amada EM2510 Installation Guide

EM2510 User Pre-installation Guide ©Amada America, Inc.

EM2510 with AMNC-F

User Pre-installation Guide

Amada America I nc.

7025 Firestone Blvd.
Buena Park CA. 90621
Phone: [phone]

Fax.: [phone]

Email [e-mail]

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EM2510 User Pre-installation Guide ©Amada America, Inc.

Warning

Y Qualified personnel must complete all work.
Y Do not apply power to the EM2510 until an Amada Engineer is present

and has instructed you to do so.

Y Considerable effort has been made to ensure that this manual is free

of inaccuracies and omissions. However, as we are constantly
improving our product, some of the data contained herein may be out
of date. Please check our Internet site, http://www.amada.com
latest release of this document.

, for the

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EM2510 User Pre-installation Guide ©Amada America, Inc.

Contents

Introduction......................................................................................................................................................................................4

Motion Package Specifications........................................................................................................................................................5

Punching System Specifications ..................................................................................................................................................... 5

AMNC-F Controller..........................................................................................................................................................................6

Ram Control Features:.................................................................................................................................................................... 6

Electrical Requirements...................................................................................................................................................................7

Optional Equipment.....................................................................................................................................................................7

Installing the Electrical Power Supply ......................................................................................................................................... 8

Pneumatic Requirements................................................................................................................................................................9

Optional Equipment.....................................................................................................................................................................9

Installing the Air Supply...............................................................................................................................................................9

Planning the Location of the Machine...........................................................................................................................................10

Moving the EM2510.................................................................................................................................................................. 10

Plan View – EM 2510 with recommended Maintenance/Safety areas...................................................................................... 11

Detailed Plan View - EM 2510...................................................................................................................................................12

Elevation View – EM 2510........................................................................................................................................................ 13

Plan View – EM 2510................................................................................................................................................................14

Foundation Requirements.............................................................................................................................................................15

Foundation Anchoring Procedure.................................................................................................................................................. 16

Ideal Foundation Plan View ......................................................................................................................................................17

Ideal Foundation Elevation View...............................................................................................................................................17

Alternative Anchoring Method (Amada Machine Mounts with Drilled Hole, Anchor Rod and Adhesive)...................................18

Drilled Hole with Anchor Rod and Adhesive Mounting Procedure............................................................................................19

Removing the Protective Coating.................................................................................................................................................. 21

Machine Leveling...........................................................................................................................................................................22

Rocking Test.............................................................................................................................................................................23

Floor Condition: Crowned..........................................................................................................................................................24

Floor Condition: Sloped.............................................................................................................................................................25

Leveling Procedure................................................................................................................................................................... 26

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EM2510 User Pre-installation Guide ©Amada America, Inc.

Introduction

This manual describes the tasks that the purchaser of a EM2510 must complete before calling the service organization to
complete the installation and operator training.

An overview of the preparations is as follows:
Y Plan the location of the EM2510 in the shop, taking into account all the maintenance areas indicated on the floor plan. See

page 10, Planning the Location of the Machine, for details.

Y Prepare the EM2510 floor or foundation as required. See page 15, Foundation Requirements, for details.
Y Uncrate the EM2510 and place on the foundation.
Y Install the electrical supply. See page 7, Electrical Requirements, for details
Y Install the pneumatic supply. See page 9, Pneumatic Requirements, for details.
Y Remove the protective coating from the surface of the EM2510 See page 21, Removing the Protective Coating, for details.

Note: It is the purchaser’s responsibility to install any safety devices to ensure the safety area.

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EM2510 User Pre-installation Guide ©Amada America, Inc.

Motion Package Specifications

Travel Method X and Y axes work piece movement
Control Method X, Y, T & C
Drive Motors Fanuc AC Servo (X, Y, T, C, Z1, Z2)
Maximum Sheet Size 50" (Y) x 196.85"" (X) with one repositioning cycle. (Additional material support

tables required when processing material over 100” in the X-axis)
Maximum Sheet Thickness 0.135"
Maximum Material Weight 110 lb. At F1 (330 lbs. At F4)
Maximum Axis Travel 98.425" (X) by 50" (Y)
Max. Linear Table Speed (X / Y / Combined) 3934 ipm / 3149 ipm / 5039 ipm
Punching Accuracy ±0.004" (±0.0027" in High Accuracy Mode)
Positioning Accuracy ±0.001"
Repeatability ±0.001"

Punching System Specifications

Press Capacity 22 Tons
Press Stroke 1.456""
Stroke Rate (X/Y) Pitch Stroke Stroke Rate

0.079" 0.236" 780/498

1.000" 0.236" 500/330
Maximum Hole Diameter 4.500"
Tool Type Amada Thick Turret
Turret Rotation Speed 33 RPM
Feed Clearance 0.984"
Auto Index Rotation Speed 60 RPM

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EM2510 User Pre-installation Guide ©Amada America, Inc.

AMNC-F Controller

Model AMNC-F
Control Function X, Y, T , C, Z1, &Z2
Input Method Floppy Disk, CD ROM, USB, Ethernet, MDI, DNC
Minimum Command Unit 0.001" (X, Y) 0.010 (C)
Minimum Travel Unit 0.001" (X, Y) 0.010 (C)
Operating Modes Automatic, MDI & Manual
Display Modes Program Contents, Position Information, Program Check, Turret load, Program Set-up,

Parameters, Tool Hit Counter, Self Diagnostics

Interlock Displays Door Open, Clamp Open, X-Gauge block up.

Ram Control Features:

Ram Cycle Patterns 277 Total

Punching 3
Nibbling 1
Forming 250
Marking 10
Knockouts 10
Slotting 4

Minimum Programmable Increment 0.001”

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EM2510 User Pre-installation Guide ©Amada America, Inc.

Electrical Requirements

EM2510 200 VAC 3 PHASE 60 HZ. ±10%, 65 Amps, 22 kVA

230/460 requires step-up transformer (30 KVA recommended)

Optional Equipment

Conveyor 208 / 230 / 460 3ph ±10%, kVA

2.1 amps @ 208 / 3/ 60 VAC

2.0 amps @ 230 / 3 / 60 VAC

1.0 amps @ 460 / 3 / 60 VAC

MP1225 Loader 200 / 3 / 60 ±10%, 10 Kva

29 amps @ 200 / 3 / 60 VAC
To operate at 230 / 460 VAC a step up transformer is required with the following service is

required
26 amps @ 230 / 3 / 60 VAC

13 amps @ 460 / 3 / 60 VAC

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EM2510 User Pre-installation Guide ©Amada America, Inc.

Installing the Electrical Power Supply

The EM2510 should be supplied from a power line separate from those for welding machines or other machines that produce
electrical noise.

The EM2510 electrical inlet is 75" above floor level at the rear of the AMNC-F control.

EM2510 electrical enclosure:

POWER CABLE INLET

Main power
connection

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EM2510 User Pre-installation Guide ©Amada America, Inc.

Pneumatic Requirements

EM2510 80 psi @ 8.8 ft³/min.

Optional Equipment

MP1225 Loader 75 psi @ 31.8 ft3/min.

Installing the Air Supply

The EM2510 requires connection to a compressed air system by hose or pipe. The compressed air must be clean and dry.

The minimum pipe inside diameter is ½".

The air inlet is approximately 16" above the floor level at the front-left side of the EM2510.

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