AMADA HA, HFA User Manual

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Band Saw Machines
HA / HFA Series Fully automatic band saw machines for series production
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HA / HFA Series:
Fully automatic band saw machines with impressive technology
The optimum solution for economic cutting of solid, shaped and hollow materials in all material qualities – single cut or in a bundle.
HA/HFA 250 W and HA/HFA 400 W
Compact and robust fully automatic band saw machines in stable swivel joint design for economic cutting of solid, shaped and hollow materials in all material qualities including Inconel, Hastelloy and titanium – single cut or in a bundle. In automatic operation, the cut­off length and piece count can be preselected.
The combined feed pressure system has the benefit of selecting the feed pressure according to the sawing task. For example, constant pressure for difficult to machine solid material, load-dependent feed for tubes and profiles.
Short cycle times due to patented quick approach system with automatic changeover from rapid work feed to feed. An integrated chip conveyor is included in the basic equipment.
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FEATURES
The HFA models also have an automatic zero stop for material start detection.
The NC controller provides the requirement for automatic sawing using selectable cut-off lengths from 0 to 470 mm (370 mm), with multiple infeed up to 9999 mm.
The saw cut is permanently monitored using skewed cut detection.
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DETAILS
Quick approach bar
■ Completely automatic changeover from
rapid feed to feed
■ Reduction of the cycle times
Chip conveyor
■ Hydraulically driven chip conveyor with
buffer zone
■ Optimum separation of chips and coolant
NC controller
Enables preselection of different cut-off lengths and piece counts.
■ Adjustment of the band speed
■ Display
Cutting accuracy monitoring
High process reliability due to cutting accuracy monitoring. In the case of deviations – also for the length feeder – the machine switches off automatically.
Bundle clamping unit
Enables the sawing of material in a bundle. The bundle clamping unit is connected to the hydraulic circuit of the machine using quick-release couplings.
Automatic zero stopper
Automatic positioning of the material to be sawn. The material is positioned exactly using the rear vice.
HA Series Standard Accessories
■ Chip conveyor
■ Feed pressure controller
■ Cut-off length adjustment
■ Multiple infeed
■ Piece counter
■ Driven chip brush
■ Hydraulic band tension
■ Steppless adjustable band speed
■ Quick approach
■ Cut-off and guide plates
HA / HFA SERIES ACCESSORIES
HFA Series Standard Accessories
■ Chip conveyor
■ Feed pressure controller
■ Cut-off length adjustment
■ Multiple infeed
■ Piece counter
■ Driven chip brush
■ Hydraulic band tension
■ Steppless adjustable band speed
■ Quick approach
■ Cut-off and guide plates
■ Automatic zero stopper
■ Cutting accuracy monitoring
■ NC cut-off length programming
■ Error reporting system
HA/HFA Series Special Accessories
■ Bundle clamping device
■ Pressure-reducing device
■ Operating hours counter
■ Roller conveyor not driven
■ Roller conveyor driven
■ Length stop
■ Roller stand
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SAW BLADES
The saw blades from AMADA have been developed for diverse intended purposes. Here are some examples of bimetal saw blades which have been optimized for special application areas. As a tool for general applications, we recommend our „SUPER8“ product. Further information can be obtained from our Sales Department.
PROTECTOR M42 (patented)
Saw blades specially for profile steel and tubes with reinforced tooth back for reduction of tooth breakouts.
SUPER HLG (patented)
Tooth height difference and precision offsetting result in friction reduction. Wide application area from normal steel to difficult to machine materials.
MAGNUM HLG (patented)
Tooth height difference and precision offsetting result in friction reduction. Outstanding cutting performance for tool steel.
SUPER HL (patented)
The sectional cutting channel reduces the cutting resistance. For materials in the medium and large diameter range. For materials with internal clamping, an Anti-Pinching variant is available.
SIGMA (patented)
Sectional cutting channel using patented tooth geometry for reduction of cutting resistance. Can be used for difficult to machine materials. Particularly recommended for stainless steels.
MAGNUM HL (patented)
High-performance tooth tip material and sectional cutting channel using patented tooth geometry. Can be used for difficult to machine materials including high heat-resistant special alloys.
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HA 250 W HFA 250 W
HA 400 W HFA 400 W
DIMENSIONS
TECHNICAL DATA
HA 250 W HFA 250 W
Cutting capacity
Bundle cutting
Motor output
Saw blades dimensions 34 x 1,1 x 3.505 mm
Belt speed 24 - 90 m/min, steppless adjustable
Automatic material feed
Table load capacity 1.500 kg
Working table height 700 mm
Electric Equipment 400 V, 50 Hz
Machine net weight 1.500 kg
Coolant tank 85 l 85 l
Ø 250 mm
H 250 x W 300 mm
max. W 200 x H 150 mm
min. W 100 x H 50 mm
Saw band operation: 3,70 kW
Hydraulics: 0,75 kW
Coolant pump: 0,18 kW
5 - 3.300 mm
(1 Feed: 370 mm)
Ø 250 mm
H 250 x W 270 mm
5 - 9.999 mm
(1 Feed: 370 mm)
HA 400 W HFA 400 W
Cutting capacity
Bundle cutting
Motor output
Saw blades dimensions 41 x 1,3 x 4.570 mm
Belt speed 15 - 90 m/min, steppless adjustable
Automatic material feed
Table load capacity 2.500 kg
Working table height 800 mm
Electric Equipment 400 V, 50 Hz
Machine net weight 2.200 kg
Coolant tank 120 l 120 l
Ø 420 mm
415 x 415 mm
max. W 300 x H 200 mm
min. W 180 x H 50 mm
Saw band operation: 5,5 kW
Hydraulics: 1,5 kW
Coolant pump: 0,18 kW
0 - 4.230 mm
(1 Feed: 470 mm)
Ø 420 mm
400 x 400 mm
5 - 9.999 mm
(1 Feed: 470 mm)
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Germany AMADA MACHINERY EUROPE GmbH Amada Allee 3 42781 Haan Phone: +49 (0) 2104 1777-0 info-de@amada-machinery.com www.amada-machinery.com
France AMADA MACHINERY EUROPE FRANCE ZI PARIS Nord II, 96 Avenue de la Pyramide 93290 Tremblay-en-France Phone: +33 (0) 149 903 094 info-fr@amada-machinery.com www.amada-machinery.com
Italy AMADA MACHINERY EUROPE ITALY Via Amada I., 1/3 29010 Pontenure (Piacenza) Phone: +39 0523 872 311 info-it@amada-machinery.com www.amada-machinery.com
Russia AMADA OOO Dokukina Street 16, Building 3, 5F Moscow 129226 Phone: +7 495 518-99-03 info@amada.ru www.amada.ru
The cutting performance data in this catalogue is affected by material, tooling and cutting conditions. Technical changes reserved.
CA-C-HA-HFA-SERIES-E-02.2012© AMADA MACHINERY EUROPE GmbH. All rights reserved. 03/2021
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