ARB 3413050 User Manual

03/12/04 Page 1 of 11 3782893

If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

WA: [phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

ARB WINCH/NONWINCH BULLBAR
TO SUIT HJ100 IFS

PRODUCT No. 3413050 (Pre 09/2002)

WARNING

FOR VEHICLES EQUIPPED WITH SRS AIRBAG

WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE

FRONT

PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.

TAKE NOTE OF THE FOLLOWING:

• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE

INSTRUCTIONS USING ONLY THE HARDWARE SUPPLIED.

• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT,

CONTACT YOUR NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR
MODIFICATIONS TO THE IMPACT ABSORPTION SYSTEM MUST NOT
BE ATTEMPED.

• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL,

OTHER THAN THOSE SPECIFIED BY ARB.

• DO NOT REMOVE LABELS FROM THIS BULL BAR.

• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.

IMPORTANT

• This bull bar is suitable for Warn 9000lb, 9500lb High Speed,

10000lb, and 12000lb winches. Note: if fitting a 10000lb or 12000lb
winch cable kit 6171397 is required.

Tools Required

10mm, 14mm, 18mm, 19mm, 22mm Spanners and Sockets. Phillips head screwdriver, hacksaw, drill
& 10mm drill bit.

Optional Extras suited for this bar includes a range of IPF driving lights and
durable driving light covers. Contact your nearest ARB stockest for further
information.

03/12/04 Page 2 of 11 3782893

FITTING KIT No: - 6171406(Pre 09/2002) 6171752 (09/2002On)

USE

PART No

QTY

DESCRIPTION

MOUNT ASSY TO VEHICLE

6151257

2

BOLT M12 X 200mm

4581049

6

WASHER FLAT

4721469

2

TUBE PACKER

5846282

2

CHANNEL PACKER

4581050

2

WASHER SPRING M12

6151189

2

NUT M12

6151258

2

BOLT M14 X 80mm

4581052

4

WASHER SPRING M14

5846283

4

PACKER 10mm THICK

3756202

1

MOUNT ASSY.

BULLBAR TO MOUNT ASSY

6151255

6

BOLT M12 X 40mm

4581050

6

WASHER SPRING M12

4581007

6

WASHER FLAT M12 LARGE

6151045

2

BOLT M10 X 25mm

4581039

4

WASHER M10 FLAT

4581048

2

WASHER M10 SPRING

6151026

2

NUT M10

WINCH

4581040

4

WASHER 3/8”

CONTROL BOX FITTMENT

3756220

1

CONTROL BOX BRACKET

6151017

2

BOLT M6 X 16MM

6151128

2

NUT FLANGE M6

6151046

2

WASHER M6

ROLLER FAIRLEAD FITTMENT

6151255

2

BOLT M12 X 40mm

4581050

2

WASHER SPRING M12

4581049

4

WASHER FLAT M12

6151189

2

NUT M12

WINCH COVER FITTMENT

6151128

2

NUT FLANGE M6

6151256

2

SCREW M6 S/STEEL BUTTON HEAD

6191001

1

WINCH COVER EXTRUSION

6521036

1

WINCH COVER (Pre 09/2002)

6522018

1

WINCH COVER (09/2002 On)

6151046

2

WASHER M6

BUFFERS

3500170

1

BUFFER KIT WITH 8 M6 NUTS

NUMBER PLATE FITTMENT

6151017

4

BOLT M6 X 16mm

6151128

4

NUT FLANGE M6

3756234

1

BRACKET NUMBER PLATE

6151046

2

WASHER M6

WIRING

3500080

1

INDICATOR KIT

180302

6

CABLE TIE

03/12/04 Page 3 of 11 3782893

ASSEMBLY SEQUENCE FOR BULLBAR.

1. 1. Remove the bumper bar and grill.

2. Remove the cross member and tow brackets. See

picture.

3. Bend the sheet metal returns located under the light

area down so they don’t interfere when the bar is
fitted. Mask under the light trim and guard and paint
flat black.

4. Bend the center bracket back approx 90 degrees.

2. 1. Insert the tube packers, one in each chassis arm. Line
the bottom of the tube to the bottom hole of the
chassis rail. Rest the top of the tube to the front of the
chassis rail. The tube should be angled forward.

3. 1. Slide the mount assy. over the chassis rails. Try not
to shake the vehicle too severely as the tube packers
may fall out of place.

2. Insert the channel packers from the rear. Make sure
the hole correspond to the holes in the mount.

3. Push the entire mount as far back as possible.

03/12/04 Page 4 of 11 3782893

ASSEMBLY SEQUENCE FOR BULLBAR.

4. 1. Using a long screwdriver insert it through the

bottom hole so it passes through the tube packer.
This may require a visual check from under the
vehicle to see the position of the tube.

2. Using the screwdriver twist around until the packer

is inline with the top hole.

5. 1. Insert the M12 X 200mm bolt through the top hole

using one of the 10mm thick packers. Push through
while removing the screwdriver from underneath
until the bolt locates right through.

Note: For turbo diesel models remove the intercooler
hose to gain access for the M12 X 200mm bolt.

6. 1. Fasten the remainder of the mount using:

2 M14 bolts removed earlier from tow bracket

2 M14 bolts from fitting kit

6 M14 flat washers

4 M14 spring washers

2 10mm thick packers

2 M12 nuts

2 M12 spring washers

Note: Assemble with the tow brackets.