AE2510NT
FRONT VIEW
SIDE VIEW
14
TOP VIEW
15
Tool refuge table
The tool refuge table is installed in the brush table beneath the tool balancer
control panel. To use the tool refuge table, partly open the brush table as
shown below. You can place tools on the tool refuge table.
Before starting the automatic operation of the machine, be sure to close the
brush table you have opened.
The brush table is equipped with a limit switch. Starting the automatic
operation of the machine with the table open will display the alarm “EX2272
TOOL SAVE TABLE OPEN”.
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SPECIFICATIONS
Machine specifications
Machine name AE255NT AE2510NT
Machine model AE255NT AE2510NT
Press capacity 200 kN {22 US tonf} 200 kN {22 US tonf}
Tool storage 45, 51 or 58 stations 45, 51 or 58 stations
Max. worksheet size
Max. worksheet thickness
Max. worksheet mass
X-axis travel 1270 mm {50 in.} 2500 mm {98.425 in.}
Y-axis travel 1270 mm {50 in.} 1270 mm {50 in.}
Punching accuracy
Strokes per minute
Max. press stroke length 42 mm {1.654 in.} 42 mm {1.654 in.}
1270 2500 mm {50 98.425 in.} 1270 5000 mm {50 196.850 in.}
3.2 mm {0.126 in.}
6.4 mm {0.252 in.}*
50 kg {110 lb} at F1
150 kg {330 lb} at F4
0.1 mm {0.004 in.}**
FA mode: 0.07mm {0.003 in.}**
See NOTE on next page for accuracy
with optional high density brush table.
25.4 mm pitch (3 mm stroke, X-axis):
400 min-1 {hpm}***
25.4 mm pitch (3 mm stroke, Y-axis):
290 min-1 {hpm}***
25.4 mm pitch (5 mm stroke, X-axis):
370 min
25.4 mm pitch (5 mm stroke, Y-axis):
270 min-1 {hpm}
-1
{hpm}
3.2 mm {0.126 in.}
6.4 mm {0.252 in.}*
50 kg {110 lb} at F1
150 kg {330 lb} at F4
0.1 mm {0.004 in.}**
FA mode: 0.07mm {0.003 in.}**
See NOTE on next page for accuracy
with optional high density brush table.
25.4 mm pitch (3 mm stroke, X-axis):
390 min
25.4 mm pitch (3 mm stroke, Y-axis):
300 min-1 {hpm}***
25.4 mm pitch (5 mm stroke, X-axis):
350 min
25.4 mm pitch (5 mm stroke, Y-axis):
280 min-1 {hpm}
-1
{hpm}***
-1
{hpm}
Max. feed speed (X-axis) 80 m/min {262 fpm} 80 m/min {262 fpm}
Max. feed speed (Y-axis) 60 m/min {197 fpm} 60 m/min {197 fpm}
Turret speed 30 min-1 {rpm} 30 min-1 {rpm}
Power supply 19 kVA 19 kVA
Air supply 750 L/min (ANR) {26.49 ft3/min} 750 L/min (ANR) {26.49 ft3/min}
Operating air pressure 0.5 MPa {72 psi} 0.5 MPa {72 psi}
Length 4102.6 mm {161.5 in.} 4155 mm {163.6 in.}
Width 2560 mm {100.8 in.} 5120 mm {201.6 in.}
Height
Mass 12000 kg {13.2 US tons} 12500 kg {13.8 US tons}
*When the machine is equipped with an optional high density brush table.
**When a 914-mm square, 2.3-mm thick worksheet is punched.
2082 mm {82.0 in.},
3028 mm {119.2 in.}
mirror (option) installed
2082 mm {82.0 in.},
3028 mm {119.2 in.}
mirror (option) installed
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*** When a 1.0-mm thick worksheet is punched under the following conditions:
Press pattern: M696 (Waiting position: 1.5 mm, Bottom position: 0.5 mm)
Tool type: Type A or type B
Punch type: NEX punch (with standard assembly length, without slug pusher)
Air blow unit: ON
Power vacuum mechanism: ON
Slug suction unit (optional): ON
NOTE
150
{330}
50
{110}
Worksheet mass, kg {lb}
0.15 mm
{0.006 in.}
0.1 mm
{0.004 in.}
0.2 mm
{0.008 in.}
0.15 mm
{0.006 in.}
0 3.2 {0.126} 6.4 {0.252}
Worksheet thickness, mm {in.}
NC specifications
NC model AMNC-F (FANUC 31i-PB)
Controlled axes 4 axes (X, Y, T, C) + A-axis (Press)
Program code ISO or EIA
Program format Address and data
Min. dimensional unit 0.01 mm {0.001 in.}, 0.01°
Memory capacity 125 KB (1 program), 128 MB (total)
Operating environment
Ambient temperature 5 to 40°C {41 to 104°F}
Max. relative humidity 75% without dew condensation
Illumination Over 500 lux.
***Never use the machine in an explosive environment.***
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Sound level (for AE255NT)
Sound level (measured at position A shown below):
LA eq = 62.5 dB (A) Idling (Machine power on.)
LA eq = 95.9 dB (A)* Mild steel sheet SPCC (JIS), measuring 3.2 mm
in thickness and 914 × 914 mm in size, is
punched by tool without shear angle
LA eq = 90.0 dB (A) Mild steel sheet SPCC (JIS), measuring 0.8 mm
in thickness and 914 × 914 mm in size, is
punched by tool without shear angle
Measuring height: 1.5 m from floor
Measurements made: according to ISO 8500
Measuring result
Position A: 95.9 dB (A)*
Machine acoustic power level:
LWA = 118.0 dB (A) (500 mW) in full load
Determination in accordance with ISO 3744
Advice for decreasing sound level
Keep the operator away from the machine.
Use a lower press speed and lower axis feed speed.
Use tools with shear angle.
Use tools of smaller size.
Enclose the machine with soundproof walls or the like.
It is also recommended to wear ear protectors.
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The following plates* are affixed to the frame of the machine.
(For AE2510NT)
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The machine is accompanied by the Declaration of Conformity* shown in the
sample below.
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LOCATION AND FOUNDATION
Select a location where ample space can be provided around the
machine, air compressor and tool storage after their installation, as well
as for handling worksheets and parts and performing maintenance.
Install an air compressor within a distance of 5 m {15 ft} from the
machine.
If customer’s power supply is not AC 200 V 50/60Hz or AC220 V 50/60
Hz, prepare a transformer which is protected by the fuse or breaker in
the primary line and is adapted to the secondary neutral regime (for
example, TN type ) as described on pages 45 and 46. (EN60204-1,
Chapter 6.3.3. and Chapter 8)
Install protective devices as described on page 50.
The location must be isolated from any nearby equipment that
produces dust or vibration and at least 3 m {10 ft} from any equipment
that produces electrical interference, such as welding, drilling, sanding,
or grinding machines.
Provide a firm, level concrete floor for the installation of the machine
according to the floor plan provided by AMADA. (See page 56.)
SIZE AND MASS
The transportation size and the mass of the AE series are shown below.
Machine
Model AE255NT AE2510NT
Length 4102.6 mm {161.5 in.} 4155 mm {163.6 in.}
Width 2560 mm {100.8 in.} 5120 mm {201.6 in.}
Height 2082 mm {82.0 in.} 2082 mm {82.0 in.}
Mass 12000 kg {13.2 US tons} 12500 kg {13.8 US tons}
Main control box
Length 520 mm {20.5 in.}
Width 820 mm {32.3 in.}
Height 1700 mm {66.9 in.}
Mass 100 kg {220 lb}
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LIFTING
WARNING
Lift and carry the machine. Use a crane and wire rope sling with
capacities high enough to carry the mass of the machine and the mass
of the main control box.
To lift the machine, attach the wire rope sling to the four lifting hooks
located below the top covers. Balance, lift, and place the machine
carefully while protecting it from impacts.
Have qualified personnel perform the
lifting work. And use a crane and wire
rope sling that have ample capacities.
Do not spread the wire rope sling so that
its angle exceeds 60 degrees when
slinging and lifting.
L (distance between lifting hooks):
AE255NT: 3290 mm {130 in.}
AE2510NT: 3290 mm {130 in.}
NOTICE
A PC unit is installed in the main control box. Do not vibrate, shock, stroke,
and sway the main control box.
Anchor the main control box to the floor so that it cannot be moved or tilted.
Take the utmost care when moving the machine for relocation or other
purposes.
Machine
Lift the machine by using the lifting tackle as shown in the figure below.
Balance the machine carefully when lifting it and lower it slowly to
protect it against impacts.
The mass of the machine and distance “L1” to “L4” between the lifting
hooks are as follows:
Model AC255NT AC2510NT
Mass 12000 kg {13.2 US tons} 12500 kg {13.8 US tons}
L1 3000 mm {118.1 in.} 3000 mm {118.1 in.}
L2 3000 mm {118.1 in.} 3000 mm {118.1 in.}
L3 2300 mm {90.6 in.} 2300 mm {90.6 in.}
L4 2300 mm {90.6 in.} 2300 mm {90.6 in.}
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Frame
L3 L4
Main Control Box
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SUPPLYING COMPRESSED AIR
The machine requires clean, dry air of 750 (ANR) L/min {26.49 ft3/min}
with an operating pressure of 0.5 MPa {72 psi}. It is thus necessary to
use an air compressor with a capacity of over 3.4 kW {4.5 HP}. Install
the air compressor within a distance of 5 m {15 ft} from the machine to
minimize the loss of pressure.
Use a pipe or hose with an inside diameter of 12.7 mm (1/2”) to connect
the air compressor with the machine, and connect the pipe or hose to
the 1/2” air intake of the air pressure control unit.
NOTICE
If the air compressor must be installed more than 5 m {15 ft} away from the
machine, use a pipe or hose with an inside diameter of more than 19 mm
(3/4”).
Clean and dry compressed air is required. If the compressed air contains a
large amount of moisture, it adversely affects the operation of the pneumatic
equipment.
AIR PRESSURE CONTROL UNIT
Set the operating pressure at 0.5 MPa {72 psi} for the main air system
and the striker air blow system by pulling out the knob of the pressure
regulator and turning the knob clockwise to increase the pressure or
counterclockwise to decrease it. Push in the knob when the pressure
is set.
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1 Pull the power cable from the
shop circuit breaker through the
power inlet into the electrical
control cabinet.
2 Connect the three power cable
conductors and grounding
conductor to the primary
terminal block.
POWER INLET
3 Install the cover and handle of
the machine circuit breaker
switch.
PRIMARY TERMINAL BLOCK
48
Electrical connections of electrical control cabinet and main
control panel
Line that connects
Cable name Function Connection tip
WE1 Ground conductor Ground terminal
WE2 Emergency stop PD connector on B62510-ACUTE-F board
WE3 NC power ON/OFF,
WE4 I/O link JD1A connector ON I/O board
WE5 HSSB COP21A connector on NC
WE7 LAN LAN connector on connector panel
WE9 PANEL i power supply CPD27A connector on connector panel
When inner door is closed When inner door is opened
B62510-ACUTE-F
BOARD
CP connector on B62510-ACUTE-F board
safety device reset, etc.
NC UNIT
TERMINALS
GROUND TERMINAL
49
INSTALLING PROTECTIVE DEVICES
Consider the movement of the machine and worksheet to ensure the
safety of the operator when installing protective devices (light curtains)
around the machine. The worksheet will thrust out in the front of the
machine when the machine axes are zero-returned after automatic
repositioning. An oversized worksheet will thrust out both in the front
and rear of the machine during operation. Refer to the electric and
pneumatic circuit diagrams for connecting the protective devices.
Use a light curtain at the front of the machine.
Install the light curtain at the following distance D from the travel
range of the worksheet (or from the end of the auxiliary table if used):
NOTE
When oversize worksheets are not used and when automatic repositioning is
not taken into account, install the light curtain at the distance D’ from the table
at the front and rear of the machine. The distance D’ can be calculated by
the same equations as the distance D, but the location of the light curtain
varies.
When the SICK M4000 (or MSL, LGS) system (standard accessory) is used,
D or D’ = 1400 mm
The response time of the SICK M4000 (or MSL, LGS) system is 30 ms. For
more information on the SICK M4000 (or MSL, LGS) system, refer to its
manual.
When another system is used, the distance D or D’ is calculated by
D or D’ = 850 + (1600 x T) (mm)
where T is the overall response time (machine stopping time plus response
time of the light curtain).
(For AE2510NT)
50
(For AE2510NT)
The topmost light beam of the light curtain must be higher than 1100
mm, and the bottommost light beam must be lower than 300 mm.
When a wall or fence is installed, it must be higher than 1600 mm and
more than 900 mm apart from the travel range of the worksheet.
Use a fence with openings of 50 mm or less.
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Layout for AE255NT
52
Layout for AE2510NT
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Determining hazardous area
Determine the hazardous area of the machine by considering the
moving parts of the machine, such as the tables, covers, and worksheet
to be punched.
This hazardous area is defined by the dimensions of the largest
worksheet that can be punched. Please inform the AMADA engineer
who will install the machine of the maximum worksheet dimensions.
The engineer will work out the layout of the peripheral guard in
accordance with the samples given below.
NOTICE
It is important to take automatic repositioning into account when calculating
the hazardous area. This notice should be written on the commissioning
engineer’s report.
Layout samples
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INSTALLING MIRROR
Install the mirror for checking the area at the rear of the machine to the
frame with four bolts as shown below.
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FLOOR PLAN DRAWINGS
AE255NT floor plan (AY-plates)
Unit: mm
56
Unit: mm
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