EM2510 User Pre-installation Guide ©Amada America, Inc.
EM2510 with AMNC-F
User Pre-installation Guide
Amada America I nc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: (714) 739 2111
Fax.: (714) 739 4099
Email info@amada.com
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Warning
Y Qualified personnel must complete all work.
Y Do not apply power to the EM2510 until an Amada Engineer is present
and has instructed you to do so.
Y Considerable effort has been made to ensure that this manual is free
of inaccuracies and omissions. However, as we are constantly
improving our product, some of the data contained herein may be out
of date. Please check our Internet site, http://www.amada.com
latest release of this document.
, for the
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Contents
Introduction......................................................................................................................................................................................4
Motion Package Specifications........................................................................................................................................................5
Punching System Specifications ..................................................................................................................................................... 5
AMNC-F Controller..........................................................................................................................................................................6
Ram Control Features:.................................................................................................................................................................... 6
Electrical Requirements...................................................................................................................................................................7
Optional Equipment.....................................................................................................................................................................7
Installing the Electrical Power Supply ......................................................................................................................................... 8
Pneumatic Requirements................................................................................................................................................................9
Optional Equipment.....................................................................................................................................................................9
Installing the Air Supply...............................................................................................................................................................9
Planning the Location of the Machine...........................................................................................................................................10
Moving the EM2510.................................................................................................................................................................. 10
Plan View – EM 2510 with recommended Maintenance/Safety areas...................................................................................... 11
Detailed Plan View - EM 2510...................................................................................................................................................12
Elevation View – EM 2510........................................................................................................................................................ 13
Plan View – EM 2510................................................................................................................................................................14
Foundation Requirements.............................................................................................................................................................15
Foundation Anchoring Procedure.................................................................................................................................................. 16
Ideal Foundation Plan View ......................................................................................................................................................17
Ideal Foundation Elevation View...............................................................................................................................................17
Alternative Anchoring Method (Amada Machine Mounts with Drilled Hole, Anchor Rod and Adhesive)...................................18
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure............................................................................................19
Removing the Protective Coating.................................................................................................................................................. 21
Machine Leveling...........................................................................................................................................................................22
Rocking Test.............................................................................................................................................................................23
Floor Condition: Crowned..........................................................................................................................................................24
Floor Condition: Sloped.............................................................................................................................................................25
Leveling Procedure................................................................................................................................................................... 26
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Introduction
This manual describes the tasks that the purchaser of a EM2510 must complete before calling the service organization to
complete the installation and operator training.
An overview of the preparations is as follows:
Y Plan the location of the EM2510 in the shop, taking into account all the maintenance areas indicated on the floor plan. See
page 10, Planning the Location of the Machine, for details.
Y Prepare the EM2510 floor or foundation as required. See page 15, Foundation Requirements, for details.
Y Uncrate the EM2510 and place on the foundation.
Y Install the electrical supply. See page 7, Electrical Requirements, for details
Y Install the pneumatic supply. See page 9, Pneumatic Requirements, for details.
Y Remove the protective coating from the surface of the EM2510 See page 21, Removing the Protective Coating, for details.
Note: It is the purchaser’s responsibility to install any safety devices to ensure the safety area.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Motion Package Specifications
Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C, Z1, Z2)
Maximum Sheet Size 50" (Y) x 196.85"" (X) with one repositioning cycle. (Additional material support
tables required when processing material over 100” in the X-axis)
Maximum Sheet Thickness 0.135"
Maximum Material Weight 110 lb. At F1 (330 lbs. At F4)
Maximum Axis Travel 98.425" (X) by 50" (Y)
Max. Linear Table Speed (X / Y / Combined) 3934 ipm / 3149 ipm / 5039 ipm
Punching Accuracy ±0.004" (±0.0027" in High Accuracy Mode)
Positioning Accuracy ±0.001"
Repeatability ±0.001"
Punching System Specifications
Press Capacity 22 Tons
Press Stroke 1.456""
Stroke Rate (X/Y) Pitch Stroke Stroke Rate
0.079" 0.236" 780/498
1.000" 0.236" 500/330
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 33 RPM
Feed Clearance 0.984"
Auto Index Rotation Speed 60 RPM
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EM2510 User Pre-installation Guide ©Amada America, Inc.
AMNC-F Controller
Model AMNC-F
Control Function X, Y, T , C, Z1, &Z2
Input Method Floppy Disk, CD ROM, USB, Ethernet, MDI, DNC
Minimum Command Unit 0.001" (X, Y) 0.010 (C)
Minimum Travel Unit 0.001" (X, Y) 0.010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Turret load, Program Set-up,
Parameters, Tool Hit Counter, Self Diagnostics
Interlock Displays Door Open, Clamp Open, X-Gauge block up.
Ram Control Features:
Ram Cycle Patterns 277 Total
Punching 3
Nibbling 1
Forming 250
Marking 10
Knockouts 10
Slotting 4
Minimum Programmable Increment 0.001”
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Electrical Requirements
EM2510 200 VAC 3 PHASE 60 HZ. ±10%, 65 Amps, 22 kVA
230/460 requires step-up transformer (30 KVA recommended)
Optional Equipment
Conveyor 208 / 230 / 460 3ph ±10%, kVA
2.1 amps @ 208 / 3/ 60 VAC
2.0 amps @ 230 / 3 / 60 VAC
1.0 amps @ 460 / 3 / 60 VAC
MP1225 Loader 200 / 3 / 60 ±10%, 10 Kva
29 amps @ 200 / 3 / 60 VAC
To operate at 230 / 460 VAC a step up transformer is required with the following service is
required
26 amps @ 230 / 3 / 60 VAC
13 amps @ 460 / 3 / 60 VAC
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Installing the Electrical Power Supply
The EM2510 should be supplied from a power line separate from those for welding machines or other machines that produce
electrical noise.
The EM2510 electrical inlet is 75" above floor level at the rear of the AMNC-F control.
EM2510 electrical enclosure:
POWER CABLE INLET
Main power
connection
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Pneumatic Requirements
EM2510 80 psi @ 8.8 ft³/min.
Optional Equipment
MP1225 Loader 75 psi @ 31.8 ft3/min.
Installing the Air Supply
The EM2510 requires connection to a compressed air system by hose or pipe. The compressed air must be clean and dry.
The minimum pipe inside diameter is ½".
The air inlet is approximately 16" above the floor level at the front-left side of the EM2510.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Planning the Location of the Machine
The following diagrams provide the details for positioning the EM2510.
Y No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the top of the EM2510.
Y All of the recommended maintenance areas should be used, but at a minimum the doors of the AMNC-F NC unit must be
able to be opened. Any reduction of the listed maintenance areas may increase time and expense of installation and
maintenance
Y The EM2510 and AMNC-F control must be protected from direct sunlight or other heat sources. Direct exposure to direct
heating sources such as infrared heaters have been shown to affect punch and die alignment.
Moving the EM2510
Lifting or moving of the EM2510 should be done only by professional rigging companies well versed in the moving of large
and heavy industrial machinery. Acceptable moving methods include, lifting by overhead crane as shown, wheeled dollies
beneath the machine feet, or adequately sized forklift forks beneath the machine frame.
The EM2510 has a relatively high center of gravity and narrow footprint care must be taken to prevent inadvertent tipping of
the machine while in motion.
Machine Weight = 20tons ( 44,000 lbs)
Caution: Extremely Top Heavy Load
114”
85" - 50,820 lbs.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Plan View – EM 2510 with recommended Maintenance/Safety areas.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Detailed Plan View - EM 2510
PUNCH CENTERLINE
90.85"
19.71"
90.85"
67.68"
66.04"
67.68"
23.62"
240"
CONTROL
MOVABLE RADIUS
49.78"
50.51"
84.48"
19.57"
100.71"
24.81"
201.57"
98.57"
54.128"
2.47"
X-AXIS ZERO
DATUM POINT
Y AXIS ZERO DATUM POINT
26.35"
19.68"
CONTROL
99.75"
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Elevation View – EM 2510
217.60" FOR TRANSPORTATION
27.76"
9.13"
51.89"
91.26"
74.25"
23.62"
TO PREVENT SERIOUS BODY INJURYTO PREVENT SERIOUS BODY INJURY
NEVERNEVER
NEVERNEVER
NEVERNEVER
DO NOT REMOVE THIS SIGN FROM THIS MACHINEDO NOT REMOVE THIS SIGN FROM THIS MACHINE
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USE THIS MACHINE WITHOUT GUARDS OR SAFETYUSE THIS MACHINE WITHOUT GUARDS OR SAFETY
DEVICES THAT ARE INTENDED TO PREVENT HANDSDEVICES THAT ARE INTENDED TO PREVENT HANDS
FROM REMAINING IN DIE SPASE.FROM REMAINING IN DIE SPASE.
OPERATE,SERVICE OR ADJUST THIS MACHINE,OROPERATE,SERVICE OR ADJUST THIS MACHINE,OR
INSTALL DIES,WITHOUT PROPER INSIRUCTIONINSTALL DIES,WITHOUT PROPER INSIRUCTION
AND WITHOUT FIRST READING AND UNDERSTAND-AND WITHOUT FIRST READING AND UNDERSTAND-
ING THE INSTRUCTIONS IN THE OPERATORS ORING THE INSTRUCTIONS IN THE OPERATORS OR
MACHINE MANUAL.MACHINE MANUAL.
INSTALL PUNCHES & DIES WITHOUT OPENINGINSTALL PUNCHES & DIES WITHOUT OPENING
TOOL CHANGE GUARD OR WHILE NOT IN PROPERTOOL CHANGE GUARD OR WHILE NOT IN PROPER
TOOL CHANGE POSITION.TOOL CHANGE POSITION.
WORK SAFETY AT ALL TIMESWORK SAFETY AT ALL TIMES
R P R
B
B
ABABABABABA
ABABA
A
51.97"
Beware ofBeware of
MAXIMUM LOADMAXIMUM LOAD
30 Kg30 Kg
CHECK CLEAR AREACHECK CLEAR AREA
1.1.
@@@@@@ @@@@@@@@ @ @ @ D
BEFORE OPERATION BEFORE OPERATION
@ @@@@@ @ @ @ @ @ @ @ @ @ @ @ @ D
STOP BUTTON STOP BUTTON
2.2.
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TOOL CHANGE SWITCH ON TOOL CHANGE SWITCH ON
3.3.
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BEFORE OPERATION BEFORE OPERATION
@ @@@@@ @ @ @ @ @ @ @ @ @ @ @ @ D
STOP BUTTON STOP BUTTON
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@@ @ D
TOOL CHANGE SWITCH ON TOOL CHANGE SWITCH ON
3.3.
s@@@ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @ @
TOOL CHANGE DOOR TOOL CHANGE DOOR
@ @@@@@ @ @ @ @ @ @ @ @ @ @ @ @ D
Y-AXIS MOTORY-AXIS MOTOR
MOTORE ASSE-YMOTORE ASSE-Y
Y-ACHSEN MOTORY-ACHSEN MOTOR
MOTEUR AXE-YMOTEUR AXE-Y
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LUBRICATIONLUBRICATION
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FREQUENCYFREQUENCY
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TOOLS & LIFTER COLLARTOOLS & LIFTER COLLAR
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LIDOK EP 2LIDOK EP 2
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MOBILMOBIL
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DTE OIL LIGHTDTE OIL LIGHT
MOBILUX 2MOBILUX 2
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SHELLSHELL
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SECURITE,N’UTILISER QUE DES PIECES DE RECHANGESECURITE,N’UTILISER QUE DES PIECES DE RECHANGE
PRESSIONE ARIAPRESSIONE ARIA
D’ORIGINE.D’ORIGINE.
TO ENSURE CONTINUED SAFE WORKING USE ONLYTO ENSURE CONTINUED SAFE WORKING USE ONLY
65930026593002
AUTHORIZED REPLACEMENT PARTS.AUTHORIZED REPLACEMENT PARTS.
GUTE FUNKTION UND SICHEREIT IST NUR MIT ORIGINALGUTE FUNKTION UND SICHEREIT IST NUR MIT ORIGINAL
ERSATZTEILEN MOGLICHERSATZTEILEN MOGLICH
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OVERALL RESPONSE TIME+IMMATERIAL GUARDOVERALL RESPONSE TIME+IMMATERIAL GUARD
GESAMTREAKTIONSZEIT+LICHTVORHANG.GESAMTREAKTIONSZEIT+LICHTVORHANG.
TEMPO DI RISPOSTA MACCHINA+BARRIERA.TEMPO DI RISPOSTA MACCHINA+BARRIERA.
DISTANCE MINI DE SECURITE.DISTANCE MINI DE SECURITE.
MINIMUM SEPARATION DISTANCE.MINIMUM SEPARATION DISTANCE.
KLEINSTER SICHERHEITSABSTAND.KLEINSTER SICHERHEITSABSTAND.
DISTANZA MINIMA DI SICUREZZA.DISTANZA MINIMA DI SICUREZZA.
LONGUEUR DU CHAMP PROTEGE.LONGUEUR DU CHAMP PROTEGE.
WIDTH GUARDED AREA.WIDTH GUARDED AREA.
GROSSTE SCHUTZFELDBREITE.GROSSTE SCHUTZFELDBREITE.
LUNGHEZZA AREA PROTETTA.LUNGHEZZA AREA PROTETTA.
TEMPS D’ARRET MACHINE.TEMPS D’ARRET MACHINE.
STOPPING TIME.STOPPING TIME.
NACHLAUFZEIT.NACHLAUFZEIT.
TEMPO DI ARRESTO MACCHINA.TEMPO DI ARRESTO MACCHINA.
DISTANCE D’ARREET MACHINE.DISTANCE D’ARREET MACHINE.
STOPPING DISTANCE.STOPPING DISTANCE.
NACHLAUFWEG.NACHLAUFWEG.
DISTANZA DI ARRESTO MACCHINA.DISTANZA DI ARRESTO MACCHINA.
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8.41"
39.37"
7.09"
25.79"
53.46"
28.74"
15.75"
69.49"
46.06"
100.59"
116.34"
15.75"
9.13"
31.69"
176.77"
239.37"
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Plan View – EM 2510
33.24"
51.88"
60.99"
M12X35M12X35M12X35M12X35
M12X35M12X35 M12X35M12X35
38.06"
1.30"
41.33"
125.18" For Transportation
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Foundation Requirements
The EM2510 does not require a special foundation to perform as expected, however there are minimum requirements that an
existing floor must meet in order to assure machine reliability and tool life. If the existing floor does not meet the following
minimum requirements, plans for a recommended foundation are given in the section Foundation Anchoring Procedure of this
document.
The minimum acceptable floor conditions to assure a successful installation are:
Y The area of the floor where the machine frame is to be located must be a single, homogeneous slab in good condition.
There must be no cracks or other signs of deterioration of the floor.
Y The floor must be 4" to 6" thick.
Y The floor must be capable of supporting 3.5 tons/ft².
Y The floor must be level to 0.032"/ft.
It is the customer’s responsibility to determine that the floor meets these minimum requirements. Placing the machine on an
inadequate, cracked floor, or straddling seams in a floor may be grounds for voiding the machine warranty! If there is any
question that the floor is not adequate, then a new machine location or new foundation must be considered.
Amada America, Inc. does not recommend the use of vibration isolating mounts under the machine feet, as these devices have
been shown to increase the vibration within the machine frame, increasing the likelihood of vibration related problems. Solid
leveling devices are acceptable provided they incorporate a means of anchoring the machine to the floor.
Special Note: This document details several methods of anchoring the EM2510 to a new foundation or an existing floor.
These methods are designed to install the EM2510 as a stand-alone machine using the “AY” base plates,
which are included with the machine, or, installation using optional Amada Machine Mounts (Spherical Seat
Wedge Mounts). Installation or use of additional options such as leveling pads or material handling systems
may dictate other methods of anchoring or foundation design not shown in this document. Before
committing to a specific method of anchoring the EM2510, confirm that the chosen method is compatible
with all purchased optional items and planned expansion.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Foundation Anc horing Procedure
An ideal foundation is given on the following pages. This foundation must be used if the existing floor cannot meet the minimum
requirements to support the machine.
The foundation must consist of a single, homogeneous slab. The foundation must be level to within 0.032" / ft. Anchoring the
EM2510 to the floor using the anchor-bolts supplied is essential to ensure reliable performance. Amada generally recommends
that the foundation have a minimum load bearing capacity of 3.5 ton/ft2. It is the purchaser’s responsibility to determine that the
foundation meets these requirements.
Please note the following:
Y The machine is shipped with “AY Plates” for anchoring to the floor using customer supplied anchor bolts.
Y A second method using optional Amada Machine Mounts (Spherical Seat Wedge Mounts) and epoxy anchor bolts is also
available. The Amada Machine mounts make achieving and maintaining the correct level of the machine easier and faster.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Ideal Foundation Plan View
Existing Floor
New Foundation
188"
36."
144"
72"
Existing Floor
Ideal Foundation Elevation View
"AY" Plates (4)
41.34"
Machine Centerline
Machine Foot
Bolt Centerline
Cement
Machine Foot
36."116.34"
Bolt Centerline
20.67"
12 - Anchor Bolts - 0.5" Dia. x 5"
Supplied by Customer
Floorline
24"
Crushed Stone
116.4"
12"
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Alternative Anchoring Method (Amada Machine Mounts with Drilled Hole, Anchor Rod
and Adhesive)
This machine mounting method should be used with the optional Amada Machine mounts (Spherical Seat Wedge Mounts).
Alternative Floor Bolt Mounting Method Plan View:
116.34" Main Frame Anchor Hole Location
Centerpoint of 1 1/8" drilled hole
Machine Centerline
41.34" Main Frame Anchor Hole Location
Sperical Seat Wedge Mount (Amada Machine Mounts)
Machine Foot
20.67"
Centerpoint of 1 1/8" drilled hole
Machine Frame
1" x 16" anchor bolt
Machine Foot
5.5"
Floor Line
6.00"
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Drilled Hole with Anchor Rod and Adhesive Mounting Procedure
Step 1. Pre-Drill the four Anchor Rod holes in the existing floor prior to placin g the
machine.
The holes should be drilled approximately 6” deep.
See Alternative Floor Bolt Mounting Method Plan View (Drilled Hole with
Adhesive Anchor Rod) for correct layout dimensions.
Step 2. Set the Amada Machine Leveling pads over the drilled holes
Step 3. Set the machine on the machine leveling plates.
Existing Floor
Existing Floor
Existing Floor
Step 4 Level the machine frame by adjusting the Amada machine leveling pads.
See Leveling the Machine section for correct procedure.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Step 5 Fill each of the Anchor Rod holes to within 2 inches of the floor surface
with the Adhesive compound. Do not overfill.
Existing Floor
Step 6 Attach the hex nut and flat washer on the Anchor Rod and place the
Anchor Rod into the drilled hole.
Using a twisting motion to move the Anchor Rod through the epoxy
compound, seat the flat washer and hex nut against the top of the
machine foot.
Existing Floor
Step 7 Allow the Adhesive to harden for 24 hours.
Step 8. Tighten the 4 hex nuts.
Existing Floor
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EM2510 User Pre-installation Guide ©Amada America, Inc.
(
)
)
Removing the Protective Coating
The EM2510 must be thoroughly cleaned of protective coating. The sheet metal guards can be removed from around the turret
to allow cleaning of the upper and lower turrets, tool bores
and die holders.
Y Please note the following:
Y Remove wrapping paper from the X and Y-axes ball
screws, then remove the protective coating.
Y Remove the wrapping paper from the X and Y LM
guides then remove the protective coating, make
sure that you remove the paper from both sides of
the carriage.
Y Clean die holders one at a time. Remove a die
holder, clean and replace it before removing the next
die holder. If the die holders are mixed up, serious
turret alignment problems may occur.
Y A suitable solvent should be used to remove the
protective coating.
Y AXIS BALL SCREW
UPPER AND LOWER TURRETS
Y AXIS LM GUIDES
X AXIS BALL SCREW
X AXIS LM GUIDES (TOP AND BOTTOM
1 EACH SIDE
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Machine Leveling
Proper Machine leveling is critical to the EM2510 performing as designed.
Materials and tools required:
Supplied with the machine:
Assorted thickness machine leveling shim stock
Anchor bolts
Supplied by Amada Service:
Spirit level capable of reading 0.0005"/ft
One (1) 12 ton hydraulic bottle jack
Not supplied:
Additional shim stock of 0.005" thickness may be required to achieve a properly leveled machine.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Rocking Test
After the machine frame has been leveled the use of the following G-code is necessary to determine that the machine frame
is properly leveled and balanced.
Should the machine frame vibrate or move excessively during the rocking test the machine frame must be re-leveled using
the procedure in this manual.
Should the proper leveling technique not eliminate the excessive frame motion, consideration must be given to relocation of
the machine or replacement of the existing floor with an adequate foundation.
Repeat test with X-axis movement values of 0.500", 1.000", and 4.000"
G92X98.425Y50.
G06A.100B0
N1
G91G70X-.25Tttt(Use any valid tool number)
G70X.25
M97P1
G50
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Floor Condition: Crowned
The flatness of the floor plays an important step in the leveling
procedure of the machine. To properly level the machine the weight
bearing points must be as far from the centerline of the machine
frame as possible.
Should a condition known as crowning exist the weight bearing
points of the machine may not be far enough from the machine
centerline to ensure a stable machine.
Under these conditions, a procedure known as Half-Shimm ing
should be used.
To move the weight bearing points further from the machine
centerline the use of half-shims of .125" thick on top of the base
plate as shown is recommended.
After the half-shims are installed and the machine frame is leveled,
use the rocking test to determine that the machine frame is stable
enough to allow production without damaging the machine.
Under extreme conditions the use of half-shims may not move the
machine weight bearing points far enough from the machine
centerline to ensure the machine frame is stable.
Under these conditions, a more suitable location must be found for
the machine, or a new foundation for the machine will be necessary.
Base Plate
Crowned
Floor
Base Plate
Crowned
Floor
Machine Foot
Machine Foot
Weight Bearing Point
Machine
centerline
Weight
Bearing Point
Machine
centerline
Base Plate
Base Plate
Half-shim
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Floor Condition: Sloped
The slope of the floor plays an important step in the leveling
procedure of the machine. To properly level the machine the weight
bearing points must be as far from the centerline of the machine
frame as possible.
Should the floor slope excessively the weight bearing points of the
machine may not be far enough from the machine centerline to
ensure a stable machine.
Under these conditions, a procedure known as Half-Shimm ing
should be used.
To move the weight bearing points further from the machine
centerline the use of half-shims of .125" thick on top of the base
plate and leveling shims as shown is recommended.
After the half-shims are installed and the machine frame is leveled,
use the rocking test to determine that the machine frame is stable
enough to allow production without damaging the machine.
Under extreme conditions the use of half-shims may not move the
machine weight bearing points far enough from the machine
centerline to ensure the machine frame is stable.
Under these conditions a more suitable location must be found for
the machine, or a new foundation for the machine will be necessary.
Machine Foot
Base Plate
Weight Bearing Point
Sloped Floor
Machine Foot
Base Plate
Weight Bearing Point
Sloped Floor
Machine
centerline
Machine
centerline
Shim
Base Plate
Base Plate
Half-shim
Shim
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EM2510 User Pre-installation Guide ©Amada America, Inc.
Leveling Procedure
1. Determine the high end of machine frame by placing a spirit
level on the turret to measure the level of the machine frame
in the y-axis.
2. Use the bottle jack to lift the low end of the machine frame.
With the turret end of the machine frame slightly higher than
the carriage end. Shim beneath both machine feet and the
base plates until the machine frame measures near level on
the y-axis.
Shim Equaly Both Sides
3. Center the bottle jack under the carriage end of the machine
frame. Lift the machine frame until all weight is off the
machine feet at the carriage end of the machine frame.
Lift the machine frame as little as possible to take the weight
off the base plates.
Bottle
Jack
Remove weight
of machine from
base plates
Bottle
Jack
4. With the machine supported on the bottle jack at the carriage
end of the machine frame and the machine feet at the turret
end of the machine frame, place a spirit level on the turret.
5. Measure and record the level of the turret in the x-axis then
lower the machine frame to place all machine feet in contact
with the leveling shims and base plates.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
6. Lift the turret end of the machine frame to allow shimming
between the machine feet and base plates to level the
machine frame in the x-axis.
7. Repeat steps 3 to 5 until the machine frame measures level
to 0.0005"/ft in step 5, then continue.
Shim to
level X-axis
Bottle
Jack
8. With the weight of the carriage end of the machine supported
by the bottle jack. Monitor the level of the turret in the x-axis,
as the bottle jack is slowly lowered to place the carriage end
machine feet in contact with the base plates. Any change in
the level indicates that the carriage end of the machine needs
to be leveled.
Remove weight
of machine from
base plates
Bottle
Jack
9. Lift the carriage end of the machine frame to allow shimming
between the machine feet and base plates to level the
carriage end of the machine frame in the x-axis direction.
10. Repeat steps 8 and 9 until no difference in level is noted
when the machine weight is on or off of the base plates and
shims, then continue.
Shim to
level X-axis
Bottle
Jack
11. With all of the machine feet setting on the shims and base
plates place the spirit level on the turret to measure and note
the level of the machine frame in the y-axis.
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EM2510 User Pre-installation Guide ©Amada America, Inc.
12. Using the bottle jack lift the low end of the machine frame and
shim equally under both machine feet to level the machine
frame in the y-axis.
13. Repeat step 11 to 12 until the machine frame measures level
to 0.0005"/ft in the y-axis then continue.
Shim Equaly Both Sides
Bottle
Jack
14. Run the machine using the rocking test G-code to determine
that the machine frame is leveled adequately. Should
excessive movement of the machine frame be noticed check
for the conditions discussed in Floor Condition Crowned and
Floor Condition Sloped.
15. Tighten the anchor bolt nuts to prevent the machine frame
from moving when in use. Monitor the machine level while
tightening the anchor bolts to assure the machine level is not
changed.
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