amada K3510NT Installation Guide
Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Vipros lll Z/K 3510 NT with AMNC-F
User Pre-installation Guide
Amada America Inc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: (714) 739 2111
Fax.: (714) 739 4099
Email info@amada.com
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Warning
Y Qualified personnel must complete all work.
Y Do not apply power to the Vipros lll Z/K 3510 NT until an Amada
Engineer is present and has instructed you to do so.
Y Considerable effort has been made to ensure that this manual is free
of inaccuracies and omissions. However, as we are constantly
improving our product, some of the data contained herein may be out
of date. Please check our Internet site, http://www.amada.com
latest release of this document.
, for the
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Contents
Introduction...................................................................................................................................................................................... 5
Motion Package Specifications........................................................................................................................................................ 6
Punching System Specifications ..................................................................................................................................................... 6
58 Station - 4 Auto-Index Turret Configuration............................................................................................................................ 7
58 Station - 2 Auto-Index - Z Type Turret Configuration ................................................................................................................. 8
45 Station - 4 Auto-Index - Z Type Turret Configuration ................................................................................................................. 9
AMNC-F Controller ........................................................................................................................................................................ 10
Hydraulic Systems Specifications.................................................................................................................................................. 10
Power Hydraulic Numerical Control (P.H.N.C.)......................................................................................................................... 10
Hydraulic Power Unit................................................................................................................................................................. 10
Electrical Requirements................................................................................................................................................................. 11
Optional Equipment................................................................................................................................................................... 11
Installing the Electrical Power Supply ....................................................................................................................................... 12
Pneumatic Requirements .............................................................................................................................................................. 13
Optional Equipment................................................................................................................................................................... 13
Installing the Air Supply............................................................................................................................................................. 13
Planning the Location of the Machine ........................................................................................................................................... 14
Moving the Vipros lll Z/K3510NT............................................................................................................................................... 14
Plan View - Vipros lll Z/K3510NT358 ........................................................................................................................................ 15
Plan View - Vipros lll Z/K3510NT (shown with MP1225 loader)................................................................................................ 16
Detailed Plan View - Vipros lll Z/K3510NT ................................................................................................................................ 17
End View – Vipros lll Z/K3510NT .............................................................................................................................................. 18
Elevation View – Vipros lll Z/K3510NT...................................................................................................................................... 19
SBC EX 5.5 Chiller ........................................................................................................................................................................ 20
SBC EX 5.5 Cautions................................................................................................................................................................ 20
Chiller Connections ................................................................................................................................................................... 21
Chiller Placement ...................................................................................................................................................................... 21
Foundation Requirements ............................................................................................................................................................. 22
Foundation Anchoring Procedure.................................................................................................................................................. 23
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Foundation J-bolt Detail ............................................................................................................................................................ 23
Foundation Plan View ............................................................................................................................................................... 24
Foundation Elevation View........................................................................................................................................................ 24
Machine Anchoring Requirements ................................................................................................................................................ 25
Floor J-bolt Hole Detail (saw cut hole) ...................................................................................................................................... 25
Floor J-bolt Hole Plan View (saw cut hole)................................................................................................................................ 25
Alternative Floor J-bolt Hole Detail (Core Drill).......................................................................................................................... 26
Alternative Floor J-bolt Hole Plan View (Core Drill)................................................................................................................... 26
Foundation / Floor J-bolt Mounting Procedure.......................................................................................................................... 27
Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive) ........................................................................... 29
Alternative Anchoring Method Plan View (Drilled Hole with Anchor Rod and Adhesive) .......................................................... 29
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure ............................................................................................ 30
Removing the Protective Coating.................................................................................................................................................. 32
Machine Leveling........................................................................................................................................................................... 33
Rocking Test ............................................................................................................................................................................. 34
Floor Condition: Crowned.......................................................................................................................................................... 35
Floor Condition: Sloped............................................................................................................................................................. 36
Leveling Procedure ................................................................................................................................................................... 37
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Introduction
This manual describes the tasks that the purchaser of a Vipros lll Z/K 3510 NT must complete before calling the service
organization to complete the installation and operator training.
An overview of the preparations is as follows:
Y Plan the location of the Vipros lll Z/K 3510 NT in the shop, taking into account all the maintenance areas indicated on the
floor plan. See page 14, Planning the Location of the Machine, for details.
Y Prepare the Vipros lll Z/K 3510 NT floor or foundation as required. See page 22, Foundation Requirements, for details.
Y For additional information on Scrap Conveyor options, see “Vipros 3510 nt Drawings Rev2.pdf” available at
www.amada.com.
Y Uncrate the Vipros lll Z/K 3510 NT and on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I.
completes the initial installation.
Y Install the electrical supply. See page 11, Electrical Requirements, for details
Y Install the pneumatic supply. See page 13, Pneumatic Requirements, for details.
Y Remove the protective coating from the surface of the Vipros lll Z/K 3510 NT See page 32, Removing the Protective
Coating, for details.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the safety area.
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Motion Package Specifications
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C)
Maximum Sheet Size 50" (Y) x 196.85"" (X) with one repositioning cycle. (Additional material support
tables required when processing material over 100” in the X-axis)
Maximum Sheet Thickness 0.135"
Maximum Material Weight 154 lb.
Maximum Axis Travel 98.425" (X) by 50" (Y)
Max. Linear Table Speed (X / Y / Combined) 3934 ipm / 3149 ipm / 5039 ipm
Punching Accuracy ±0.0027"
Positioning Accuracy ±0.001"
Repeatability ±0.001"
Punching System Specifications
Press Capacity 33 Tons
Press Stroke 1.772"
Stroke Rate (X/Y) Pitch Stroke Stroke Rate
0.079" 0.236" 600/510
1.000" 0.236" 410/320
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 33 RPM
Feed Clearance 0.984"
Auto Index Rotation Speed 60 RPM
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
58 Station - 4 Auto-Index Turret Configuration
VIPROS 358 KING VIPROS 368 KING
VIPROS 558 VIPROS 568
PEGA 358S
305
201 A/I
202
307
204
309
103
106
311
108
110
314
213
112
115
A/I
1200mm disk
58 STATION
4 AUTO INDEX
216
117
319
218
120
321
122
124
323
126
227
325
229
328
A/I
230
Number of
Stations
(Keyed)
24 (16)
24 (24)
4 (4)
2 (2)
2 (2)
2 (2)
233
338
231
334
A
336
B
C
D
B
Auto Index
E
258
132
135
137
139
340
352
155
153
151
350
149
247
348
146
245
144
A/I
141
242
343
357
256
354
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Maximum
Size Round
½" (12.7mm)
1¼" (31.7mm)
2" (50.8mm)
3½" (88.9mm)
1¼" (31.7mm)
4½" (114.3mm)
Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
58 Station - 2 Auto-Index - Z Type Turret Configuration
This turret used on the following machine models
Vipros lll 3510Z NT, Vipros lll 3610Z NT
A/I
220
331
228
230
129
333
132
336
235
134
237
138
239
340
141
342
143
244
345
147
246
248
349
150
152
351
253
354
318
219
315
217
116
114
313
212
111
210
309
208
58 STATION - Z Type
2 AUTO INDEX
107
105
102
306
203
304
201
264
165
170
271
168
369
372
266
367
255
A/I
256
AUTO INDEX
MAXIMUM SIZE
ROUND
1/2" ( 12.7mm )
A
1 1/4" ( 31.7mm )
B
2" ( 50.8mm )
C
3 1/2" ( 88.9mm )
D
4 1/2" ( 114.3mm )
E
B
1 1/4" ( 31.7mm )
NUMBER OF
STATIONS
( KEYED )
36 ( 36 )
12 ( 12 )
4 ( 4 )
2 ( 2 )
2 ( 2 )
2 ( 2 )
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
45 Station - 4 Auto-Index - Z Type Turret Configuration
303
305
201
102
245
206
104
344
309
243
208
142
107
311
341
314
213
112
110
215
116
45 Station - Z Type
4 Auto Index
140
133
339
137
238
236
217
234
335
318
119
131
320
332
128
121
229
222
330
323
227
224
226
225
This Turret Configuration Used On
Vipros lll 3510Z NT, Vipros lll 3610Z NT
Number
Auto
Index
A
B
C
D
E
B
C
½"
1¼"
2"
3½"
4½"
1¼"
2"
Maximum
Size Round
12.7mm
31.7mm
50.8mm
88.9mm
114.3mm
31.7mm
50.8mm
Of Stations
(Keyed)
24 (24)
12 (12)
2 (2)
1 (1)
2 (2)
2 (2)
2 (2)
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
AMNC-F Controller
Model AMNC-F (with PHNC)
Control Function X, Y, T & C
Input Method MDI, DNC
Minimum Command Unit 0.001" (X, Y) 0.010 (C)
Minimum Travel Unit 0.001" (X, Y) 0.010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit
Counter, Self Diagnostics
Interlock Displays Oil Temperature, Oil Pressure, Door Open
Hydraulic Systems Specifications
Power Hydraulic Numerical Control (P.H.N.C.)
Ram Cycle Patterns 277 Total
Punching 2
Nibbling 1
Forming 250
Marking 10
Knockouts 10
Slitting 4
Minimum Programmable Increment 0.001”
Hydraulic Power Unit
Model Yuken
Dual Operating Pressure 100 kgf cm² & 195 kgf cm²
Oil Type Mobil DTE® Excel 46 (formerly called Mobil Hydraulic Oil NZ 46)
Oil Capacity 40 Gallons
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Electrical Requirements
Vipros lll Z/K 3510 NT 200 VAC 3 PHASE 60 HZ. ±10%, 88 Amps**, 30 kVA .
230/460 requires step-up transformer
SBC EX 5.5 Chiller* 230 or 460 / 3 / 60 ±10%, 15 kVA
38 amps @ 230 / 3 / 60 VAC**
19 amps @ 460 / 3 / 60 VAC**
*The SBC EX 5.5 Chiller voltage must be specified when machine is ordered.
Optional Equipment
Conveyor 208 / 230 / 460 3ph ±10%, kVA
2.1 amps @ 208 / 3/ 60 VAC**
2.0 amps @ 230 / 3 / 60 VAC**
1.0 amps @ 460 / 3 / 60 VAC**
MP1225 Loader 200 / 3 / 60 ±10%, 10 Kva
29 amps @ 200 / 3 / 60 VAC**
To operate at 230 / 460 VAC a step up transformer is required with the following service is
required
26 amps** @ 230 / 3 / 60 VAC**
13 amps** @ 460 / 3 / 60 VAC**
**The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.
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Vipros lll Z/K 3510 NT User Pre-installation Guide ©Amada America, Inc.
Installing the Electrical Power Supply
The Vipros lll Z/K 3510 NT requires two separate electrical power sources. The first power source is supplied to the AMNC-F.
The other supply source goes to the SBC EX 5.5 Chiller. The Vipros lll Z/K 3510 NT should be supplied from a power line
separate from those for welding machines or other machines that produce electrical noise.
The Vipros lll Z/K 3510 NT electrical inlet is 75" above floor level at the rear of the AMNC-F control.
The SBC EX 5.5 Chiller electrical inlet is approximately 53" above floor level.
Vipros lll Z/K 3510 NT electrical enclosure: SBC EX 5.5 Chiller electrical enclosure:
POWER CABLE INLET
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Main power
connection
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