ARB 3432120 User Manual

21/05/07

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA:[phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

ARB WINCH / NON WINCH BULL BAR TO SUIT
LANDROVER DISCOVERY 2003 ONWARD .

FITTING KIT No’s :- 617 1793 BULL BAR WINCH ( P/No 343 2120 )

617 1794 BULL BAR NON WINCH ( P/No 323 2120 )

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING

ONLY THE HARDWARE SUPPLIED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN THOSE

SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

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USE

PART No

QTY

DESCRIPTION

375 6482 LH

1

IMPACT ABSORBER LH
375 6482 RH

1

IMPACT ABSORBER RH

IMPACT ABSORBER

615 1243

6

M10 x 130 mm BOLT
TO CHASSIS

458 1048

6

M10 SPRING WASHER
458 1040

12

M10 FLAT WASHER
615 1026

6

M10 NUT
615 1081

2

7/16” x 4 ½” BOLT
458 1042

2

7/16” SPRING WASHER
458 1041

4

7/16” FLAT WASHER
615 1124

2

7/16” NUT

615 1045

8

M10 x 25 mm BOLT

IMPACT ABSORBER

458 1048

8

M10 SPRING WASHER

TO BULL BAR

458 1040

8

M10 FLAT WASHER

375 6499

1

CONTROL BOX BRACKET

CONTROL BOX BRACKET

615 1021

2

M8 x 20 mm B0LT

TO BULL BAR

458 1044

2

M8 FLAT WASHER
615 1132

2

M8 FLANGE NUT

375 1313

1

NUMBER PLATE BRACKET

NUMBER PLATE TO

615 1017

4

M6 x 16 mm BOLT

WINCH BAR

615 1046

4

M6 FLAT WASHER
615 1128

4

M6 FLANGE NUT

615 1017

2

M6 x 16 mm BOLT

NUMBER PLATE TO

615 1046

2

M6 FLAT WASHER

NON WINCH BAR

615 1128

2

M6 FLANGE NUT

615 1180

4

M6 x 20 mm BOLT

PLASTIC GUARD TRIM

615 1046

4

M6 FLAT WASHER

TO BULL BAR WING

615 1128

4

M6 FLANGE NUT

615 1045

2

M10 x 25 mm BOLT

LOCKING BOLT

458 1048

2

M10 SPRING WASHER

HARDWARE

458 1040

4

M10 FLAT WASHER
615 1026

2

M10 NUT

6821151L&R

1

ARB INDICATOR KIT

MISC

180 302

8

BLACK CABLE TIES
615 1017

4

M6 x 16 mm BOLT ( FOG LAMP TO BAR )
615 1046

4

M6 FLAT WASHER ( FOG LAMP TO BAR )
615 1277

6

SCREW COVER ( FOG LAMP )
615 1308

10

SCREW SELF TAPING ( TURN & FOG )
682 1116

4

NYLON PLUG ( TURN SIGNAL BRACKET )
EG50

1

GROMMET
584 8283

2

NYLON WASHER ( FOG LAMP SPACER )
682 1152

2

WIRING LOOM ( TURN SIGNAL )
615 1309

6

CAPTIVE NUT “U” TYPE - CLIP
615 1315

4

CAGE NUT M6

375 6563 L

1

BRACKET FOG LAMP LH

375 6563 R

1

BRACKET FOG LAMP RH

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TOOLS REQUIRED: -
METRIC SPANNER & SOCKET SET , 7/16 SPANNER & SOCKET , ELECTRIC DRILL , DRILL BITS ,
10 mm x 180 mm EXTRA LONG DRILL BIT, SHARPE KNIFE AND A METRIC TAPE MEASURE .

ASSEMBLY SEQUENCE FOR ARB BULL BAR.

1.& 2.

1. To remove the bumper bar from the vehicle undo the

7 screws that hold the plastic guard liner to the
bumper bar on each side.

Undo the four nuts that hold the bumper to the

aluminum brackets and loosen the two nuts located on
the inside out board face .

Disconnect the fog lamp harness from both lamps and

with assistance pull the bumper bar forward enough to
disconnect the head lamp washers .

2. Remove the aluminum chassis extension brackets

from both sides . Remove the tubular cross brace
and the recovery bracket , both are refitted at a later
stage.

Undo the 5 screws that hold the plastic air shield in
place and with a small flat blade screw driver
remove the two yellow plugs from the under side of
the chassis rails .

3.&4.

3. Fit the new impact absorbers to both the LH & RH

chassis rails . Note the profiled edge faces outward
Using the 7/16 hardware supplied , bolt the RH
impact absorber into position .

At this stage only the two horizontal bolts are fitted ,

repeat this on the LH side using the M10 hardware
supplied ( bolts are longer on LHS to fit recovery
bracket ) .

4. Once the impact absorbers are sitting horizontal and

at the same height tighten both bolts . One of the
holes in the impact absorber bottom bracket should
line up with a square hole in the chassis .

Before drilling the vertical pinning bolts measure

the distance between the two out side edges of the
impact absorber – making sure the measurement is
no larger than 809 mm ( loosen bolts and adjust if
necessary ).