Apple macbookpro-2.4 2.2GHz-15 Service Manual

 Service Source

MacBook Pro

(15-inch 2.4/2.2GHz Mid 2007
and Late 2007 CTO)
updated 1 November 2007
© 2007 Apple Inc. All rights reserved.
 Apple Inc.
Under the copyright laws, this document may not be copied, in whole or in part, without the written consent of Apple.
Every eort has been made to ensure that the information in this document is accurate. Apple is
not responsible for printing or clerical errors.
Apple 1 Innite Loop Cupertino, CA 95014-2084 USA + 1 408 996 1010 www.apple.com
Apple, the Apple logo, Mac, and Macintosh are trademarks of Apple Inc., registered in the U.S. and other countries.
ii
MacBook Pro
(15-inch 2.4/2.2GHz Mid 2007 / Late 2007)

Contents

Basics
General Information 7
Adjustments
Latch Adjustment 14
Take Apart
Battery 18
Memory 20
Replacement Procedure 23
Top Case 25
Keyboard 38
Replacement Procedure 45
AirPort Extreme Card 50
Bluetooth Card 53
Bluetooth Antenna 56
Infrared Board 59
Replacement Procedure 61
Hard Drive 62
Replacement Procedure 67
Optical Drive 70
Handling Slot-Load Optical Drives 73 Replacement Procedure 76 Removing a Stuck Disc from an Optical Drive 77
Backup Battery 79
iii
Left Ambient Light Sensor 83
Right ALS Dust Cover 86
Fans 88
To remove the left fan: 89 To remove the right fan: 91
Logic Board 94
Battery Cable Assembly 103
Heatsink 106
Thermal Sensors 108
Speakers 111
To remove the left speaker: 112 To remove the right speaker: 11 3
Left I/O Board 116
ExpressCard Cage 122
Bottom Case 123
Display Assembly 125
Replacement Procedure 12 9
Display Rear Housing 130
Replacement Procedure 13 3
Display Hooks 134
Sleep Magnet 136
LED Display Driver Board 138
Troubleshooting
General Information 141
Wire and Flex Cables 141 Microphone and Camera wires 142 Hardware Diagnostics 142 Troubleshooting Aids and Tips 143 MacBook Pro Firmware Updates 144 Software Troubleshooting Tips and Tools 145 Application compatibility 147 Universal binary 147 Rosetta 147
iv
Hardware Symptoms 148
How to Use the Symptom Charts 148 Startup 14 8 AirPort Extreme 15 4 Battery 15 5 Bluetooth 15 8 Display 15 9 ExpressCard/34 16 0 Hard Drive 161 Apple Remote 16 2 Infrared Board 16 3 Built-in iSight Camera 16 3 Keyboard 16 5 Microphone 16 6 Modem (External) 16 6 Optical Drive 16 7 Ports 16 9 MagSafe Power Adapter 17 0 Sound 17 1 Trackpad 17 2 Video 17 3 Miscellaneous Symptoms 17 5
Views
Exploded View - Body 17 9 Screw Charts 180-182 Architecture 183
v
 Service Source

Basics

(MacBook Pro 15-inch 2.4/2.2GHz
Mid 2007 / Late 2007 CTO)
© 2007 Apple Inc. All rights reserved.
Product View

General Information

Overview
The MacBook Pro (15-inch 2.4/2.2GHz) is the third generation in Apple’s line of Intel-based
professional notebook computers. Based on a newer and more robust Intel Core 2 Duo chip, the architecture supports faster clock speeds, now extended to a new CTO option of 2.6GHz, and
increases bus speeds to 800 MHz. Speed aside, the new system now addresses up to a full 4 GB of
DDR2 memory and sports a new on-board graphics chip: the NVIDIA GeForce 8600M GT.
The MacBook Pro (15-inch 2.4/2.2GHz) also introduces a new LED-driven, power-ecient display backlight (the industry’s rst 15-inch) rather than using uorescent tube backlighting, eliminating
mercury from the display. Apple recently announced this technology publicly as part a new corporate directive toward a “Greener Apple.”
From the exterior, the MacBook Pro (15-inch 2.4/2.2GHz) is identical in appearance to the previous
MacBook Pro (15-inch Core 2 Duo).
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 7
Main service and feature differences among 15-inch MacBook Pro models:
NOTE: On November 1, 2007 a new 2.6GHz CTO (congure to order) option was added to the line of MacBook Pro (15-inch 2.4/2.2GHz) models. In addition, two previous CTO hard drive options
(200GB, 4200 rp m and 160GB, 7200 rp m) were upgraded to faster and larger capacity hard drives (250GB, 5400 rpm and 200GB 7200 rp m).
However, despite conguration changes all service procedures remain the same. See exploded views in the Views chapter for new part numbers.
MacBook Pro (15-inch 2.4/2.2GHz)
Microprocessor 2.4/2.2GHz Core 2 Duo
+ new 2.6GHz CTO option
Bus Speed 800 MHz 667 MHz 667 MHz
Max RAM 4 GB 3 GB 2 GB
Hard Drive(s)
(former Mid 2007
CTO options)
New Late 2007
CTO Hard Drives
Graphics Chip NVIDIA GeForce 8600M GT ATI x1600 ATI x1600
Display LED Backlight CCFL Backlight CCFL Backlight
Optical Drive 8x DVD Dual Layer
120GB, 5400 160GB, 5400 rp m (2.4)
200GB, 4200 rp m (c to ) 160GB, 7200 rp m (c to )
250GB, 5400 rpm (ct o) 200GB, 7200 rp m (c to )
SuperDrive
rp m (2.2)
MacBook Pro (15-inch Core 2 Duo)
2.33/2.16GHz
Core 2 Duo
120GB, 5400 rp m (2.16) 160GB, 5400 rp m (2.33) 200GB, 4200 rp m (c to )
6x DVD Dual Layer
Superdrive
MacBook Pro (15-inch and 15-inch Glossy)
2.16/2.0/1.83GHz
Core Duo
80GB, 5400 rpm (1.83) 100GB, 5400 rp m (2.0) 120GB, 5400 rp m (2.16) 100GB, 7200 rp m (c to )
4x DVD Superdrive
New Parts and Procedures
Main Logic Board
The main logic board of the MacBook Pro (15-inch 2.4/2.2GHz) has a third thermal sensor connector near the left fan. This thermal sensor is attached to the bottom case.
Memory
The maximum supported amount of memory is 4 GB rather than 3 GB.
LED Backlight LCD Panel
The new LED backlit LCD panel can be easily identied in a couple ways. The display driver board is now at the bottom of the panel instead of the top. The LVDS cable no longer travels up the back of the display. In addition, the LED power is integrated into this cable.
This technology allows for a continuous backlight from the moment power is applied. Previously,
the uorescent tube required a warm-up period to reach operating brightness. Not only does
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 8
LED technology eliminate all mercury from the display, but also LEDs weigh less and provide
Correct Insertion Incorrect InsertionCorrect Insertion Incorrect Insertion
more brightness for the equivalent amount of power.
It is very important that the video ex connection to the LCD panel be properly inserted, aligned and seated in its connector on the panel. Misalignment can cause multiple video issues. During
insertion, the connector should be perfectly straight, not at an angle, and the connector should
slide into its mate in a at position, parallel to the LCD panel, not obliquely. See illustration below.
Keyboard
The side tabs on the upper right and left of the keyboard have been removed. The keyboard
drops right into the keyboard well rather than having to bend the corners to t in each side tab.
To compensate for the removal of the corner tabs, two screws have been added to the bottom.
ExpressCard Cage
The ExpressCard cage enclosure has multiple perforations in the metal to cut down on weight
and materials. In addition, “pocket screws” now secure the cage to the left I/O board. These larger
headed screws make contact with EMI gaskets on the bottom case for improved noise isolation.
Temperature Concerns
The customer may perceive this system to run hotter than previous models. However, the normal operating temperature is well within national and international safety standards. Still, customers may be concerned about the heat generated by their machine. To prevent an unnecessary repair, you can compare a customer’s computer to a running model, if available, at your repair site.
For more information on temperature concerns and customer perception, refer to Knowledge Base article 30612: Apple Notebooks: Operating Temperature.
Display Takeapart
With the MacBook Pro (15-inch 2.4/2.2GHz), we still utilize the whole display clamshell as a service part. However, some parts are accessible by the removal of the display rear housing.
Specically, a Service Provider can replace:
Display hooks • Sleep magnet• Display housing • Camera board
All other parts including the LVDS cable are serviced with the whole clamshell module.
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 9
Identifying the MacBook Pro (15-inch 2.4/2.2GHz)
Below are external views of the MacBook Pro (15-inch 2.4/2.2GHz) which has no external features
that dierentiate it from its predecessor, the MacBook Pro (Core 2 Duo).
Left side: MagSafe™ power connector; USB, microphone, headphone ports; ExpressCard34 slot
Right side: Security lock slot; USB, FireWire 400, FireWire 800, Ethernet and DVI video ports
Front: Infrared sensor window
Rear: Same wider rear venting as the previous MacBook Pro (Core 2 Duo).
Display bezel: MacBook Pro
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 10
Serial Number and Ethernet ID
The Serial Number and Ethernet ID are located in the battery bay.
Tools
The takeapart procedure for the MacBook Pro (15-inch 2.4/2.2GHz) requires the following tools:
Clean non-marring work surface• ESD wrist strap and mat
Multi-compartment screw tray (such as a plastic ice cube tray) #0 Phillips screwdriver (magnetized) #1 Phillips screwdriver (magnetized) Torx T6 screwdriver (magnetized) 4 mm socket wrench
Black stick (nylon probe 922-5065) or other non-conductive nylon or plastic at-blade tool
Razor knife Needle-point metal probe Needlenose pliers Tweezers Kapton tape (922-1731) (0.5-inch x 12-yard roll) Thermal grease (922-7144) Gasket kit (076-1261) Alcohol pads Fine-point felt-tip permanent marker Apple Pro keyboard and mouse (for troubleshooting)
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 11
Electrostatic Discharge (ESD)
Use a properly grounded ESD wrist strap and mat when working on the inside of the computer.
Service Manual Note
In this manual, graphics or photos are intended to help illustrate procedures or information only,
and may show dierent levels of disassembly, board colors, congurations, or computer models,
than your computer.
Kapton® Tape Note
Kapton tape is used to secure cables and connectors where necessary.
During disassembly, note any Kapton tape use and locations—reapply in the same manner. Do
not over apply or build up tape on top of old tape; space tolerances are tight and build up or extraneous use of tape may cause pressure on other components.
Cable Routing Note
With the MacBook Pro’s one-inch enclosure height, the placement of parts and wiring is critical.
During disassembly, note cable routing. Reassemble in the same manner. Verify that cables do
not route over components when they should route into lower positions or channels. Verify that the cables are not strained or applying pressure onto other components.
Screw Measurement Note
All screw measurements given are the specied full length. Actual measured lengths may vary.
MacBook Pro (15-inch 2.4/2.2GHz) Basics— General Information 12
 Service Source

Adjustments

(MacBook Pro 15-inch 2.4/2.2GHz
Mid 2007 / Late 2007 CTO)
© 2007 Apple Inc. All rights reserved.

Latch Adjustment

Overview
To secure the display to the top case, the MacBook Pro uses a latch assembly that consists of two parts—a latch mechanism under the top case (actually attached to the bottom case frame) and two swinging latch hooks inside the display assembly clamshell. As the unit is closed, magnets inside the latch mechanism pull the metal latch hooks down into the bottom case, and an overhang on the latch mechanism clasps the hooks to the frame.
If the display does not properly latch to the top case, fails to remain closed, or pops up without the display release button being pushed, you can make adjustments to the latch hooks that may correct the issue. Alternately, you can send the computer to an Apple Repair Center for service.
Tools
This procedure requires the following tools:
Black stick (or other non-marring nylon or plastic pointed tool) Magnet
Preliminary Steps
Warning: While performing the following procedures, take note of the position of the hooks as they are drawn out of the display housing and down into the slots in the top case. Any adjustments to these hooks must be very slight to stay within the slot on the top case.
Before performing the latch adjustment, test the current operation of the latches:
Push the display down to about two inches from the top case. Then push the display very 1. slowly until it just touches the top case, and immediately release.
If working properly, the latches should secure the display to the top case throughout the following tests:
Pounding rmly on the table top, to the left and right of the computer.
Pulling up on the sides of the display.
Repeat the above procedures several times to verify proper operation of the latches.
Whether or not the latches functioned properly during testing, use the following procedures 2. to achieve or to verify proper latching function.
MacBook Pro (15-inch 2.4/2.2GHz) Adjustments — Display Latch 14
Procedure
Note: The latch mechanism under the top case of the computer has a small amount of right and left play (less than 1 mm), and can shift during normal operation.
The following procedures will test the latching function with the latch mechanism at its maximum right and left positions, and the latch hooks will be very slightly adjusted, as necessary.
Important: The latch hook metal can become brittle and break if it is bent too much, especially if it is over-bent and bent back. Work carefully and with due restraint to avoid over-bending the latch hook. If the latch hook breaks, new latch hooks will need to be ordered and replaced.
Open the display and note the edges of the latch mechanism underneath the top case, 1. shown below, just to the right and left of the latch release button. This mechanism catches both left and right latch hooks on the display assembly.
Use a black stick to push the latch mechanism, at the location shown below, to move it to 2. the left as needed (less than 1 mm) or its corresponding location on the left side of the latch release button to move it right (less than 1 mm).
MacBook Pro (15-inch 2.4/2.2GHz) Adjustments — Display Latch 15
Perform the testing procedures in step 1 of the Preliminary Steps, above.3.
If the latch functions properly, skip to step 6; otherwise, if either or both latch hooks require 4. an adjustment, refer to the following steps.
If the latch mechanism does not function properly, adjust the latch hook(s) as follows:5.
Open the display to a 90-degree angle and use a magnet to draw the latch hook out. Tightly grasp it between your thumb and forenger as close to the display as possible, as shown.
Carefully exert a very slight controlled downward pressure on the latch hook.
Important: Do not push only with your thumb. Hold the latch hook tightly between your thumb and forenger to support the latch hook and prevent too much bending force.
Release the latch hook, adjust the other latch hook as needed, and perform the latch tests as 6. before. Continue the above procedure until both latches function properly.
Again, if needed, use a black stick to push on the latch mechanism, as shown below, to adjust 7. it slightly left or right (no more than 1 mm) or to re-center the mechanism over the latch release button.
Repeat the previous latch closing tests, and latch hook adjustment if needed, until the latch 8. works properly in this position.
MacBook Pro (15-inch 2.4/2.2GHz) Adjustments — Display Latch 16
 Service Source

Take Apart

(MacBook Pro 15-inch 2.4/2.2GHz
Mid 2007 / Late 2007 CTO)
© 2007 Apple Inc. All rights reserved.

Battery

Tools
This procedure requires the following tools:
Clean non-marring work surface
Preliminary Steps
Warning: Always shut down the computer before opening it to avoid damaging its internal components or causing injury. After you shut down the computer, the internal components can be very hot. Let the computer cool down before continuing.
Part Location
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Battery 18
Procedure
Warning: If the computer has been recently operating, allow it to cool down before performing this procedure.
Shut down the computer.1.
Disconnect the power cord and any other cables connected to the computer.2.
Place the computer face down.3.
Slide both battery latches away and lift the battery out of the battery bay.4.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Battery 19

Memory

Tools
This procedure requires the following tools:
#0 Phillips screwdriver (magnetized) Clean non-marring work surface
ESD wrist strap and mat
Preliminary Steps
Before you begin, remove the following:
Batter y
Part Location
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 20
Procedure
Warning: If the computer has been recently operating, allow it to cool down before performing this procedure.
Place the computer face down.1.
Remove the three Phillips screws from the memory door. 2.
Remove the door, as shown. 3.
Notes:
If only one memory card is installed, the factory installs it in the bottom memory slot.
Memory must be removed from the top slot before removing from the bottom slot.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 21
To remove memory cards, carefully spread the two locking tabs for the slot (top or bottom) 4. away from the card on both sides and allow the card to pop up slightly.
Pull the card straight back and out of the memory slot. Handle the memory card by the 5. edges only, taking care not to touch the gold contacts.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 22

Replacement Procedure

Notes:
DDR memory cards do not t in this slot, only DDR2 (dierent notch location).• If installing two cards, install the rst card into the bottom slot before the top slot.
Align the notch in the memory card with the tooth in the slot before inserting.
To install memory cards, insert them at a 30-degree angle. ‘1.
Note: Insert the bottom card behind the locking tabs of the top slot.
Firmly push the card straight into the slot until it is fully and securely seated along its length. 2. Note: If the back of the card drops down before it is fully seated, raise it up enough to push it fully into the slot.
When the card is fully seated, push the card straight down until the tabs click onto both 3. sides of the card, locking it into place.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 23
Verify that the card is fully seated by pushing rmly with your thumbs. 4.
Check that the cards are secured by the brackets on both sides.5.
Install the memory door.6.
Replace the battery.7.
Use Apple System Proler to verify that the memory is recognized. (Choose the menu 8. bar Apple logo () > About This Mac, click More Info..., select the System Prole tab,
open the Memory Overview.)
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Memory 24

Top Case

Tools
This procedure requires the following tools:
#0 Phillips screwdriver (magnetized) Torx T6 screwdriver (magnetized)
Black stick (nylon probe 922-5065) or other non-conductive nylon or plastic at-blade toolMulti-compartment screw tray (such as a plastic ice cube tray)
Preliminary Steps
Before you begin, remove the following:
Batter y Memory Doo r
Part Location
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 25
Procedure
Notes:
If replacing the top case, once the top case is removed, use a razor knife to carefully lift and • transfer the Serial Number and Ethernet ID labels to the replacement top case.
This procedure removes the top case and keyboard assembly. The keyboard is removable only after removing the top case.
Place the computer upside down on a soft, non-marring surface.1.
2. Remove the four Phillips and two Torx T6 screws shown.
3. Rotate the computer and remove the two Phillips screws along the front of the battery bay.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 26
4. Remove the four Phillips screws from each side.
5. Remove the two Phillips screws from the back edge.
.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 27
Face the computer toward you with the display open slightly past 90-degrees. Using your 6.
ngernails or the tips of your ngers, grasp just beneath the top case in the upper right and left corners. Lift upward a few inches, then work your hands around the top case toward the
front, slowly lifting and encouraging the clips and screw tabs to release. A snapping noise when the clips release is normal.
Note: Take care to preserve the cosmetic integrity of the plastic beading around the edges of the top case. If using a black stick for leverage to get the clips to release, don’t rotate the stick too much along the edges to avoid denting the soft plastic.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 28
Along the front, start at the left and slowly encourage the snaps and screw tabs (shown in 7. graphic below) to release as you move right. A snapping noise as the snaps release is normal. Again, take care to preserve the cosmetic integrity of the plastic beading around the edges
by pulling up with your ngernails rst. If a black stick is necessary to release the snaps, avoid
too much rotation along the edges to keep from denting the soft plastic.
Important: Do not lift the case once it is free—it is still connected to the bottom case by the keyboard ex cable.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 29
Important: To avoid bending screw tabs along the back edge of the top case, lift the top case
slightly so that it does NOT touch the bottom case, then rotate the front of the case up and back until you can disconnect the keyboard ex cable from the logic board.
MacBook Pro (15-inch 2.4/2.2GHz) Take Apart — Top Case 30
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