132 2 NUT FLANGE M8
4581044 2 WASHER FLAT M8

180302 6 CABLE TIES

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USE PART No QTY DESCRIPTION

WASHER BOTTLE

SUPPORT TO IMPACT

ABSORBERS

STONE TRAY TO BULL

BAR

WASHER BOTTLE TRAY

TO BULL BAR

RETAINING FENDER
LINERS TO WASHER

BOTTLE TRAYS

AMBIENT TEMP SENDER

TO IMPACT ABSORBER

MISCELLANEOUS

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3756801 2 WASHER BOTTLE SUPPORT BRACKET
6151301 4 CAGE NUT M8
6151021 4 BOLT M8 x 20mm HEX HEAD
4581044 4 WASHER FLAT M8
4581046 4 WASHER SPRING M8
6151300 2 CAGE NUT M6
6151213 2 BOLT M6 x 20mm BLACK ZINK
4581082 2 WASHER FLAT M6 x 20 BLACK ZINK
4581287 2 WASHER SPRING M6 BLACK ZINK

6542064 1 STONE TRAY
6151300 4 CAGE NUT M6
6151213 6 BOLT M6 x 20mm BLACK ZINK
4581082 6 WASHER FLAT M6 x 20 BLACK ZINK
4581287 6 WASHER SPRING M6 BLACK ZINK

6542065L 1 WASHER BOTTLE TRAY

6542065R 1 WASHER BOTTLE TRAY

6151301 2 CAGE NUT M8
6151300 6 CAGE NUT M6
6151262 2 BOLT M8 x 20mm BLACK ZINK
4581045 2 WASHER FLAT M8 BLACK ZINK
4581047 2 WASHER SPRING M8 BLACK ZINK
6151213 6 BOLT M6 x 20mm BLACK ZINK
4581082 6 WASHER FLAT M6 x 20 BLACK ZINK
4581287 6 WASHER SPRING M6 BLACK ZINK

3757570 4 BRACKET CAGE NUT M6
6151300 10 CAGE NUT M6
6151213 10 BOLT M6 x 20mm BLACK ZINK
4581082 10 WASHER FLAT M6 x 20 BLACK ZINK
4581287 10 WASHER SPRING M6 BLACK ZINK

6151021 1 BOLT M8 x 20mm HEX HEAD
6151132 1 NUT FLANGE M8
4581044 1 WASHER FLAT M8

180302 10 CABLE TIES
3162152 2 ARIAL PLUG
6191009 1 PLASTIC SIDE MOULDING
4721542 1 WASHER BOTTLE HOSE 8mm x 400mm

VEHICLE PREPARATION

1. Remove the grill and then the headlights
from the vehicle.

2. Remove the flares from the vehicle.

3. Remove the bumper bar from the vehicle.

4. Remove the two bolts attaching the
bumper cross bar to the washer bottle.

5. Remove the inside plastic brackets and
brake off the inside sections of the outer
plastic brackets.

Remove this
section from both
outside brackets

6. On air suspension models, remove the
solenoid pack attached to the right hand
side of the crossbar.

7. Remove the crossbar from the vehicle.

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VEHICLE PREPARATION

8. Remove the air shield form the vehicle,
and remove the ambient temperature
sender from the air shield.

Short loom .

Longer relay loom .

9. To wire up the indicators from the bull bar
to the vehicle indicators a short loom must
be fitted .

A longer loom with two relays is also to be
fitted in conjunction with the short turn
signal loom .

10. Open the bag containing the long wiring
loom with relays .

Lay the loom across the engine bay from
headlamp to headlamp with the relays on
the Left Hand ( battery ) side of
the vehicle .

Place the relays on the inner guard ( as
shown ) as close as possible to the
battery .

Using a drill and a Phillips head bit attach
the relays to the vehicle with the screws
provided .

Note :­any metal part or sharp edges .

Ensure wiring will not rub on

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RED WIRE TO
BATTERY POSITIVE
TERMINAL

VEHICLE PREPARATION

BLACK WIRE TO
BATTERY NEGATIVE
TERMINAL

11. Find the clearance , indicator and earth
wires for each headlight using a test lamp.

Removal of the headlamp will make this
easier . Wire the park lamp wire ONLY AT

THIS STAGE

from the short indicator looms
into the head light looms using the scotch
locks provided .

WIRING TABLE FOR SHORT LOOM

FUNCTION INDICATOR

HARNESS

INDICATOR GREEN GREEN / WHITE GREEN / RED

EARTH BLACK BLACK BLACK

PARK LAMP RED RED / ORANGE RED / BLACK

VEHICLE COMBINATION LAMP

RIGHT LEFT

12. The remaining wires from the short loom
( tabled above ) will now in conjunction with
the longer loom - will be both wired into the
vehicles headlamp loom . The table below
lists the colour & function of the longer relay
loom .

WIRING TABLE FOR LONG LOOM

FUNCTION RELAY

BATTERY
POSITIVE

BATTERY

EARTH

VEHICLE RH

INDICATOR

BULL BAR

INDICATOR

BULL BAR

INDICATOR

VEHICLE LH

INDICATOR

BULL BAR

INDICATOR

BULL BAR

INDICATOR

HARNESS

RED ------- ------

BLACK ------- ------

GREEN /

BLACK

GREEN GREEN GREEN

BLACK BLACK BLACK

YELLOW /

BLACK

YELLOW GREEN GREEN

BLACK BLACK BLACK

SHORT INDICATOR HARNESS

RIGHT LEFT

------ ------

------ ------

13. The two wires for each common function

from both looms can now be combined and
scotch locked to the appropriate wire in the
vehicles head lamp loom . Replace the
headlamps back into the vehicle if removed .

14. Wire the positive wire to the battery and the

earth wire to the negative as shown .

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VEHICLE PREPARATION

15. With all the wiring connections now
made , feed the harness down so that it
sits neatly and retain in place with the
cable ties provided .

Note :-

Ensure all wiring will not rub or

touch on any metal parts , sharp
edges and hot or moving parts .

16. Replace the headlight and mask the flare
along the line of the headlight.

17. Remove the headlight and remove the
flare.

18. Cut the flare along the line of the
masking tape.

19. Replace the flares making sure to
replace the screw at headlight level.

20. Bend the tag that hangs down below the
line of the guard up and out of the way.

Replace screw

Bend tag

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