ARB 3423030 User Manual

ARB TACOMA COMBO BULL BAR 2005 ONWARDS.
WARNING
FOR VEHICLES EQUIPPED WITH SRS AIRBAG
WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT
PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.
TAKE NOTE OF THE FOLLOWING:
THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS
USING ONLY THE HARDWARE SUPPLIED.
IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR
NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.
DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.
DO NOT REMOVE LABELS FROM THIS BULL BAR.
THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.
Tools Required For Bar Fitment: Basic Tool Kit, ½” socket set , Cir-Clip pliers, Drill, 10mm bit and ¼” socket set
05-09-05 Page 1 of 15 3783174
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
WA:(08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
USE. PART NO.
Chassis Mount Assembly
Bull Bar To Chassis Mount
Assembly
Stone Tray to Bull Bar
Buffers To Bull Bar
Indicators To Bull Bar
Licence Plate To Bull Bar
Miscellaneous
3756781
3756794L
3756794R
6151095 6151135 4516049 4581050 4581007 6151104 6151139 6151133 4581040 4581048 6151232 6151026 6151304 6151232 4581040 4581048 6151026 6542063 6151300 6151180 4581072 4581036
3162470R
3162470L
6151128
6821151R
6821151L
6821116 6151308 6821152
180701 6151128 6151046 6151180 3751313
EG50
180302
BLB850
6151074
QTY DESCRIPTION
1 1 1 4 4 6 6 6 2 2 2
10
6 4 4
6 10 14 10
4
1
8
8
8
8
1
1 12
1
1
4
4
2
6
4
4
4
1
2 10
3
4
Bracket Mount Assembly Bracket Tension LHS Bracket Tension RHS Bolt M12 x 1.25 x 35mm Nut M12 x 1.25 Washer Flat ½” Washer Spring ½” Washer Flat M12 x 4mm HD (Large ) Bolt ½”x 4”UNC Nut ½’UNCNut M10 x 1.25 Nut M10 x 1.25 Washer Flat M10 Washer Spring M10 Bolt M10 x 1.5 x 30mm Nut M10 x 1.5 Nut Cage M10 x 1.5 Bolt M10 x 1.5 x 30mm Washer Flat M10 x 2mm Washer Spring M10 Nut M10 x 1.5 Stone Tray Nut Cage 6mm Bolt M6 x 20mm Washer Flat M6 Washer Spring M6 Buffer Standard RHS Buffer Standard LHS Nut Flange M6 Indicator Kit, RHS Indicator Kit, LHS Nylon Plug Screw, Self Drilling Wiring Loom Scotch Lock Nut Flange M6 Washer Flat M6 Bolt M6 x 20mm Bracket Number Plate Rubber Grommet 3/8” ID Cable Ties Cable Black 850mm 3/8” x 13/4” UNC Bolts
01-09-06 Page 2 of 15 3783174
Bracket Control Box to
Bull Bar
3751564 6151021 4581044 6151132
1
2
2
2
Bracket control box mount Bolt M8 x 20mm Washer Flat M8 Nut Flange M8
1. Remove front bumper cover from vehicle.
2. Remove side bumper supports from both guards.
3. It is recommended that you paint satin black under guard line.
Photo is of RHS of vehicle.
4. Fit bracket mounting assembly to front of vehicle using the 6 x 10mm studs to locate on.
ARROWS INDICATE STUDS
ON LHS OF VEHICLE
01-09-06 Page 3 of 15 3783174
5. Fit original 10mm nuts to the outside fixing points . See Photo:
6. Fit 10mm x 1.25mm nuts ( fine thread) spring washers and flat washers ( from bull bar bolt kit ) to both the centre studs. See Photo:
7. Fit 12 x 35mm x 1.25 (fine thread) bolt,12mm flat washer through top rearward bracket passing through body mount.
See Photo:
01-09-06 Page 4 of 15 3783174
8. Secure from underneath using large 12mm gold coloured flat washer,12mm spring washer and 12mm nut to both sides of vehicle.
See Photo:
PHOTO VIEWED FROM UNDER
LHS OF VEHICLE
9. Secure lower fixing point by passing
through lower bracket in a upward motion, using M12 bolt, 12mm flat washer and secure from the top using large gold coloured 12mm flat washer,12mm spring washer and 12mm nut ( fine thread ) to each side of vehicle. When all bolts are fitted, tighten securely.
PHOTO IS OF RHS OF VEHICLE
10 Lastly fit tension brackets to each side of vehicle. The two front fixing bolts are M10 x 30mm,flat washers, spring washers and M10 nuts. The rear bolt is 4” x ½’ which is passed through the chassis from outside of vehicle and fitted with a large gold 12mm washer and a ½’Nyloc nut on the inside of vehicle. When all bolts are fitted, tighten front 10mm bolts securely and tighten rear ½” bolt to a torque setting of 30ft lb ( NO MORE )
ARROW INDICATES THE ½” BOLT
01-09-06 Page 5 of 15 3783174
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