amada HDS-NT Installation Guide

HDS-NT Press Brake
Installation Guide
Summary...........................................................................................2
Environmental conditions ..............................................................2
Power supply.................................................................................2
Machine installation.......................................................................3
Location ............................................................................................4
Carrying ............................................................................................5
Using a crane ................................................................................5
Using rollers ..................................................................................6
Foundation........................................................................................7
Cleaning............................................................................................7
Supplying hydraulic oil ......................................................................8
Removing shipping brackets.............................................................9
Installing stopper fingers..................................................................12
Moving rear guard............................................................................13
Supplying electric power..................................................................14
Zero-returning ..................................................................................17
Leveling............................................................................................17
Paralleling upper and lower beams .................................................18
Checking movement of each axis....................................................19
Making final checks .........................................................................20
SUMMARY
Environmental conditions
The higher the humidity in the place where the machine is installed, the lower the insulation performance of its electric parts becomes. This results in the premature degradation of the electric parts. Do not install the machine in such a humid place.
Where the ambient temperature is not higher than 5°C {41°F}, keep the machine and hydraulic unit energized during the day's work.
Install the machine in a place where it is not subjected to dust, dirt, and organic or corrosive gases.
Keep the machine at least 10 m {33 ft} away from a welder or any other equipment that may produce electric noise and magnetic fields.
Power supply
Power requirement: 200/220 V, AC, 3 phases, 50/60 Hz
Power cable: Composed of four conductors (including grounding conductor) and thick enough to carry required power
Model Power voltage
8025 200/220 V 44 A 40 A
1030 200/220 V 56A 50.9
1303 200/220 V 64A 58.2
NOTICE
Supply the machine from a power source independent of a welder or any
other equipment that may produce line voltage variations.
Full load current
200 V 220 V 200/230V
Power cable and
ground conductor
2
{in
}
14 mm
{0.022}
22 mm
{0.866}
22 mm
{0.866}
2
2
2
1
Machine installation
2
LOCATION
B
The place where the machine is to be installed must have an ample floor space. Refer to the machine dimensions given in the table below. Also take the following points into account:
There must be no pillars and other obstacles in the area where the tools are mounted and removed. (At least 835 mm {32.9 in.} long tools must be able to be horizontally mounted and removed.)
The ceiling must be at least 1000 mm {40 in.} from the top of the machine.
There must be an additional space to place a tool storage case and an air compressor.
There must be a work space where the worksheets can be easily moved in and out and where maintenance and part quality check can be smoothly performed. Especially, a work space of 1000 mm {40 in.} or more must be available at the rear of the machine, and an enough space must be available for the door of the electrical enclosure to be opened.
NOTICE
Do not install the machine in a place where it is exposed to dust from such
operations as sandblasting and to direct sunlight, rain or wind.
Model A B
8025 4675 {184.06} 2250 {88.58}
1030 5185 {204.13} 2250 {88.58}
1303 5250 {206.49} 2250 {88.58}
Unit: mm {in.}
3
CARRYING
Using a crane
When lifting the machine, apply the wire rope sling to the hole at the top of the left and right frames, slowly lift and carry the machine to the location, and slowly lower the machine at the location. The wire rope sling must be strong enough to carry the mass of the machine. (For the mass of the machine, see the serial number plate attached to the machine.)
WARNIN G
Carrying the machine is very dangerous.
Lifting hole
Have a qualified contractor perform the carrying work.
4
Using rollers
When jacking up the machine, insert the claw of a jack below the bottom surface of the left or right side plate.
Rollers
NOTICE
The machine has a center of gravity at its front. If the rear bottom of the
machine is jacked up without paying attention to its balance, the machine may tip over, resulting in a very dangerous situation.
5
FOUNDATION
To maintain bending accuracy, install the machine on a flat concrete floor that is strong enough to carry the weight of the machine and is not likely to subside.
Unit: mm {in.}
CLEANING
Model A B
8025 4675 {184.06} 2250 {88.58}
1030 5185 {204.13} 2250 {88.58}
1303 5250 {206.69} 2250 {88.58}
After the machine is installed on the foundation, clean it. Particularly, remove all rust-preventive grease from the punch holders, the die holders, and the top surface of the lower beam, using cleaning oil.
NOTICE
Do not use a solvent or scraper that removes the paint of the machine.
6
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