ARB 3415010 User Manual
Part Number:
Product
3415010
ARB WINCH BULL BAR
Description:
Suited to
TOYOTA TUNDRA YEAR MODELS 07 ON
vehicle/s:
WARNING
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG:
When installed in accordance with these instructions, the front protection bar does not affect operation of
the SRS airbag.
ALSO, NOTE THE FOLLOWING:
♦
This product must be installed exactly as per these instructions using only the hardware supplied.
♦
In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.
Repairs or modifications to the impact absorption system must not be attempted.
♦
Do not use this product for any vehicle make or model, other than those specified by ARB.
♦
Do not remove labels from this bull bar.
♦
This product or its fixing must not be modified in any way.
♦
The installation of this product may require the use of specialized tools and/or techniques
♦ It is recommended that this product is only installed by trained personnel
♦
These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
♦
During installation, it is the duty of the installer to check correct operation/clearances of all
components
♦
Work safely at all times
♦
Unless otherwise instructed, tighten fasteners to specified torque
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: +61 (3) 9761 6622
Kilsyth, Victoria Fax: +61 (3) 9761 6807
AUSTRALIA 3137
Australian enquiries sales@arb.com.au
North & South American enquiries sales@arbusa.com
Other international enquiries exports@arb.com.au
www.arb.com.au
Last Rev Date:29/10/2008 Page 1 of 20 Fitting instructions# 3783250
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
GENERAL CARE AND MAINTENANCE
By choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products in
the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent value.
To keep your bar in original condition it is important to care and maintain it following these
recommendations:
Prior to exposure to the weather your bar should be treated to a Canuba based polish on all exposed
surfaces. It is recommended that this is performed on a six monthly basis or following exposure to
salt, mud, sand or other contaminants.
As part of any Pre Trip Preparation, or on an annual basis, it is recommended that a thorough visual
inspection of the bar is carried out, making sure that all bolts and other components are torqued to the
correct specification. Also check that all wiring sheaths, connectors, and fittings are free of damage.
Replace any components as necessary. This service can be performed by your local authorised ARB
Stockist.
FITTING REQUIREMENTS
REQUIRED TOOLS FOR FITMENT OF PRODUCT:
Metric socket and spanner sets 8-25mm range
Screwdrivers, Philips and Flat blade Dia 22.0 (7/8”) holesaw
Power Drill 13mm (1/2”) capacity Dia 7.0mm (5/16”) and 10.0mm (25/64”) drill bits
Hacksaw Scriber Centre punch
Files, round, square and flat Hammer 300mm Rule
External Circlip pliers
HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT
:
Protective eyewear
NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a
potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.
Hearing protection
FASTENER TORQUE SETTINGS:
SIZE Torque Nm Torque lbft
M6 9Nm 7lbft
M8 22Nm 16lbft
M10 44Nm 32lbft
M12 77Nm 57lbft
OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:
♦
ARB P#9249FCK 100mm 55WATT FOG LAMP KIT
♦ Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS
♦
IPF 840 FYS
FOR IPF OPTIONAL FOG LAMPS, ORDER SUPPLEMENTARY KIT# 9381FCK.
IF REFITTING OE FOG LAMPS, ADAPTER BRACKETS ARE SUPPLIED STANDARD WITH THIS
BULL BAR FITTING KIT TO MOUNT THESE LAMPS.
FOG LIGHTS CAN BE FITTED TO LOWER PAN AREA
PARTS LISTING
Last Rev Date:29/10/2008 Page 2 of 20 Fitting instructions# 3783250
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
APPLICATION. PART NO. QTY DESCRIPTION
Mount Brackets To Chassis
Brace Assembly
Bull Bar To Mount Bracket Assy
Stone Tray to Bull Bar
Indicators To Bull Bar
Winch To Bull Bar
Winch Hole Cover Fitment
(If Not Fitting Winch)
Number Plate To Bull Bar
Fog Lamps
Miscellaneous
3756991R
3756991L
6151428
6151429
6151396
5846400
4681241
6151357
6151321
6151357
6151321
6151255
6151189
4581049
4581050
6522671
6151303
6151022
4581063
4581046
6821151R
6821151L
6151308
6821116
6821152
180701
180302
6821192
3756775
3199790
6151364
4581291
6151321
180302
6151128
6151256
6522048
6191013
6151046
6151017
6151046
6151128
3751384
3757029
6151300
6151017
6151046
4581036
4581306
3162457
3162456
6151128
6151213
4581082
1
1
2
2
2
2
1
7
7
2
2
6
6
12
6
1
6
6
12
6
1
1
4
4
2
6
4
2
1
1
2
2
2
8
2
2
1
1
2
4
4
4
1
2
6
6
6
6
2
1
1
2
2
4
Bracket Mount RHS
Bracket Mount LHS
Flange Nut M12
Chassis Stud M12 x 265 x 1.75
Nut Clevis
Packer M12 x 8mm
Brace
SEMS Bolt M10 x 1.5 x 30mm
Nut Flanged M10 x 1.5
SEMS Bolt M10 x 1.5 x 30mm
Nut Flanged M10 x 1.5
Bolt M12 x 1.75 x 40mm
Nut M12 x 1.75
Washer Flat M12
Washer Spring M12
Stone Tray
Nut Cage 8mm
Bolt M8 x 25mm
Washer Flat M8 x25.4 x 3
Washer Spring M8
Indicator Assembly RH
Indicator Assembly LH
Screw Self Tapping
Nut Nylon Plug
Loom
Scotch Locks
Cable Tie
Bulb 12V 10W BA15S
Bracket Control Box Univ.
Plate Trim for 16500LB Control Box
Screw Cap M10 x 30
Washer Flat M10 BZ
Nut M10 Flanged
Cable Tie
Nut Flange M6
Screw M6 St/Stl Button Head
Extrusion Winch Cover
Panel Winch Cover
Washer M6
Bolt M6 x 16
Washer M6
Nut M6 Flanged
Bracket Number Plate
Adapter Bracket
Nut Caged M6
Bolt M6 X 16
Washer M6
Washer Spring M6
Washer
Light Aperture Molding RH
Light Aperture Molding LH
Nut Flanged M6
Bolt M6 X 20 BZ
Washer Flat M6 X 20 BZ
Last Rev Date:29/10/2008 Page 3 of 20 Fitting instructions# 3783250
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
REMOVAL OF BUMPER
1. If fitted, remove factory bash plate
2. Remove tow hooks and bolts, set aside to be
refitted.
3. Remove lower bumper retaining screws.
4. Remove all lower fender liner retaining
screws to bumper.
Last Rev Date:29/10/2008 Page 4 of 20 Fitting instructions# 3783250
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
REMOVAL OF BUMPER
5. Remove upper fender liner retaining scrivets.
6. Prise out lower fender liner plastic push in
plugs. Remove lower fender liner completely,
they will not be reused.
7. If OE fog lights and/or parking sensors fitted
in bumper, undo electrical connections.
8. Remove bumper wing retaining screws in
upper wheel arch area.
Last Rev Date:29/10/2008 Page 5 of 20 Fitting instructions# 3783250
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
REMOVAL OF BUMPER
9. Remove push in plugs from trim piece under
headlamp.
10. Carefully prise the trim pieces free by pulling
them forward and twisting to release plugs
out of retaining sockets.
11. Remove screws retaining bumper located
under headlamp area.
12. Remove plugs securing upper bumper tabs.
13. If winch is to be fitted to bull bar, bend the
forward facing section of vertical brace
around and rearwards to prevent interference
from winch operation.
Last Rev Date:29/10/2008 Page 6 of 20 Fitting instructions# 3783250
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
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