Angelantoni Industrie FRL500 V-GL, FRL500 V, FRL260 V-GL, FRL360 V-GL, FRL360 V User Manual

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Angelantoni Industrie SpA

Biomedical division

OPERATING

INSTRUCTIONS

		FOR
REFRIGERATORS
MODELS DESCRIBED IN THIS MANUAL :		FRL180 V
		FRL180 V-GL
		FRL260 V
		FRL260 V-GL
		FRL360 V
		FRL360 V-GL
		FRL500 V
		FRL500 V-GL

MARK

MN2424 UT FRL (E) rev. C

$1*(/$1721, ,QGXVWULH $5

printed on 08/03/00

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WARNING

The equipment described hereinafter is not provided for in Annex IV of the European ‘Machine Directives’. The procedure set out in Article 8, paragraph 2, letter A of the CEE Directives 89/392 and 91/368 must be therefore applied.

Article 8, paragraph 2, letter A of the CEE Directives 89/392 and 91/368 obliges the manufacturer to issue the necessary documentation required by the Annex of the above directives and to maintain it in the technical files of Angelantoni Industrie S.p.A, located in loc. Cimacolle, Massa Martana, Perugia (Italy).

IMPORTANT

The boxes marked with the word ‘WARNING :’ contain important information about safety measures. The boxes marked with the word ‘Note:’ either contain important pieces of advice on operations to be performed or aim at completing the information contained in the operating instructions.

RELEASE	RELEASED CHAPTERS	DATE	AUTHOR/S	C.Q. APPROVED (date and signature)
A	Emission	10/06/99	Technical office/pm	10/06/99; PM
B	FRL180 models added	17/02/00	Technical office/pm	17/02/00; PM
C	Foto added	23/02/00	Technical office/pm	17/02/00; PM

MN2424 UT FRL (E) rev. C

$1*(/$1721, ,QGXVWULH $5

printed on 08/03/00

p.-3-

TABLE OF CONTENTS

				CHAPTER 1
1)	DATA AND FEATURES OF THE EQUIPMENT			............................................................................................................5
	1.1)	MARKING PLATE DATA.........................................................................................................................................		5
	1.2)	TECHNICAL DATA .................................................................................................................................................		5
	1.2)	FUSES. ..................................................................................................................................................................		5

CHAPTER 2

2)	HOW TO USE THE OPERATING INSTRUCTIONS......................................................................................................		6
	2.1)	WHOM THE OPERATING INSTRUCTIONS ARE ADDRESSED TO? .....................................................................	6
	2.2)	PURPOSES OF THE OPERATING INSTRUCTIONS..............................................................................................	6
	2.3)	LIMITATIONS OF THE OPERATING INSTRUCTIONS ...........................................................................................	6
	2.4)	HOW TO KEEP THE OPERATING INSTRUCTIONS ..............................................................................................	6
	2.5)	WARNING ..............................................................................................................................................................	6

CHAPTER 3

3)	HANDLING OF THE EQUIPMENT ...............................................................................................................................		7
	3.1)	STATE OF THE EQUIPMENT ................................................................................................................................	7
	3.2)	PERSONNEL REQUIREMENTS.............................................................................................................................	7
	3.3)	NECESSARY MEANS FOR HANDLING THE EQUIPMENT ....................................................................................	7
	3.4)	LIFTING INSTRUCTIONS.......................................................................................................................................	7
	3.5)	LIFTING AND HANDLING OF A NON PALLETISED EQUIPMENT BY MEANS OF A FORK-LIFT TRUCK ..............	7
	3.6)	INSTRUCTIONS FOR HANDLING..........................................................................................................................	7
	3.7)	FIXING OF THE EQUIPMENT................................................................................................................................	7

CHAPTER 4

4) LAY-OUT OF THE EQUIPMENT.........................................................................................................................................

8

CHAPTER 5

5) LAY-OUT OF THE EQUIPMENT WITH PACKING ..............................................................................................................

9

CHAPTER 6

6)	NECESSARY OPERATIONS AND MATERIALS FOR INSTALLATION .......................................................................	10
	6.1) OPERATING ENVIRONMENT..............................................................................................................................	10
	6.2) CONNECTION TO THE ELECTRICAL NETWORK. ..................................................................................................	10

			CHAPTER 7
7)	POSITIONING AND INSTALLATION..........................................................................................................................		11
	7.1) RECEPTION OF THE EQUIPMENT .....................................................................................................................		11
	7.2) SUPPLY AND GROUND CONNECTIONS. ...............................................................................................................		11
	7.2.1) SUPPLY CABLE. .............................................................................................................................................		11
	7.2.2) GROUND CONNECTION...........................................................................................................................		11

CHAPTER 8

8)	HOW TO USE THE OPERATING INSTRUCTIONS....................................................................................................		12
	8.1)	WHOM THE OPERATING INSTRUCTIONS ARE ADDRESSED TO? ...................................................................	12
	8.2)	USER ...................................................................................................................................................................	12

				CHAPTER 9
9)	TECHNICAL DESCRIPTION OF THE EQUIPMENT			................................................................................................... 12
	9.1)	STRUCTURAL DESCRIPTION .............................................................................................................................		12
	9.2)	COOLING SYSTEM .............................................................................................................................................		13
	9.3) FUNCTIONING OF THE ELECTRIC SYSTEM..........................................................................................................			13

MN2424 UT FRL (E) rev. C

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CHAPTER 10

10) START-UP AND OPERATION INSTRUCTIONS.........................................................................................................		13
10.1) DESCRIPTION OF THE COMMAND AND CONTROL PANEL ................................................................................		13
10.1.1)	CONTROL PANEL COMMANDS................................................................................................................	13
10.2) EXAMPLE OF START-UP. .....................................................................................................................................		14
10.2.1) ELECTRICAL CONNECTION.........................................................................................................................		14
10.2.2) EQUIPMENT ON-OFF. ..................................................................................................................................		14
10.2.3) TEMPERATURE SETTING. ...........................................................................................................................		14
10.2.4) ALARM SYSTEM. ..........................................................................................................................................		14
10.2.4.1) Alarm system description. ......................................................................................................................		14
Alarm system functions description. ......................................................................................................................		15
Conditions alarm warnings description. .................................................................................................................		15
Further information. ..............................................................................................................................................		15
10.2.5) Alarm system temperature threshold alarm regulation ...............................................................................		15
10.3) SOME PRECAUTIONS...........................................................................................................................................		15
10.3.1)	INTRODUCTION OF SPECIMENS.............................................................................................................	15
10.4) TEMPERATURE CHART RECORDER. ..................................................................................................................		16
10.4.1) USE OF THE RECORDER.............................................................................................................................		16
Battery clock.........................................................................................................................................................		16
Battery substitution..........................................................................................................................................		16
Chart disk replacement....................................................................................................................................		16
Spring tightened clock...........................................................................................................................................		16
Spring tighten..................................................................................................................................................		16
Chart disk replacement....................................................................................................................................		16
WRITING..............................................................................................................................................................		16
Writing cartridges. ...........................................................................................................................................		16
Writing cartridges replacement. .......................................................................................................................		16

				CHAPTER 11
11) SERVICING INSTRUCTIONS .........................................................................................................................................				17
11.1)	STRUCTURE CLEAN-UP................................................................................................................................			17
11.1.1)		CLEANING OF GASKETS..........................................................................................................................		17
11.1.2)		AIR CONDENSER CLEAN-UP.		.................................................................................................................. 17
11.2)	COOLING SYSTEM. .......................................................................................................................................			17
11.3)	ELECTRIC - ELECTRONIC PART...................................................................................................................			17

			CHAPTER 12
12) PROBLEMS AND TROUBLESHOOTING ...................................................................................................................			18
			CHAPTER 13
13) DEMOLITION OF THE EQUIPMENT .........................................................................................................................			19
13.1)	TYPES OF MATERIAL IN THE EQUIPMENT ..................................................................................................		19
			CHAPTER 14
14) REFRIGERATING DIAGRAM. ........................................................................................................................................			20
			CHAPTER 15
15) WIRING DIAGRAM.........................................................................................................................................................			21
			CHAPTER 16
16) HANDLE MOUNTING. ....................................................................................................................................................			22

MN2424 UT FRL (E) rev. C

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printed on 08/03/00

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1)DATA AND FEATURES OF THE EQUIPMENT

1.1) MARKING PLATE DATA

ANGELANTONI Industrie SpA		Tel.	+39.75-8955.1
località Cimacolle	Fax	+39.758955.200
06056 Massa Martana (Perugia)
Italy
Model	: FRL ………………………………………
Serial Number	: No. ..............................................................
Test	: No. ..............................................................
Year of production	: 2000
Marking	: CE

1.2) TECHNICAL DATA

Models	FRL180 V	FRL260 V	FRL360 V		FRL500 V
Useful capacity (l)	180	260	360		500
Temperature range	da + 2 °C a + 12 °C	da + 2 °C a + 12 °C	da + 2 °C a + 12 °C	da	+ 2 °C a + 12 °C
Temperature	+ 4 °C	+ 4 °C	+ 4 °C	+ 4 °C
Precision (± °C) without internal load	2 °C	2 °C	2 °C	2 °C
Supply.	230V +6/-10% 50Hz ; 1+G	230V +6/-10% 50Hz ; 1+G	230V +6/-10% 50Hz ; 1+G 230V +6/-10% 50Hz ; 1+G
Rating absorb. current.	0,5 A	0,6 A	0,65 A		0,65 A
Medium power.	0,12 kW	0,14 kW	0,15 kW		0,15 kW
Max power	0,15 kW	0,17 kW	0,18 kW		0,18 kW
Energy consumption	1,20 kWh/24h	1,40 kWh/24h	1,60 kWh/24h		1,70 kWh/24h
Heat dissipation	130 kcal/h	130 kcal/h	130 kcal/h		130 kcal/h
Refrigerating gas	R134a	R134a	R134a		R134a
External dimensions (WxDxH).	602 x 600 x 1050 mm	602 x 600 x 1385 mm	602 x 600 x 1759 mm		755 x 715 x 1685 mm
Useful external dimensions (WxDxH).	513 x 433 x 734 mm	513 x 433 x 1047 mm	513 x 433 x 1418 mm		646 x 566 x 1338 mm
Overall weight with standard packing	47 kg	57 kg	67 kg		78 kg
Overall weight without packing	44 kg	54 kg	64 kg		75 kg
Max. noise level	55 dB (A)	58 dB (A)	58 dB (A)		58 dB (A)

Models	FRL180 V-GL	FRL260 V-GL	FRL360 V-GL		FRL500 V-GL
Useful capacity (l)	180	260	360		500
Temperature range	da + 2 °C a + 12 °C	da + 2 °C a + 12 °C	da + 2 °C a + 12 °C	da	+ 2 °C a + 12 °C
Temperature	+ 4 °C	+ 4 °C	+ 4 °C	+ 4 °C
Precision (± °C) without internal load	2 °C	2 °C	2 °C	2 °C
Supply.	230V +6/-10% 50Hz; 1+G	230V +6/-10% 50Hz; 1+G	230V +6/-10% 50Hz ; 1+G 230V +6/-10% 50Hz ; 1+G
Rating absorb. current.	0,6 A	0,65 A	0,8 A		0,8 A
Medium power.	0,14 kW	0,15 kW	0,18 kW		0,18 kW
Max power.	0,17 kW	0,18 kW	0,21 kW		0,21 kW
Energy consumption	1,80 kWh/24h	1,90 kWh/24h	2,10 kWh/24h		2,30 kWh/24h
Heat dissipation	170 kcal/h	170 kcal/h	170 kcal/h		170 kcal/h
Refrigerating gas	R134a	R134a	R134a		R134a
External dimensions (WxDxH).	602 x 600 x 1050 mm	602 x 600 x 1385 mm	602 x 600 x 1759 mm		755 x 715 x 1685 mm
Useful external dimensions (WxDxH).	513 x 433 x 734 mm	513 x 433 x 1047 mm	513 x 433 x 1418 mm		646 x 566 x 1338 mm
Overall weight with standard packing	57 kg	68 kg	83 kg		98 kg
Overall weight without packing	54 kg	65 kg	80 kg		95 kg
Max. noise level	55 dB (A)	58 dB (A)	58 dB (A)		58 dB (A)

Note: The standard packaging is made of cartboard or plastic for transport by road and/or by plane. In case of shipping transport, please contact the ANGELANTONI Industrie spa shipping department to know dimensions and weights of the packed equipment.

1.2) FUSES.

Models	Value/code
FRL180 V, FRL180 V-GL	6 A / F
FRL260 V, FRL260 V-GL	6 A / F
FRL360 V, FRL360 V-GL	6 A / F
FRL500 V, FRL500 V-GL	6 A / F

MN2424 UT FRL (E) rev. C

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printed on 08/03/00

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2)HOW TO USE THE OPERATING INSTRUCTIONS

This chapter describes how to use the operating instructions and their limitations.

2.1) WHOM THE OPERATING INSTRUCTIONS ARE ADDRESSED TO?

This guide is addressed to people in charge of:

-transport, loading and unloading, stocking;

-use of the equipment;

-installation;

-servicing.

2.2) PURPOSES OF THE OPERATING INSTRUCTIONS

This guide provides information on the intended use, technical features, instructions for the handling, installation, tuning and use of the equipment. It also contains useful addresses where to send any intervention request or any order for materials of consumption (for spare parts please refer to the service manual or contact Angelantoni’s technical assistance service).

2.3) LIMITATIONS OF THE OPERATING INSTRUCTIONS

Please remember that the operating instructions (hereinafter referred to as O.I.) cannot replace an adequate knowledge by the user and must be therefore taken as a reference book for the main operations to be performed. Moreover, it should be noted that the O.I. describe the techniques used at the moment of the equipment’s purchase; the manufacturer reserves the right to make all necessary update to the O.I. and products without obligation to replacement of previous ones., particular cases excepted.

2.4) HOW TO KEEP THE OPERATING INSTRUCTIONS

The user must keep the O.I. very carefully in order to make them available throughout the equipment’s lifetime. For this purpose, the O.I. are supplied in a special bag usually placed on the right side of the equipment, aimed at protecting them against wear-and-tear. Should the O.I. be destroyed or lost, ask for a supplementary copy to your local agent or to the manufacturer directly, specifying the type, model, year of production of the equipment.

2.5) WARNING

WARNING:

Never perform any operation or movement if you cannot foresee their effects; in case of doubts, please contact the manufacturer or your local agent. The manufacturer cannot be held responsible for damages caused to the equipment, things or persons in case of:

-improper use of the equipment by non authorised personnel;

-incorrect installation;

-improper supply;

-failure to comply with compulsory servicing operations;

-unauthorised modifications or interventions;

-use of spare parts other than original or specific ones for the type of equipment;

-total or partial failure to comply with the instructions;

-exceptional events.

Note

The temperature set value is not displayed for that reason to control the temperature please see the digital thermometer after a period of 10 minutes of operating of the system.

MN2424 UT FRL (E) rev. C

$1*(/$1721, ,QGXVWULH $5

printed on 08/03/00

p.-7-

3)HANDLING OF THE EQUIPMENT

This chapter contains the necessary instructions to load, unload and handle the equipment properly.

3.1) STATE OF THE EQUIPMENT

The equipment is usually delivered inside a special palletised packing. In case of direct consignment by Angelantoni’s authorised personnel, the equipment may have no packing.

3.2) PERSONNEL REQUIREMENTS

No particular requirement is needed to handle the equipment (please take into account the type of packing). In any case, it is advisable to let these operations be performed by people acquainted with the use of lifting and transport means.

3.3) NECESSARY MEANS FOR HANDLING THE EQUIPMENT

The equipment can be lifted and handled by means of lifting trucks or any other suitable means whose min. loading capacity equals the weight declared in the technical data sheet (ref. 1.2).

WARNING:

Although handling operations are quite easy, it is advisable to check the correct balance of the load.

3.4) LIFTING INSTRUCTIONS.

All new equipment are shipped packed inside special pallets.

The overall weight of equipment and packing is easily readable also from the outside of the packing. Pallets allow easy slinging for lifting by bridge cranes or by fork-lift trucks.

WARNING:

Although handling operations are quite easy, it is advisable to check the correct balance of the load.

3.5) LIFTING AND HANDLING OF A NON PALLETISED EQUIPMENT BY MEANS OF A FORK-LIFT TRUCK

It is strongly recommended to insert the forks of the fork-lift truck correctly in order to avoid the equipment to be damaged.

WARNING:

Make sure that the forks of the fork-lift truck do not come directly into contact with the external panels of the equipment as they could damage it.

Never use fork-lift trucks or similar machines on equipment without pallets.

3.6) INSTRUCTIONS FOR HANDLING

The equipment being supported by four feet (no wheels), it is therefore not possible to move it manually. No particular precaution is needed if the floor in the working area is well levelled.

WARNING:

Handle the equipment with suitable means only (fork-lift trucks, etc.).

In case of accidental bumps, please check if there is any damage and, should it be necessary, contact the manufacturer. In order to avoid that the oil contained into the compressor flows into the cooling circuit, the equipment must be transported, stocked and handled in vertical position only, by carefully observing the indications on the packing: should the equipment be necessarily turned over, please contact Angelantoni’s local agent or the manufacturer directly.

The special wooden base features slots for the introduction of the forks of the fork-lift truck and allows the easy handling and lifting of the equipment with conventional means.

3.7) FIXING OF THE EQUIPMENT

The equipment has been conceived to be operated on horizontal planes.

Under these conditions, no blocking device is needed.

MN2424 UT FRL (E) rev. C

$1*(/$1721, ,QGXVWULH $5

printed on 08/03/00