ARB 3413190 User Manual

ARB WINCH/NONWINCH BULLBAR

TO SUIT HJ100 IFS

(To suit October 2002 on)

PRODUCT No. 32/3413190
FITTING KITS 6172338, 6172342

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE

FRONT PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS

AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE

INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED.

• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT

YOUR NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR
MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT BE
ATTEMPED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER

THAN THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:

-ARB 6821201 Fog Light Kit Suit 3163015

-Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: ( 03) 6331 4190

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

USE

MOUNT BRACKETS TO 6151099 2 BOLT M14 X 40mm

VEHICLE 4581052 2 WASHER SPRING M14

6151299 2 BOLT M10 X 1.5 X 100mm
6151040 2 BOLT M10 X 1.25 X 30
4581048 4 WASHER SPRING M10
4581040 6 WASHER FLAT M10
6151026 2 NUT 10 X 1.5
3756493L 1 BRACKET IMPACT ABSORBER LHS
3756493R 1 BRACKET IMPACT ABSORBER RHS
4721520 2 TUBE CRUSH

BULLBAR TO MOUNT ASSY 6151232 8 BOLT M10 X 30X 1.5

4581288 4 WASHER FLAT M10 LARGE
4581040 4 WASHER M10 FLAT

4581048 8 WASHER M10 SPRING
6151026 4 NUT M10
6151304 4 NUT M10 CAGED

WINCH 8/9000/10,000 LB 4581040 4 WASHER FLAT 3/8”

6151074 2 BOLT 3/8” X 1 ¾”
4581041 2 WASHER FLAT 7/16”

NUMBER PLATE 3751451 1 NUMBER PLATE BRACKET

6151180 4 BOLT M6 X 16
6151046 4 WASHER FLAT M6
6151128 4 NUT FLANGE M6

CONTROL BOX 3751564 1 CONTROL BOX BRACKET

6151021 2 BOLT M8 X 20MM
6151132 2 NUT FLANGE M8
4581044 2 WASHER M8

BUFFERS TO BAR 6151128 12 NUT FLANGE M6

6162470R 1 BUFFER UPRIGHT RH
6162470L 1 BUFFER UPRIGHT LH

WINCH CABLES BLB560 2 BLACK CABLE

BLR 560 1 RED CABLE

CABLE TIES 180302 8 CABLE TIES

AIR DEFLECTOR 3314477 1 AIR DEFLECTOR

6151300 4 NUT M6 CAGED
6151180 4 BOLT M6 X 20
6151046 4 WASHER FLAT
4581036 4 WASHER SPRING

INDICATORS TO BAR 3163015 1 COMBINATION LIGHT SURROUND KIT

3314478 1 PAN COVER INTERCOOLER

TURBO DIESEL MODEL 6151128 5 NUT FLANGE M6

FIT KIT 6171775 6151180 5 BOLT M6 X 20

6151046 5 WASHER FLAT M6

PART No

180701 6 SCOTCH LOCK
6821151L 1 TURN SIGNAL / CLEARANCE LIGHT
6821151R 1 TURN SIGNAL / CLEARANCE LIGHT

6821152 2 WIRING LOOM

QTY DESCRIPTION

Tools Required
10mm, 14mm, 13mm 18mm, 19mm, 22mm Spanners and Sockets. Phillips
head screwdriver, drill & 10mm drill bit, hacksaw or angle grinder and 50mm,
100m socket extension.

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1. Remove the bumper bar and grille

from vehicle.

2. Remove the cross member bracket

and tow brackets and tie downs.
Remove the 4 front 8mm bolts that
secure the vehicle stone tray.

3. To fit chassis brackets to chassis rails,

cut off the lower section of chassis
mount.

4. Mark out a line level with the bottom

of chassis rail, and cut off using a
hacksaw or a angle grinder and touch
up bare metal with paint.

5. Fit chassis brackets to vehicle and

secure as follows.

6. On RHS of vehicle, refit tie down

bracket, tow hook, original 14mm
long bolts and washers to underside
of chassis bracket, finger tighten
only.

Note: Swap tie down brackets left to
right so they mount as shown.

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7. On LHS of vehicle secure chassis

bracket and tie down bracket to
vehicle using 14mm x 40 bolts and
spring washers supplied in bolt kit.
(finger tighten only)

8. Using a 13mm drill bit, drill through
chassis rails using hole in impact
absorber as a template. Fit crush
tube, 100mm x10mm bolt, 10mm
washers and nuts through both sides
of chassis brackets. (Finger tighten
only)

9.Fit a 10mm fine thread x 30mm bolt

and washers in the front of chassis
brackets.

10. When all bolts are fitted, the width

of the chassis brackets at bolting
surface should be 860mm. When
measurement is correct, tighten all
bolts securely. Fit 10mm caged nuts
into each chassis bracket. (2 per side)

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